Reflex Reflexomat RS 90/1 User manual

AT 8300
iBVD Dokument Id
5566184536-00008
Version
1
Skapad
2018-05-24
Status
Ej publicerad
1 GRUNDDATA
Varubeskrivning
Tryckhållning med kompressor
Övriga upplysningar
Tryckhållning med kompressor
Klassificeringar
ETIM ›
BK04 ›
BSAB ›
UNSPSC ›
Leverantörsuppgifter
Företagsnamn
Armatec AB
Organisationsnummer
5566184536
Adress
Betagatan 1
Hemsida
www.armatec.se
Miljökontaktperson
Namn
Jens Helgegren
Telefon
031-890127
E-post
[email protected]
2 HÅLLBARHETSARBETE
Företagets certifiering
ISO 9000■
Sida 1

Policys och riktlinjer
OHSAS 18001 ,ISO 14001, ISO 26000
3 INNEHÅLLSDEKLARATION
Kemisk produkt Nej
Omfattas varan av RoHs-direktivet Ja
Innehåller produkten tillsatt nanomaterial, som är medvetet tillsatta för att
uppnå en viss funktion Nej
Varans vikt 25 - 1311 kg
Vara / Delkomponenter
Koncentrationen har beräknats på hela varan
Ingående material
/komponenter Vikt-% (alt gram) CAS-nr (alt legering) EG-nr (alt legering) Kommentar
Plast, ospecificerad 0,06% Övrigt, olika ämnen
ingår
Gummi, ospecificerat 0,007% Övrigt, polymer
Polytetrafluoreten (PTFE) 0,002% 9002-84-0
Kopparlegering ospecificerad 0,256% Övrigt, metaller
Platina, Platinum 0,297% 7440-06-4 231-116-1
Aluminiumlegering 0,291% Övrigt, metaller
Mässing ospecificerad legering
3% Pb antas 0,014% Övrigt, metaller
Butyl 7,36%
Stål, ospecificerat 91,753% Övrigt, metaller
Del av materialinnehållet som är deklarerat 100%
Särskilt farliga ämnen
Varan innehåller INTE några ämnen med särskilt farliga egenskaper (Substances of very high
concern, SVHC-ämnen) som finns med på kandidatförteckningen i en koncentration som
överstiger 0,1 vikts-%
Utgåva av kandidatförteckningen som har använts
2018-04-05 00:00:00
Övrigt
Ämnen är redovisade ned till 0.01 viktprocent enligt iBVDs redovisningskrav. Eventuell avvikelse
från redovisningskraven redovisas nedan
Sida 2

4 RÅVAROR
Återvunnet material
Innehåller varan återvunnet material: Nej
Träråvara
Träråvara ingår i varan: Nej
5 MILJÖPÅVERKAN
Finns en miljövarudeklaration framtagen enligt EN15804 eller ISO14025 för varan
Nej
6 DISTRIBUTION
Information saknas
7 BYGGSKEDET
Ställer varan särskilda krav vid lagring? Nej
Ställer varan särskilda krav på omgivande byggvaror? Nej
8 BRUKSSKEDET
Finns skötselanvisningar/skötselråd? Ja
Finns en energimärkning enligt energimärkningsdirektivet (2010/30/EU)
för varan? Ej relevant
9 RIVNING
Kräver varan särskilda åtgärder för skydd av hälsa och miljö vid
rivning/demontering? Nej
10 AVFALLSHANTERING
Sida 3

Omfattas den levererade varan av förordningen (2014:1075) om
producentansvar för elektriska och elektroniska produkter när den blir
avfall?
Nej
Är återanvändning möjlig för hela eller delar av varan? Nej
Är materialåtervinning möjlig för hela eller delar av varan? Ja
Alla stålmaterial t.ex.expansionskärlet, styrenheten samt kablar.
Är energiåtervinning möjlig för hela eller delar av varan? Nej
Har leverantören restriktioner och rekommendationer för återanvändning,
material- eller energiåtervinning eller deponering? Nej
När den levererade varan blir avfall, klassas den då som farligt avfall? Nej
Avfallskod (EWC) för den levererade varan Ej angivet
Sida 4

