REED M2200 User manual
Rev * REED LLC 2019
M2200 MIXER TECHNICAL MANUALS
Operations, Maintenance, Schematics, Parts, Safety
OPERATIONS/
MAINTENANCE
SCHEMATICS/
PARTS LISTS
SAFTEY MANUAL
AMERICAN CONCRETE
PUMPING ASSOCIATION
Introduction
Warranty
Safety
Operation
Main Controls
Priming
Pumping
Clean-up
Maintenance
Check-List
Pumping Train Group
Power Train Group
Main Hydraulic Pump
Tanks
Hydraulic Manifolds
Accumulator
Electrical Group
PCL Controls
Frame Installation
Available Options
Introduction
General Safety
Rules
Appendix
OPERATION and MAINTENANCE
Rev * 1 of 51
www.reedpumps.com
(909)287-2100
INTRODUCTION............................................................................................................. 2
WARRANTY.................................................................................................................... 2
WARRANTY CLAIM FORM....................................................................................................................... 4
SAFETY .......................................................................................................................... 5
SAFETY ALERT SYMBOLS AND SIGNAL WORDS................................................................................. 5
LOCKOUT /TAGOUT................................................................................................................................ 6
GENERAL SAFETY GUIDELINES............................................................................................................ 6
SAFETY DECALS ..................................................................................................................................... 8
OPERATION ................................................................................................................. 17
OPERATOR QUALIFICATIONS.............................................................................................................. 17
PRODUCT DESCRIPTION ..................................................................................................................... 18
B20HPC-RM POWER PACK............................................................................................................... 18
RP2200 ELECTRIC POWER PACK ................................................................................................... 19
CONNECTIONS .................................................................................................................................. 20
CONTROLS .................................................................................................................. 22
PAN MIXER CONTROL BOX.............................................................................................................. 23
RP2200 CONTROLS........................................................................................................................... 24
JOBSITE SET-UP ......................................................................................................... 25
PREPARING FOR SYSTEM START-UP............................................................................................. 26
OPERATION OF PAN MIXER ....................................................................................... 27
MAINTENANCE ............................................................................................................ 34
RECOMMENDED MAINTENANCE PRACTICES................................................................................... 34
GENERAL MAINTENANCE AREAS ....................................................................................................... 36
LUBRICATION......................................................................................................................................... 37
COMPONENT REPLACEMENT ............................................................................................................. 43
PUMP MAINTENANCE SCHEDULE AND CHECKLISTS ...................................................................... 44
NOTES.......................................................................................................................... 51
REV
DATE
DESCRIPTION
NAME
RM2200-V04
11/06/19
REV*
J. SLACK
OPERATION and MAINTENANCE
Rev * 2 of 51
www.reedpumps.com
(909)287-2100
INTRODUCTION
This manual introduces the warranty policy, safe operation, safe maintenance, parts,
and other aspects of the concrete PAN MIXER.
Reading and understanding this operation manual will help maximize performance and
reliability, and help minimize dangers, improper operation, and repair costs. Contact
REED Customer Service for additional replacement manuals.
All safety guidelines, product descriptions, illustrations, and specifications found
throughout this manual were in effect at the time the manual was released for printing.
It should be noted; REED RESERVES THE RIGHT TO MAKE CHANGES IN DESIGN
OR TO MAKE ADDITIONS TO OR IMPROVEMENTS IN THE PRODUCT WITHOUT
IMPOSING ANY OBLIGATIONS UPON ITSELF TO INSTALL THEM ON PRODUCTS
PREVIOUSLY MANUFACTURED.
Everyone involved with the operation, maintenance, inspection, and repair of the
concrete pump MUST READ and UNDERSTAND this manual and the
accompanying Safety Manual.
OPERATION and MAINTENANCE
Rev * 3 of 51
www.reedpumps.com
(909)287-2100
WARRANTY
REED warrants each new M2200 Pan Mixer Concrete equipment to be free of defects
in material and workmanship under normal use and service for a period as follows:
PAN MIXER
•1 year or 1200 operating hours, whichever occurs first
•All Structural Parts for 3 years
The warranty is issued ONLY to the INITIAL USER. The warranty period begins when
the product is delivered to the initial user or when first put into service, whichever occurs
first. Said warranty is void if the machine is subject to misuse, neglect, accident, and/or
abuse.
