Reer SAFEGATE TRX Quick start guide

Installation,
use and maintenance
Type 4 barrier for Access Control
with Muting functions integrated
TRX
(Copy of the original instructions)

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Introduction
SUMMARY
INTRODUCTION...........................................................................................................................5
PURPOSE OF THIS DOCUMENT ...................................................................................................................... 5
PRODUCT DESCRIPTION ................................................................................................................................. 5
CONTENT OF THE PACKAGE ........................................................................................................................... 5
GLOSSARY........................................................................................................................................................... 6
DISPOSAL OF MATERIALS ............................................................................................................................... 6
SAFETY ........................................................................................................................................7
SIMBOLOGY......................................................................................................................................................... 7
PRECAUTIONS .................................................................................................................................................... 7
CAUTIONS BEFORE INSTALLATION................................................................................................................ 8
LIST OF APPLICABLE STANDARDS ................................................................................................................. 9
EC DECLARATION OF CONFORMITY............................................................................................................ 10
SYSTEM ARCHITECTURE ........................................................................................................11
POSSIBLE CONFIGURATIONS (VIA OPTIONAL ACCESSORIES) ............................................................. 12
THE MUTING FUNCTION...........................................................................................................15
A) 2 INTEGRATED CROSS MUTING SENSORS, ONLY FOR PALLET OUTPUTS (LX)............................. 16
B) 2 INTEGRATED PARALLEL MUTING SENSORS, ONLY FOR PALLET OUTPUTS (L2)........................ 17
C) 2 INTEGRATED CROSS MUTING SENSORS, FOR BI-DIRECTIONAL GATES (TX) ............................ 18
D) 4 INTEGRATED PARALLEL MUTING SENSORS, FOR BI-DIRECTIONAL GATES (T4) ....................... 19
Concurrent ..............................................................................................................................................................19
E) 2 EXTERNAL CROSS INTEGRATED MUTING SENSORS, FOR BI-DIRECTIONAL GATES (TX).
20
F) 4 EXTERNAL PARALLEL MUTING SENSORS, FOR BI-DIRECTIONAL GATES (T4). .......................... 21
Concurrent ..............................................................................................................................................................21
PARTIAL MUTING .............................................................................................................................................. 22
Partial Muting with Enable .......................................................................................................................................22
Partial Muting with Disable ......................................................................................................................................22
MUTING OVERRIDE.......................................................................................................................................... 23
Override with Hold-to-run-Control............................................................................................................................23
Override with Pulse Control .....................................................................................................................................23
MAXIMUM OVERRIDE TIME (MODELS WITH HARDWARE CONFIGURATION) ................................................23
MAXIMUM OVERRIDE TIME (MODELS WITH SOFTWARE CONFIGURATION) .................................................23
INSTALLATION...........................................................................................................................24
CALCULATION OF THE SAFETY DISTANCE................................................................................................. 24
GENERAL FORMULA FOR CALCULATING THE SAFETY DISTANCE........................................................ 24
MODELS WITH 2/3/4 BEAMS............................................................................................................................ 25
MULTIPLE SYSTEMS........................................................................................................................................ 26
DISTANCE FROM REFLECTING SURFACES................................................................................................ 27
MECHANICAL ASSEMBLY AND OPTICAL ALIGNMENT ............................................................................... 28
SM - SMO MODELS ELECTRICAL CONNECTIONS................................................................29
PRECAUTIONS ................................................................................................................................................. 29
WARNINGS ON CONNECTION CABLES........................................................................................................ 29
ACTIVE ELEMENT CONNECTIONS................................................................................................................ 29
TEST FUNCTION ............................................................................................................................................... 31
SELECTION OF OPERATING MODES............................................................................................................ 32
EDM ..................................................................................................................................................................... 33
OVERRIDE.......................................................................................................................................................... 34
OVERRIDE WITH HOLD-TO-RUN CONTROL ................................................................................................ 34
OVERRIDE WITH PULSE CONTROL ............................................................................................................. 34
RESTART (MANUAL OPERATION).................................................................................................................. 35
AUTOMATIC OPERATION ................................................................................................................................ 35
MUTING ENABLE............................................................................................................................................... 36