11 ARTIKELIDENTITETER
RSK-nummer Eget Artikel-nr GTIN
AT 8300
Sida 5

12 Bilagor
Produktdatablad
Prestandadeklaration
Säkerhetsblad
Miljövarudeklaration
Skötselanvisning
Övriga bifogade dokument
REACH-Statement_English_26092017.pdf-RoHS-Conformity_English_26042017.pdf-SI1421enC_9125092 _Reflexomat_Basic.pdf-Silicone free-Statement_English.pdf-
Sida 6

wtilKELtAl{lt
BUIIDIilG+I}IDUSTRY
Dear Sir or Madam,
thank you for your request regarding our information requírements for,,Substances of
Very High Concern" (,,SVHC"; Candidate List of Substances of Very High Concern for
authorisation) in our articles according to Article 33 of the REACH-Regulation (EC) No
190712006 (REACH). As ,,downstream user" and as ,,supplier of an article" under
REACH we are forced to pass on information along the supply chain. Unfortunately it
is unclear to many companies what these information requirements actually mean.
This often results in situations where companies along the supply chain urge each
other to confirm ,,REACH compliance" of articles. Such statements are not intended by
REACH. For companies they only cause additional expenses, but generate neither
legal certainty nor other real benefit. Therefore we would like to inform you what
information you will receive from us as ,,supplier of an article" in accordance with the
requirements of REACH.
lnformation requirements according to Article 33
According to Article 33(1) REACH, any supplier of an article containing a substance
meeting the criteria in Article 57 and identified in accordance with Article 59(1) in a
concentration above 0,1 o/o weight by weight (w/w) shall provide the recipient of the
article with sufficient information, available to the supplier, to allow safe use of the
article including, as a minimum, the name of that substance.
lf such cases occur we will properly comply with the information requirements in order
to ensure the safe handling of our high quality articles. We are in close contact with
our suppliers and have never received any information on SVHC in articles. On the
basis of our risk assessment there are no indications which will lead to a specific
sample analysis up to now. According to the information available we currently assume
thatourarticles do notcontain anySVHC in a concentration above 0,1 o/o weight by
weight (w/w). Once we have further information we will inform you immediately and
coordinate appropriate measures. Due to our broad range of articles and due to the
fact that we are depending on the information coming from our suppliers, who also
have to fulfilthe information requirements, you wíll certainly understand that we are not
able to give further legally binding statements.
REACH implementation in our company
The expert group ,,Environment and occupational safety" of WSM Wirtschaftsverband
Stahl- und Metallverarbeitung e.V. - we are involved in the expert group via our
industry association VDMA - regularly informs us about proposed substances for the
Candidate List, public consultations, updates of SVHC on the Candidate List and about
the relevance of SVHC, whereby we fulfil the required timeliness of the survey. The
published information on uses of SVHC show that the products supplied do not contain
any of these substances.
By sending you this information letter to fulfil our information requirements as a
,,supplier of an article" according to Article 33(1) REACH we are following legal
provisions, recommendations of WSM Wirtschaftsverband Stahl- und
Metallverarbeitung e.V. and our industry association VDMA.
U2

wlilKElilAlllt
BUI[DI]IG+I}IDUSTRY
This statement applies only to the article / articles supplied by us. Modifications of the
article / articles within the processing are thereby not covered.
For any further questions do not hesitate to contact us
Ahlen, 26.09.2017
a
a
Norbert Hülsmann
Head of Business Unit Volker Topp Director Quality Management
212

wtNKElilAlül
BUll,Dlll0+IIIDUSTRY
Confirmation of the Conformance in RoHS guideline 20lll65/EA
This statement is valid for all companies of the business unit V/inkelmann Building+Industry
Dear Madams and Sirs,
V/e thank you for your inquiry conceming our information obligations for RoHS conformity of
our products.
Ourselves we don't use any auxiliary material in our production which is observed by the RoHS
guideline.
In case of purchased components where the guideline is applicable, we only use material with
a confirmed conformance by the suppliers.
These facts allow us to declare the confoÍnance of our products according to the RoHS
guideline.
Sincerely,
Ahlen, 26.04.2017
Hülsmann Volker Topp
Head of Business Unit Director Quality Management
Ur