REED’s obligation under this warranty is limited to correcting without charge, at its
factory, any parts or parts thereof which shall be returned to its factory, transportation
prepaid and upon REED’s examination proves to have been originally defective.
Correction of such defects by repair or replacement shall constitute fulfillment of all
obligations to the initial user. This warranty does not include labor or transportation
charges unless specifically identified and authorized in writing by REED. Nor does the
warranty apply to any unit upon which repairs or unauthorized alterations have been
made.
This warranty does not apply to normal maintenance service or to normal replacement
of certain machine parts which are subject to normal wear (such as concrete cylinders
and wear components, valve mechanisms, delivery systems, hopper grate, etc.) REED
makes no warranty in respect to trade accessories or outside vendor components, such
being subject to the warranties of their respective manufacturers.
THIS IS A LIMITED WARRANTY AND IS IN LIEU OF ANY OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY
OF FITNESS FOR A PARTICULAR PURPOSE. In no event shall REED be made liable
for incidental, general or consequential damage, loss or any expense directly or
indirectly related and resulting from use or lack of use caused by delay in delivery, parts
failure, or any other causes associated with the product use. No person, firm or
corporation is authorized to assume for REED any other liability in connection with the
sale of REED products.
Effective April 2010
OPERATION and MAINTENANCE
Rev * 4 of 51
www.reedpumps.com
(909)287-2100
WARRANTY CLAIM FORM
Claim Number:
Date:
Distributor Account Number:
End User Account Number:
Distributor:
End User:
Address:
Address:
City: State: Zip:
City: State: Zip:
Phone ( )
Phone ( )
Pump Model:
Pump Serial Number:
In Service Date:
Hours of Operation:
Failure
Date:
Repair Date:
Do not send part(s) until requested by REED or until claim is approved. All parts requested to be
returned must have a Return Authorization Number provided by REED and shipping freight prepaid.
Parts must ship within 30 days from REED request.
Return Authorization Number: Ship Date:
Part Number Description Qnty Unit
Price
Total
Price
Replacement
Part Invoice No.
Failure Description and Cause
:
REED Comments
:
Claim Value Approved:$ Claim Value Denied:$
REED Print Name, Sign, and Date:
Dealer Print Name, Sign, and Date:
OPERATION and MAINTENANCE
Rev * 5 of 51
www.reedpumps.com
(909)287-2100
SAFETY
Everyone involved with the operation, maintenance, inspection, and repair of the
concrete pump MUST READ and UNDERSTAND this manual and the
accompanying Safety Manual.
SAFETY ALERT SYMBOLS AND SIGNAL WORDS
The following safety alert symbols, signals, and explanations are intended to warn the
operator of hazardous and potentially hazardous situations.
The triangle with the exclamation point inside is used to alert the operator to an
important safety point and is called a safety alert symbol. One of the following signal
words will appear after the safety alert symbol:
If the safety alert symbol is followed by the signal word DANGER, the safety alert
symbol indicates a hazardous situation which, if not avoided, WILL lead to death or
serious injury.
If the safety alert symbol is followed by the signal word WARNING, the safety alert
symbol indicates a potentially hazardous situation which, if not avoided, COULD result
in death or serious injury.
If the safety alert symbol is followed by the signal word CAUTION, the safety alert
symbol indicates a potentially hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
The signal word CAUTION, but without safety alert symbol means the safety symbol
alert addresses a hazard which, if not avoided, COULD cause damage to equipment or
property.
OPERATION and MAINTENANCE
Rev * 6 of 51
www.reedpumps.com
(909)287-2100
LOCKOUT / TAGOUT
The Lockout/Tagout procedure applies to all REED concrete placing equipment.