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Introduction
Muting Enable active: correct Muting sequence ......................................................................................................36
APPENDIX A1: SM - SMO MODELS WIRING SAMPLES - MANUAL MODE..........................37
APPENDIX A2: SM - SMO MODELS WIRING SAMPLES - AUTOMATIC MODE ....................39
SMP - SMPO MODELS ELECTRICAL CONNECTIONS ...........................................................41
PRECAUTIONS ...................................................................................................................................... 41
WARNINGS ON CONNECTION CABLES ............................................................................................ 41
ACTIVE ELEMENT CONNECTIONS................................................................................................................ 41
Available congurations...........................................................................................................................................41
TEST FUNCTION ............................................................................................................................................... 44
SELECTION OF OPERATING MODES............................................................................................................ 44
EDM ..................................................................................................................................................................... 44
OVERRIDE (PC PROGRAMMING)................................................................................................................... 45
OVERRIDE WITH HOLD-TO-RUN CONTROL ................................................................................................ 45
OVERRIDE WITH PULSE CONTROL ............................................................................................................. 45
RESTART (MANUAL OPERATION).................................................................................................................. 46
AUTOMATIC OPERATION ................................................................................................................................ 46
MUTING ENABLE............................................................................................................................................... 47
Muting Enable active: correct Muting sequence ......................................................................................................47
MUTING ENABLE/DISABLE ............................................................................................................................. 47
Muting Enable/Disable active: Correct Muting sequence ........................................................................................47
PARTIAL MUTING .............................................................................................................................................. 48
1) Partial Muting with Enable ...................................................................................................................................48
2) Partial Muting with Disable ..................................................................................................................................48
APPENDIX B: SMP - SMPO MODELS WIRING SAMPLE........................................................49
S MODELS ELECTRICAL CONNECTIONS ..............................................................................50
PRECAUTIONS ................................................................................................................................................. 50
WARNINGS ON CONNECTION CABLES ....................................................................................................... 50
ACTIVE ELEMENT CONNECTIONS................................................................................................................ 50
S-A MODELS ELECTRICAL CONNECTIONS...........................................................................52
PRECAUTIONS ................................................................................................................................................. 52
WARNINGS ON CONNECTION CABLES ....................................................................................................... 52
ACTIVE ELEMENT CONNECTIONS................................................................................................................ 52
AUTOMATIC OPERATION ................................................................................................................................ 53
TEST FUNCTION ............................................................................................................................................... 53
APPENDIX C: S MODELS WIRING SAMPLES.........................................................................54
LIGHT SIGNALS.........................................................................................................................55
ACTIVE ELEMENT SIGNALS (SM / SMO / SMP / SMPO).............................................................................. 55
ACTIVE ELEMENT SIGNALS (S / S-A) ............................................................................................................ 56
ACTIVE ELEMENT SIGNALS (INTEGRATED LAMP) .................................................................................... 57
ACTIVE ELEMENT - FAULT DIAGNOSIS ........................................................................................................ 58
TECHNICAL SPECIFICATIONS.................................................................................................59
MECHANICAL DIMENSIONS.....................................................................................................62
CURTAIN DIMENSIONS.................................................................................................................................... 62
ACCESSORY DIMENSIONS............................................................................................................................. 63
SOFTWARE SAFEGATE CONFIGURATOR..............................................................................66
SOFTWARE INSTALLATION ................................................................................................................. 66
HARDWARE characteristics requested by the PC for connection...........................................................................66
SOFTWARE characteristics requested by the PC for connection ...........................................................................66
How to install SAFEGATE CONFIGURATOR..........................................................................................................66
CONFIGURATION PHASES.............................................................................................................................. 66
THE TOOLBAR................................................................................................................................................... 67