Reflexomat with Basic controller 20.06.2017 - Rev. C
Reflexomat RS 90 / 1
Reflexomat Compact RC
Refexomat RSC
GB
Operating manual

Contents
Reflexomat with Basic controller — 20.06.2017 - Rev. C English —
3
English
ReflexomatwithBasiccontroller
20.06.2017-Rev. C
Contents
1
Notes on the operating manual.....................................................................................................................................................5
2
Liability and guarantee...................................................................................................................................................................5
3
Safety................................................................................................................................................................................................6
3.1 Explanation of symbols........................................................................................................................................................................6
3.1.1 Symbols and notes used...................................................................................................................................................6
3.2 Personnel requirements ......................................................................................................................................................................6
3.3 Personal protective equipment..........................................................................................................................................................6
3.4 Intended use..........................................................................................................................................................................................7
3.5 Inadmissible operating conditions.....................................................................................................................................................7
3.6 Residual risks .........................................................................................................................................................................................7
4
Description of the device................................................................................................................................................................8
4.1 Description.............................................................................................................................................................................................8
4.2 Overview ................................................................................................................................................................................................9
4.3 Identification .......................................................................................................................................................................................12
4.3.1 Nameplate........................................................................................................................................................................12
4.3.2 Type code..........................................................................................................................................................................12
4.4 Function ...............................................................................................................................................................................................13
4.5 Scope of delivery.................................................................................................................................................................................14
4.6 Optional equipment and accessories ..............................................................................................................................................14
5
Technical data ...............................................................................................................................................................................15
5.1 Control unit..........................................................................................................................................................................................15
5.2 Tanks.....................................................................................................................................................................................................16
6
Installation.....................................................................................................................................................................................17
6.1 Installation conditions .......................................................................................................................................................................18
6.1.1 Incoming inspection .......................................................................................................................................................18
6.2 Preparatory work ................................................................................................................................................................................18
6.3 Execution..............................................................................................................................................................................................18
6.3.1 Positioning........................................................................................................................................................................19
6.3.2 Tank installation ..............................................................................................................................................................20
6.3.3Connection to the facility system..................................................................................................................................21
6.3.4 Connection to an external compressed air line ..........................................................................................................24
6.3.5 Fitting the level sensor ...................................................................................................................................................25
6.4 Make-up and degassing variants .....................................................................................................................................................25
6.4.1 Function............................................................................................................................................................................25
6.5 Electrical connection ..........................................................................................................................................................................28
6.5.1 Terminal diagram............................................................................................................................................................29
6.5.2 RS-485 interface...............................................................................................................................................................31
6.6 Installation and commissioning certificate.....................................................................................................................................31
7
Commissioning..............................................................................................................................................................................32
7.1 Checking the requirements for commissioning.............................................................................................................................32
7.2 Determining the P0minimum operating pressure for the controller.........................................................................................33
7.3 Modifying the controller's start routine ..........................................................................................................................................34
7.4 Tank venting........................................................................................................................................................................................36
7.5 Filling the tanks with water...............................................................................................................................................................36
7.6 Starting Automatic mode..................................................................................................................................................................36
8
Operation.......................................................................................................................................................................................37
8.1 Operating modes................................................................................................................................................................................37