Before performing any maintenance and/or repair on equipment;
1. Remove keys lock-out signage must be posted to indicate machine is currently
under Lockout/Tagout.
The following symbol is a reminder to Lock Out and Tag Out equipment before working
on equipment.
OPERATION and MAINTENANCE
Rev * 7 of 51
www.reedpumps.com
(909)287-2100
GENERAL SAFETY GUIDELINES
Use Only Qualified, Experienced, and Trained Personnel
Wearing Protective Equipment At All Times
For Safe Use, Maintenance, Inspection, and Repair,
Only Operate, Maintain, Inspect, and Repair
In Accordance with This Operation Manual and the Safety Manual
Performance and Safety Features Must Never Be Altered, Disconnected, or Removed
Contact REEDTechnical Support and Service When Assistance Is Required
OPERATION and MAINTENANCE
Rev * 8 of 51
www.reedpumps.com
(909)287-2100
SAFETY DECALS
Decals and placement of decals are standardized by the Concrete Pump Manufacturers
Association (CPMA) for your protection. They are placed at appropriate areas on the
concrete pump to be constant warnings of dangers. Know and adhere to the
information they provide. Contact REED Customer Service for complimentary
replacements of safety decals, shipping charges may apply.
DECALS PLACED NEAR CONTROL BOX AREA
OPERATION and MAINTENANCE
Rev * 17 of 51
www.reedpumps.com
(909)287-2100
OPERATION
OPERATOR QUALIFICATIONS
Everyone involved with the operation, maintenance,
inspection, and repair of the concrete pump MUST
READ and UNDERSTAND this operation manual and
the accompanying Safety Manual.
The following are a few general warnings for operator qualifications outlined in the
Safety Manual.
•Individuals who cannot read and understand this operation manual, Safety Manual,
signs, warnings, notices, and operating instructions, in the language in which they are
printed, must not be allowed to operate the concrete equipment / mixer.
•Only qualified, experienced, and trained personnel may be allowed to operate the
concrete equipment / mixer.
•Operation, maintenance, inspections, and repair must only be made by qualified,
experienced, and trained personnel.
•Obey all applicable local and government statutes and regulations applying to safely
operate equipment in their location.
OPERATION and MAINTENANCE
Rev * 18 of 51
www.reedpumps.com
(909)287-2100
PRODUCT DESCRIPTION
The operation of the pan mixer encompasses the use of hydraulic and electrical
systems. The pan mixer is designed to safely mix wet concrete or material within its
published ratings and specifications.
Stability of the pan mixer during operation is provided by the (4) adjustable legs that can
be raised or lowered manually to accommodate terrain.
REEDs powerful M2200 Pan Mixer can mix a 3000 lb. batch of shotcrete /
concrete materials. The M2200 will mix a 1-ton super sack (2200 lbs.) of material in 3
minutes. The mixer then quickly discharges the material into the pump hopper to be
either sprayed or pumped.
The M2200 features:
(OPTION)
Variable Speed
Mixer Blade
Rotation
Hydraulic Motor
drive,59 rpm
maximum,
(
Forklift tubes and
lifting eye kit for
easy transport
Work platform
with controls and
safety railing
Heavy duty
Bag splitter
(
Nema 4
fully enclosed
weather prof
control panel
mounted on
operator
platform
(OPTION)
Stainless steel or
plastic water tank
for precise water
measurements
Safety grate cover with shut-off
(
Manual
retractable (4)legs
(
OPERATION and MAINTENANCE
Rev * 19 of 51
www.reedpumps.com
(909)287-2100
B20HPC-RM POWER PACK
The M2200 Pan Mixer can also be powered by B20HPC-RM Hydraulic Power Pack
(sold separately). Power Pack information is as follows:
B20HPC-RM-V04
POWER PACK
(SOLD SEPARATE)
PAN MIXER QUICK
DISCONNECT
CONNECTIONS
HOPPER
EXTENSION,
ADD 16CF
(OPTION)
CUMMINS W/160HP
TIER-4
POWER TRAIN
TIER-4 PLC
CONTROL PANEL
DUAL AXLE FRAME
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