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Introduction
GRAPHICAL INTERFACE ................................................................................................................................. 68
Level 1 password.....................................................................................................................................................68
Level 2 password.....................................................................................................................................................68
CONNECTION WITH SAFEGATE .................................................................................................................... 69
DOWNLOAD CONFIGURATION ...................................................................................................................... 69
CURTAIN PROGRAMMING .............................................................................................................................. 70
Level 2 password.....................................................................................................................................................70
CONFIGURATION VALIDATION AND LOADING............................................................................................ 70
PRINT REPORT CONFIGURATION ................................................................................................................ 71
CONFIGURATION HISTORY ............................................................................................................................ 71
LOG ERRORS DOWNLOAD ............................................................................................................................. 71
SAFEGATE ACTIVATION .................................................................................................................................. 72
CURTAIN CONDITION MONITORING ............................................................................................................ 72
CONFIGURATION DELETION.......................................................................................................................... 72
SETTING CURTAIN GENERAL PARAMETERS.............................................................................................. 72
SETTING MUTING PARAMETERS .................................................................................................................. 73
“Concurrent” Muting.................................................................................................................................................73
“Sequential” Muting..................................................................................................................................................74
“L” Muting.................................................................................................................................................................75
“T” Muting ................................................................................................................................................................76
PARTIAL MUTING .............................................................................................................................................. 77
Partial Muting with Enable .......................................................................................................................................77
Partial Muting with Disable ......................................................................................................................................77
Partial Muting: MONITOR........................................................................................................................................77
MUTING OVERRIDE.......................................................................................................................................... 78
Override with Hold-to-run control.............................................................................................................................78
Override with Pulse control......................................................................................................................................78
SAFEGATE DIAGNOSTIC - ERRORS ............................................................................................................. 79
CONTROLS, CARE AND MAINTENANCE................................................................................80
PRE-ACTIVATION CHECKLIST........................................................................................................................ 80
PERIODIC CONTROL ....................................................................................................................................... 80
CARE AND MAINTENANCE.............................................................................................................................. 81
WARRANTY................................................................................................................................82

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Introduction
INTRODUCTION
Dear customer, REER congratulates you on purchasing this product.
Refer to this manual before using SAFEGATE; keep the CD-ROM and the Quick Installation Guide in a
place easy to be found in order to be able to refer to them when needed.
PURPOSE OF THIS DOCUMENT
This manual illustrates the operation of the programmable access curtain with Muting integrate SAFEGATE
functions. It shows specically:
¾a general description of the SAFEGATE world;
¾the characteristics of the muting function;
¾ the dierent types of muting and their application;
¾the list of SAFEGATE models;
¾the mechanical installation;
¾the electrical connections;
¾the mode of operation;
¾the Muting, Override modes and their activation;
¾SAFEGATE programming through dedicated software.
PRODUCT DESCRIPTION
The SAFEGATE light curtain is an optoelectronic multi-beam safety system belonging to the category of
Type 4 electro-sensitive devices (in accordance with EN 61496-1,2), equipped with the Muting function, for
the protection of persons exposed to dangerous machines or plants.
SAFEGATE ensures a perfect integration of the Muting sensors that are connected directly to the connectors
on the safety curtain.
In the hardware conguration models (SM and SMO) the Muting logic and the operating parameters are
fully dened by the connections of the main connector.
The SMPO programmable models retain all the features of SM and SMO models allowing also the
conguration of various parameters and additional features via the SCS software (SAFEGATE Conguration
Software).
The main features of SAFEGATE are as follows:
¾2, 3 and 4 beams.
¾Beams pitch: 300mm (4 beams), 400mm (3 beams), 500mm (2 beams)
¾Integration of the main safety functions, including self-monitoring of static outputs, EDM and Start/
Restart Interlock.
¾ Outline dimensions: 55 x 50 mm.
¾ Degree of protection: IP65 e IP67.
¾ Operating temperature: -30 ... +55 ° C (no condensation).
¾Muting lamp and integrated curtain status indication (SMO/SMPO).
CONTENT OF THE PACKAGE
¾SAFEGATE active and passive element
¾ CD-ROM (Containing conguration software and this Manual)
¾Quick Installation Guide
¾Mounting accessories bag
¾Sealing caps for unused connectors