Contents
4 — English Reflexomat with Basic controller — 20.06.2017 - Rev. C
8.1.1 Automatic mode..............................................................................................................................................................37
8.1.2 Manual mode...................................................................................................................................................................37
8.1.3 Stop mode........................................................................................................................................................................37
9
Controller...................................................................................................................................................................................... 38
9.1 Operator panel ....................................................................................................................................................................................38
9.2 Configuring settings in the controller .............................................................................................................................................39
9.2.1 Default settings ...............................................................................................................................................................43
9.2.2 Messages ..........................................................................................................................................................................44
10
Maintenance................................................................................................................................................................................. 47
10.1 Maintenance schedule.......................................................................................................................................................................47
10.2 Checking switching points ................................................................................................................................................................48
10.3 Cleaning ...............................................................................................................................................................................................50
10.3.1 Cleaning the tanks...........................................................................................................................................................50
10.3.2 Cleaning the dirt trap......................................................................................................................................................51
10.4 Maintenance certificate.....................................................................................................................................................................52
10.5 Inspection ............................................................................................................................................................................................53
10.5.1 Pressure-bearing components......................................................................................................................................53
10.5.2 Inspection prior to commissioning...............................................................................................................................53
10.5.3 Inspection intervals.........................................................................................................................................................53
11
Disassembly.................................................................................................................................................................................. 54
12
Annex ............................................................................................................................................................................................ 55
12.1 Reflex Customer Service ....................................................................................................................................................................55
12.2 Conformity and standards.................................................................................................................................................................56
12.3 Certificate No. of the CE type test.....................................................................................................................................................57
12.4 Guarantee ............................................................................................................................................................................................57

Notes on the operating manual
Reflexomat with Basic controller — 20.06.2017 - Rev. C English —
5
1
Notes on the operating manual
This operating manual is an important aid for ensuring the safe and reliable functioning of the device.
The operating manual will help you to:
•avoid any risks to personnel.
•become acquainted with the device.
•achieve optimal functioning.
•identify and rectify faults in good time.
•avoid any faults due to improper operation.
•cut down on repair costs and reduce the number of downtimes.
•improve the reliability and increase the service life of the device.
•avoid causing harm to the environment.
Reflex Winkelmann GmbH accepts no liability for any damage resulting from failure to observe the information in this operating manual.
In addition to the requirements set out in this operating manual, national statutory regulations and provisions in the country of
installation must also be complied with (concerning accident prevention, environment protection, safe and professional work practices,
etc.).
This operating manual describes the device with basic equipment and interfaces for optional equipment with additional functions. For
optional equipment and accessories, see chapter 4.6 "Optional equipment and accessories" on page 14 .
Note!
Every person installing this equipment or perf
orming any other work at the equipment is required to carefully read this
manual prior to commencing work and to comply with its instructions. The manual is to be provided to the device operator
and must be stored near the device for access at any time.
2
Liability and guarantee
The device has been built according to the state of the art and recognised safety rules. Nevertheless, its use can pose a risk to life and
limb of personnel or third persons as well as cause damage to the system or other property.
It is not permitted to make any modifications at the device, such as to the hydraulic system or the circuitry.
The manufacturer shall not be liable nor shall any warranty be honoured if the cause of any claim results from one or more of the
following causes:
•Improper use of the device.
•Unprofessional commissioning, operation, service, maintenance, repair or installation of the device.
•Failure to observe the safety information in this operating manual.
•Operation of the device with defective or improperly installed safety/protective equipment.
•Failure to perform maintenance and inspection work according to schedule.
•Use of unapproved spare parts or accessories.
Prerequisite for any warranty claims is the professional installation and commissioning of the device.
Note!
Arrange for Reflex Customer Service to carry out commissioning and annual maintenance, see chapter
12.1 "Reflex
Customer Service
" on page 55 .

Safety
6
— English Reflexomat with Basic controller — 20.06.2017 - Rev. C
3
Safety
3.1
Explanation of symbols
3.1.1
Symbols and notes used
The following symbols and signal words are used in this operating manual.
DANGER
•Danger of death and/or serious damage to health
•The sign, in combination with the signal word 'Danger', indicates imminent danger; failure to observe the safety information will
result in death or severe (irreversible) injuries.
WARNING
Serious damage to health
•The sign, in combination with the signal word 'Warning', indicates imminent danger; failure to observe the safety information can
result in death or severe (irreversible) injuries.
CAUTION
Damage to health
•The sign, in combination with the signal word 'Caution', indicates danger; failure to observe the safety information can result in
minor (reversible) injuries.
ATTENTION
Damage to property
•The sign, in combination with the signal word 'Attention', indicates a situation where damage to the product itself or objects within
its vicinity can occur.
Note!
This symbol, in combination with the signal word 'Note', indicates useful tips and recommendations for efficient handling
of the product.
3.2
Personnel requirements
Only specialist personnel or specifically trained personnel may install and operate the equipment.
The electric connections and the wiring of the device must be executed by a specialist in accordance with all applicable national and
local regulations.
3.3
Personal protective equipment
When working at the system, wear the stipulated personal equipment such as hearing and eye protection, safety boots, helmet,
protective clothing, protective gloves.
See the national regulation of your country for personal protective equipment required.