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Introduction
GLOSSARY
PROTECTED HEIGHT A measure that indicates the height controlled by the curtain.
SAFETY DISTANCE Minimum distance that must exist between the protected gate and
the dangerous area
EDM External Device Monitoring: control of external contactors switching
through the feedback input.
MUTING
Function of temporary suspension of the safety function: temporary
exclusion of the safety curtain, automatically and safely carried out
based on the machine cycle.
OVERRIDE Forced activation of OSSD outputs: during the muting cycle for
material removal
RANGE Maximum operating distance: between active and passive
elements
BEAMS PITCH Distance from the center of two adjacent beams
START/RESTART INTERLOCK Interlock function (manual reset required): when starting or
restarting the machine
RESPONSE TIME Time: between interruption of the gate and disabling of outputs
LX Muting Logic with 2 mono-directional cross-sensors
L2 Muting Logic with 2 mono-directional parallel sensors
TX Muting Logic with 2 bi-directional cross-sensors
T4 Muting Logic with 4 bi-directional parallel sensors
S-A Model Automatic without Muting
SModel without Muting
SM Model with Muting and Hardware conguration on main connector
SMO SM model with integrated Muting lamp
SMP Model with Muting Programmable with SCS software
SMPO SMP model with integrated Muting lamp
DISPOSAL OF MATERIALS
Dispose of the product in an eco-compatible manner and in accordance with national legislation.
For Countries in the European Union:
Pursuant to the Directive no. 2012/19/EU on waste electrical and electronic equipment (WEEE).
The crossed out wheelie-bin symbol on the equipment or its packaging means that when the product
reaches the end of its useful life it must be collected separately from other waste.
Proper separate collection of the discarded equipment for later environment-friendly recycling, processing
and disposal, helps to avoid any negative impact on the environment and health and encourages re-use
and recycling of the materials the equipment is made of.
In each individual Member State of the European Union this product is required to be disposed of in
accordance with Directive 2012/19/EU as implemented in the Member State where the product is disposed
of. For further information please contact REER or your local dealer.

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Safety
SAFETY
SIMBOLOGY
This symbol indicates an important warning for personal safety. Failure to comply with this warning
may result in high level risk for exposed personnel.
ÎThis symbol indicates an important warning for the proper operation of the curtain.
PRECAUTIONS
The operations indicated in this document must only be carried out by qualied personnel. Such
personnel must have the necessary requirements to be able to operate on the electronic equipment
to be installed in order to avoid any risky situation.
REER declines any liability for malfunctioning of equipment installed by unqualied sta.
Any use other than those indicated in this manual may be considered as potentially dangerous for
the installer and the machine operator.
For safety reasons, please contact your country’s safety authorities or the relevant industry
association if necessary.
For applications in the food industry, consult the manufacturer to verify compatibility between
curtain materials and chemical agents used.
The protective function of optoelectronic safety devices is not eective in cases where:
¾The machine stopping device cannot be actuated electrically and it is not possible to stop all dangerous
machine movements immediately and at any time during the operating cycle.
¾The hazardous condition is associated with the falling of objects from above or ejection of these from
the machine.
¾Anomalous forms of light radiation are present (for example, use of cablelless control devices on cranes,
radiation from weld spatter, etc). In this case additional measures may be necessary to ensure that the
ESPE does not fail to danger.
ÎThe strict and complete observance of all the standards, indications and prohibitions set forth in this
manual is a prerequisite for its proper operation.
REER S.p.A. therefore, declines any liability in case of non-respect, even partial, of these indications.

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Safety
CAUTIONS BEFORE INSTALLATION
Before installing the SAFEGATE safety system, you must verify all of the conditions listed below:
The protection level (Type4, SIL3, SILCL3, PLe) of the SAFEGATE system must be compatible with
the danger level of the system to be controlled.
The safety system should only be used as a stop device and not as a device for controlling the
machine.
The machine control must be electrically actuated.
It must be possible to immediately stop any dangerous operation of the machine.
In particular, the machine stopping times must be known and, if necessary, measured.
The machine must not generate hazardous situations due to projection or fall of materials from
above; otherwise it is necessary to provide additional mechanical protections.
The knowledge of the shape and size of the hazardous area allows an estimation of the width and the
height of its access area:
Compare these dimensions with the maximum working range and the height of the area guarded by
the model used.
Before placing the safety device, it is important to consider the following general guidelines:
Verify that the temperature of the environment where the system is installed is compatible with the
temperature operating parameters indicated on the product label and in the technical data.
Avoid positioning Active and Passive elements near intense or ashing high-intensity light sources.
Specic environmental conditions may aect the level of detection of photoelectric devices.
In environments where fog, rain, smoke or dust may be present, it is advisable to use suitable Fc
correction factors at the maximum useful values of the working range to ensure the correct operation
of the equipment. In these cases:
Pu = Pm x Fc
where Pu and Pm are respectively the working range and maximum range in metres.
Recommended Fc factors are shown in the following table.
ENVIRONMENTAL CONDITION CORRECTION FACTOR Fc
Fog 0,25
Steam 0,50
Powders 0,50
Dense smoke 0,25
If the device is placed in environments subject to sudden temperature uctuations, it is imperative
to take the appropriate steps to avoid condensation on the lenses, which may impair the detection
capability.

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Safety
LIST OF APPLICABLE STANDARDS
SAFEGATE is manufactured in compliance with the following European Directives:
2006/42/EC “Machinery Directive”
2014/30/EU “Electromagnetic Compatibility Directive”
And it complies with the following Standards:
Safety level
Type 4 ¾EN 61496-1:2013
¾EN 61496-2:2013
SIL 3
¾IEC 61508-1:(ed.2)
¾IEC 61508-2:(ed.2)
¾IEC 61508-3:(ed.2)
¾IEC 61508-4:(ed.2)
SILCL 3 ¾IEC 62061:2005/A2:2015
PL e - Cat. 4 ¾EN ISO 13849-1: 2015

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Safety
EC DECLARATION OF CONFORMITY
Dichiarazione CE di conformità
EC declaration of conformity
Torino, 15/05/2019
R
EER SpA
v
ia Carcano 32
10153
– Torino
I
taly
d
ichiara che le barriere fotoelettriche SAFEGATE sono Dispositivi Elettrosensibili di Sicurezza (ESPE) di :
Tipo 4 (secondo la Norma EN 61496-1:2013; EN 61496-2:2013)
SIL 3 (secondo la Norma EN 61508-1:2010; EN 61508-2:2010; EN 61508-3:2010; EN 61508-4:2010)
SILCL 3 (secondo la Norma EN 62061:2005/A2:2015)
Cat.4 - PL e (secondo la Norma EN ISO 13849-1:2015)
de
clares that the SAFEGATE photoelectric safety barriers are :
Type 4 (according the Standard EN 61496-1:2013; EN 61496-2:2013)
SIL 3 (according the Standard EN 61508-1:2010; EN 61508-2:2010; EN 61508-3:2010; EN 61508-4:2010)
SILCL 3 (according the Standard EN 62061:2005/A2:2015)
Cat.4 - PL e (according the Standard EN ISO 13849-1:2015)
El
ectro-sensitive Protective Equipments (ESPE)
r
ealizzati in conformità alle seguenti Direttive Europee:
compl
ying with the following European Directives:
2006/42/EC "Direttiva Macchine"
"Machine Directive"
2011/65/EU "RoHS – Linea Guida"
" RoHS – Guideline "
2014/30/EU "Direttiva Compatibilità Elettromagnetica"
"Electromagnetic Compatibility Directive"
e
alle seguenti Norme: /and to the following Standards:
EN 50178: 1997
EN 55022: 2006
EN 61000-6-2: 2005
e
sono identiche all'esemplare esaminato ed approvato con esame di tipo CE da:
and ar
e identical to the specimen examined and approved with a CE - type approval by:
T
ÜV SÜD Product Service GmbH – Zertifizierstelle – Ridlerstraße 65 – 80339 – München – Germany
N
.B. number: 0123 - Certificate No: Z10 17 12 24820 074
C
arlo Pautasso Simone Scaravelli
Direttore Tecnico Amministratore Delegato
Technical Director Managing director