Safety
Reflexomat with Basic controller — 20.06.2017 - Rev. C English —
7
3.4
Intended use
The device is a pressure maintaining station for heating and cooling water systems. It is intended to maintain the water pressure and to
add water within a system. The devices may be used only in systems that are sealed against corrosion and with the following water
types:
•Non-corrosive
•Chemically non-aggressive
•Non-toxic
The ingress of atmospheric oxygen by permeation into the entire heating and cooling water system, make-up water and similar must be
reliably minimised during operation.
3.5
Inadmissible operating conditions
The device is not suitable for the following applications:
•Mobile system operation.
•Outdoor operation.
•For use with mineral oils.
•For use with flammable media.
•For use with distilled water.
Note!
It is not permitted to make any modifications to the hydraulic system or the circuitry.
3.6
Residual risks
This device has been manufactured to the current state of the art. However, some residual risk cannot be excluded.
CAUTION
Risk of burns on hot surfaces
Hot surfaces in heating systems can cause burns to the skin.
•Wear protective gloves.
•Please place appropriate warning signs in the vicinity of the device.
CAUTION
Risk of injury due to pressurised liquid
If installation, removal or maintenance work is not carried out correctly, there is a risk of burns and other injuries at the connection
points, if pressurised hot water or hot steam suddenly escapes.
•Ensure proper installation, removal or maintenance work.
•Ensure that the system is de-pressurised before performing installation, removal or maintenance work at the connection points.
WARNING
Risk of injury due to heavy weight
The devices are heavy. Consequently, there is a risk of physical injury and accidents.
•Use suitable lifting equipment for transportation and installation.

Description of the device
8
— English Reflexomat with Basic controller — 20.06.2017 - Rev. C
4
Description of the device
4.1
Description
Reflexomat Compact RC
•One "RG" primary tank as an expansion tank with up to 600 litres nominal volume.
•The compact control unit is factory-installed on the primary tank.
•All electric and air connections between control unit and expansion tank are pre-installed.
Note!
It is not possible to connect secondary tanks to the Reflexomat Compact "RC".
Reflexomat RS 90 / 1
•One "RG" primary tank as an expansion tank with up to 600 litres nominal volume.
– The RS 90 / 1 compact control unit is factory-installed on the primary tank.
– All electric and air connections between control unit and expansion tank are pre-installed.
•"RG" primary tank with a nominal volume from 800 litres.
– The RS 90 / 1 control unit as stand-alone console.
•The connection of "RF" secondary tanks to the primary tank is available as an option

Description of the device
Reflexomat with Basic controller — 20.06.2017 - Rev. C English —
9
4.2
Overview
Reflexomat Compact RC / Relfexomat RSC
1 "SV" safety valve 4 "LIS" level sensor
2 "RC" control unit
•Compressor
•"Reflex Control Basic" controller
5 "EC" expansion line
3 "RG" primary tank

Description of the device
10
— English Reflexomat with Basic controller — 20.06.2017 - Rev. C
Reflexomat RS 90 / 1 in compact design
1 "SV" safety valve 3 "RF" secondary tank (optional)
2 "RS 90 / 1" control unit
•Compressor
•"Reflex Control Basic" controller
4 "RG" primary tank
5 "LIS" level sensor
6 "EC" expansion line

Description of the device
Reflexomat with Basic controller — 20.06.2017 - Rev. C English —
11
Reflexomat RS 90 / 1 adjoining
1 "SV" safety valve 3 "RF" secondary tank (optional)
2 "RS 90 / 1" control unit
•Compressor
•"Reflex Control Basic" controller
4 "RG" primary tank
5 "LIS" level sensor
6 "EC" expansion line