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System architecture
SYSTEM ARCHITECTURE
SAFEGATE is supplied as a pair (Active and Passive element) and allows integration with external Muting
sensors that are directly connected to the connectors installed on the curtain.
¾Each curtain can be congured as LX, L2, TX and T4 (see the dierent Muting types in the section
“MUTING FUNCTION”) through the wiring of the main connector. This conguration can be changed
at any time.
¾SAFEGATE can be used with (pre-aligned and pre-congured) Muting arms, with M TRX photocells
(available as accessories) or any other Muting sensor.
¾S-A models provide Automatic operation (without “START/RESTART INTERLOCK”, “EDM”
and Muting function).
¾Smodels integrate the functions of “START/RESTART INTERLOCK” and “EDM” but do not allow the
Muting function.
¾SM models allow the Muting function, but have no integrated signal lamp.
¾Programmable SMP-SMPO models allow an ideal use of further conguration options to solve potential
problems in complex application scenarios.
¾SMO-SMPO models with Integrated signalling lamp allow the immediate viewing of the curtain status
even at a distance.
Sensor 3-4
Muting
connector
Main
connector
Configuration
connector
and auxiliary
signal lamp
Sensor 1-2
Muting
connector
Signals
label
Integrated
Signalling
Lamp
Seat for
anchorage
of any
Muting
arms
PLEASE NOTE
The sample gure represents the Active
Element of a SMPO model.
This model comes with integrated signal
lamp. Furthermore, the conguration
connector allows the USB connection
to a PC with the conguration software
installed.

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System architecture
MAT4P TRX V - 4 parallel beams muting arm with reflector high speed
MAT4P TRX 2B SX V
ACTIVE ARM ACTIVE ARM
ACTIVE ELEMENT
MAT4P TRX 2B DX V
MAT4P TRX 2R SX V
REFLECTORREFLECTOR
PASSIVE ELEMENT
MAT4P TRX 2R DX V
MAT4P TRX - 4 parallel beams muting arm with reflector
MAT4P SX TRX 2B MAT4P DX TRX 2B
ACTIVE ARM ACTIVE ARM
ACTIVE ELEMENT
MAT4P SX TRX 2R MAT4P DX TRX 2R
REFLECTOR
PASSIVE ELEMENT
REFLECTOR
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
POSSIBLE CONFIGURATIONS (via optional accessories)

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System architecture
MAT4P TRX / MAT4P G - 4 parallel beams muting arm with reflector
MA2P SX 2B
ACTIVE ARM ACTIVE ARM
ACTIVE ELEMENT
MA2P DX 2B
MA2P SX 2R
REFLECTORREFLECTOR
PASSIVE ELEMENT
MA2P DX 2R
MAL2P TRX - 2 parallel beams muting arm with reflector
MA2P SX 2R
REFLECTOR
PASSIVE ELEMENT
MA2P DX 2B
ACTIVE ARM
ACTIVE ELEMENT
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory

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System architecture
MZL2XP TRX - 2 crossed / parallel adjustable beams M TRX muting arms
MZL2XPP MZL2XPA
REFLECTOR ACTIVE ARM
PASSIVE ELEMENT
ACTIVE ELEMENT
MZT2X TRX - 2 crossed beams M TRX muting arms
MZT2XP SX MZT2XP DX MZT2XA SX MZT2XA DX
REFLECTOR ACTIVE ARM
ACTIVE ARMREFLECTOR
PASSIVE ELEMENT
ACTIVE ELEMENT
MZT4P TRX - 4 parallel beams M TRX muting arms
MZT4PP SX MZT4PP DX
ACTIVE ARM
PASSIVE ELEMENT
ACTIVE ARM
MZT4PA SX MZT4PA DX
ACTIVE ELEMENT
ACTIVE ELEMENT
ACTIVE ELEMENT
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory
Optional
Accessory

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The Muting function
THE MUTING FUNCTION
The Muting function is the temporary exclusion of the safety curtain, automatically and safely carried out
based on the machine cycle.
ÎÎCarefully verify your risk analysis to make sure the Muting function is compatible with your
application and what additional measures should be taken.
There are basically two types of applications:
1. Those allowing people to enter the dangerous area during the non-dangerous part of the machine
cycle.
Example:
Positioning or Removing the workpiece
Depending on the position of the tool, which is the hazardous
element, one of the two curtains (the one facing the tool
work area) is active while the other is in Muting condition
to allow the operator loading/unloading the workpiece. The
Muting condition of the two curtains will then be reversed
when the tool is to work on the opposite side of the machine.
2. Those who allow material transit and prevent access to the people.
Example: Pallet exit from the hazardous area
The safety curtain is equipped with Muting sensors able to
eectively discriminate between the person and the material
allowed to get through the controlled gate. The essential
requirements concerning the Muting function are described
in the following Standards:
ÎÎIEC TS 62046 - “Application of protection devices for people
detection”.
ÎÎEN 415-4 - “Safety on packaging machines – Palletizers and
Unpalletizers”.
ÎÎIEC 61496-1 - “Electro-sensitive protective devices”.
Î General requirements about safety:
¾The Muting function is a temporary suspension of the safety function that needs to be activated and
deactivated automatically.
¾The activation and subsequent deactivation of the Muting function must take place only through the use
of two or more wired and independent signals activated by a correct timing or spatial sequence. This
means that a stand-alone failure cannot activate the Muting function.
¾It should not be possible to activate the Muting function when SAFEGATE has deactivated the safety
outputs.
¾It should not be possible to start a Muting function by switching o and then restarting the device.
¾Muting must be activated at an appropriate point of the machine cycle, i.e. only when there are no risks
for the operator.
¾Muting sensors must be mechanically protected so that any impact does not modify their alignment.
¾If the distance between the muting sensors is lower than required, the SAFEGATE safety function is
not guaranteed.
¾Make sure that the MUTING/OVERRIDE signal lamp is correctly installed in a visible location by the
operator.

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The Muting function
A) 2 INTEGRATED CROSS MUTING SENSORS, ONLY FOR PALLET OUTPUTS (LX)
In this way sensors 1 and 2 are on the same side as the vertical curtain and are placed in front of the
dangerous gate. This mode is unidirectional and is useful for protecting gates with pallet output.
The activation of the Muting function occurs after the simultaneous interruption (within 4 sec maximum) of
S1 and S2 sensors. As long as both sensors remain busy, the Muting function continues. When the rst of
the 2 sensors is released, the material will still have 4 seconds to leave the protected area limited by the
curtain. The Muting condition will be disabled as soon as the protected area is released.
At the end of 4 seconds, if the curtain is still busy, the OSSD outputs are disabled by interrupting the
operation of the machine. This allows selecting the maximum duration of the Muting condition (timeout) as
30 seconds or 9 hours.
ÎÎOther timings are available with programmable programs.
Î For the safe operation of the LX conguration, it is absolutely essential that the horizontal Muting
sensor elements are located within the hazardous area.
Î The minimum distance between two consecutive pallets must be less than 10 cm or greater than
32cm.

17
REER S.p.A. - Via Carcano, 32 - 10153 Torino, Italy - Internet: www.reersafety.com - e-mail: info@reer.it
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The Muting function
B) 2 INTEGRATED PARALLEL MUTING SENSORS, ONLY FOR PALLET OUTPUTS (L2)
In this way sensors 1 and 2 are on the same side as the vertical curtain and are placed in front of the
dangerous gate. This mode is unidirectional and is useful for protecting gates with pallet output.
The activation of the Muting function occurs after the simultaneous interruption (within max 4 sec) of
sensors S1 and S2. As long as both sensors remain busy, the Muting function continues. When the rst
of the 2 sensors is released, the material will still have 4 seconds to leave the protected area limited by
the curtain. The Muting condition will be disabled as soon as the protected area is released. At the end of
4 seconds, if the curtain is still busy, the OSSD outputs are disabled by interrupting the operation of the
machine.
This allows selecting the maximum duration of the Muting condition (timeout) as 30 seconds or 9 hours.
ÎÎOther timings are available with programmable programs.
Î For the safe operation of the L2 conguration, it is imperative that horizontal Muting sensors are
located within the hazardous area.
Î The minimum distance between two consecutive pallets must be greater than 40 cm.

REER S.p.A. - Via Carcano, 32 - 10153 Torino, Italy - Internet: www.reersafety.com - e-mail: info@reer.it 18
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The Muting function
C) 2 INTEGRATED CROSS MUTING SENSORS, FOR BI-DIRECTIONAL GATES (TX)
In this way, the two Muting sensors are each rst on a dierent side of the vertical curtain.
This mode is unidirectional and is useful for protecting gates with pallet output.
ÎÎThe crossing point of the two Muting sensors must be placed inside the hazardous area to avoid
undesirable and dangerous activations of the Muting function.
The activation of the Muting function occurs after the simultaneous interruption (within max 4 sec) of
sensors S1 and S2. As long as both sensors remain busy, the Muting function continues. By releasing the
rst of the two sensors, the Muting function is disabled.
This mode also allows selecting the maximum duration of the Muting condition (timeout) as 30 seconds or
9 hours.
ÎÎOther timings are available with programmable programs.

19
REER S.p.A. - Via Carcano, 32 - 10153 Torino, Italy - Internet: www.reersafety.com - e-mail: info@reer.it
8541205 - rev.1 - 02/09/2019
The Muting function
D) 4 INTEGRATED PARALLEL MUTING SENSORS, FOR BI-DIRECTIONAL GATES (T4)
This mode is bidirectional and is useful for protecting gates with pallet output.
Using this mode, two dierent modes of operation are outlined:
Concurrent
The activation of the Muting function occurs after the sensors S1 and S2 are interrupted (within max 4sec)
(or S4 and S3 with material moving in the opposite direction).
The Muting state ends after the release of the gate, and of the S3 sensor (or S2 with material moving in
the opposite direction).
ÎÎFor the T4 models (concurrent operation), there are two available timeouts: 1) 30 sec; 2) 9 hours.
Sequential
The activation of the Muting function occurs after the sequential interruption of sensors S1 and S2 (or S4
and S3 with material moving in the opposite direction) without time limitations.
The Muting state ends after the release of the gate, and of the S3 sensor (or S2 with material moving in
the opposite direction).
ÎÎFor the T4 models (sequential operation), there are two available timeouts: 1) 30 sec; 2) innite.
ÎÎOther timings are available with programmable programs.
ÎÎIn both modes of operation, the minimum pallet length must be 70 cm (to ensure simultaneous
occupancy of all four sensors).

REER S.p.A. - Via Carcano, 32 - 10153 Torino, Italy - Internet: www.reersafety.com - e-mail: info@reer.it 20
8541205 - rev.1 - 02/09/2019
The Muting function
E) 2 EXTERNAL CROSS INTEGRATED MUTING SENSORS, FOR BI-DIRECTIONAL GATES (TX).
This mode is bidirectional and is useful for protecting gates with pallet output.
ÎÎThe crossing point of the two Muting sensors must be placed inside the hazardous area to avoid
undesirable and dangerous activations of the Muting function.
The activation of the Muting function occurs after the simultaneous interruption (within max 4 sec) of
sensors S1 and S2. As long as both sensors remain busy, the Muting function continues. When the rst
of the two sensors is released, the Muting function is disabled. In this mode of operation the maximum
duration of the Muting condition (timeout) can be selected in 30 seconds or 9 hours.
ÎÎOther timings are available with programmable programs.
This manual suits for next models
11
Table of contents
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