Reflex Fillcontrol Plus Compact User manual

Fillcontrol Plus Compact
16.12.2020 - Rev. C
GB
Operating manual
Original operating manual

Contents
2 —English
Fillcontrol Plus Compact —16.12.2020 - Rev. C
English
FillcontrolPl us Comp act
16.12.202 0 -Rev. C
Contents
1Notes on the operating manual .............................................. 3
2Liability and guarantee............................................................ 3
3Safety ........................................................................................ 3
3.1 Explanation of symbols........................................................................... 3
3.1.1 Symbols and notes used........................................................ 3
3.2 Personnel requirements ......................................................................... 3
3.3 Personal protective equipment ............................................................. 3
3.4 Intended use ............................................................................................ 3
3.5 Inadmissible operating conditions........................................................ 3
3.6 Residual risks............................................................................................ 3
4Description of the device......................................................... 4
4.1 Description............................................................................................... 4
4.2 Overview .................................................................................................. 4
4.3 Identification............................................................................................ 4
4.3.1 Nameplate............................................................................... 4
4.4 Scope of delivery ..................................................................................... 4
4.5 Optional equipment and accessories.................................................... 4
5Technical data........................................................................... 4
6Installation................................................................................ 5
6.1 Installation conditions ............................................................................ 5
6.1.1 Incoming inspection .............................................................. 5
6.2 Preparatory work..................................................................................... 5
6.3 Execution.................................................................................................. 5
6.4 Wiring diagram........................................................................................ 5
6.5 Electrical connection............................................................................... 6
6.5.1 Terminal diagram ................................................................... 6
7Commissioning .........................................................................6
7.1 Requirements for initial commissioning............................................... 6
7.2 Determining the P0minimum operating pressure for the controller 6
7.2.1 Entering the minimum operating pressure in the controller
.................................................................................................. 7
7.2.2 Adjust the pressure reducer.................................................. 7
7.2.3 Filling the system with water................................................ 7
7.2.4 Cleaning the dirt trap............................................................. 7
8Operation ..................................................................................7
8.1 Operating modes .................................................................................... 7
8.1.1 Automatic mode..................................................................... 7
8.1.2 Emergency locking function ................................................. 7
8.2 Factory settings in the Service menu.................................................... 8
8.3 Fault messages ........................................................................................ 8
9Maintenance .............................................................................8
10 Disassembly...............................................................................9
11 Annex.........................................................................................9
11.1 Reflex Customer Service......................................................................... 9
11.2 Conformity and standards...................................................................... 9
11.3 Guarantee ................................................................................................ 9

Notes on the operating manual
Fillcontrol Plus Compact —16.12.2020 - Rev. C
English —3
1Notes on the operating manual
This operating manual is an important aid for ensuring the safe and reliable
functioning of the device.
Reflex Winkelmann GmbH accepts no liability for any damage resulting from
failure to observe the information in this operating manual. In addition to the
requirements set out in this operating manual, national statutory regulations
and provisions in the country of installation must also be complied with
(concerning accident prevention, environment protection, safe and professional
work practices, etc.).
This operating manual describes the device with basic equipment and interfaces
for optional equipment with additional functions.

Notice!
Every person installing this equipment or performing any other work at
the equipment is required to carefully read this operating manual prior
to commencing work and to comply with its instructions. The manual is
to be provided to the product operator and must be stored near the
product for access at any time.
2Liability and guarantee
The device has been built according to the state of the art and recognised safety
rules. Nevertheless, its use can pose a risk to life and limb of personnel or third
persons as well as cause damage to the system or other property.
It is not permitted to make any modifications at the device, such as to the
hydraulic system or the circuitry.
The manufacturer shall not be liable nor shall any warranty be honoured if the
cause of any claim results from one or more of the following causes:
•Improper use of the device.
•Unprofessional commissioning, operation, service, maintenance, repair or
installation of the device.
•Failure to observe the safety information in this operating manual.
•Operation of the device with defective or improperly installed
safety/protective equipment.
•Failure to perform maintenance and inspection work according to
schedule.
•Use of unapproved spare parts or accessories.
Prerequisite for any warranty claims is the professional installation and
commissioning of the device.

Note!
Arrange for Reflex Customer Service to carry out commissioning and
annual maintenance, see chapter 11.1 "Reflex Customer Service" on
page 9 .
3Safety
3.1 Explanation of symbols
3.1.1 Symbols and notes used
The following symbols and signal words are used in this operating manual.
DANGER
Danger of death and/or serious damage to health
•The sign, in combination with the signal word 'Danger', indicates
imminent danger; failure to observe the safety information will result
in death or severe (irreversible) injuries.
WARNING
Serious damage to health
•The sign, in combination with the signal word 'Warning', indicates
imminent danger; failure to observe the safety information can result
in death or severe (irreversible) injuries.
CAUTION
Damage to health
•The sign, in combination with the signal word 'Caution', indicates
danger; failure to observe the safety information can result in minor
(reversible) injuries.
ATTENTION
Damage to property
•The sign, in combination with the signal word 'Attention', indicates a
situation where damage to the product itself or objects within its
vicinity can occur.

Note!
This symbol, in combination with the signal word 'Note', indicates
useful tips and recommendations for efficient handling of the product.
3.2 Personnel requirements
Assembly, commissioning and maintenance as well as connection of the
electrical components may only be carried out by knowledgeable and
appropriately qualified electricians.
3.3 Personal protective equipment
Use the prescribed personal protective equipment as required (e.g. ear
protection, eye protection, safety shoes, helmet, protective clothing, protective
gloves) when working on the system.
Information on personal protective equipment requirements is set out in the
relevant national regulations of the respective country of operation.
3.4 Intended use
The device is a make-up station for heating and cooling water systems with
diaphragm expansion vessels. It is intended to maintain the water pressure and
to add water within a system circuit. Operation can only take place in system
circuits with static pressurisation that are sealed against corrosion using the
following water types:
•Non-corrosive
•Chemically non-aggressive
•Non-toxic
The ingress of atmospheric oxygen by permeation into the entire heating and
cooling water system, make-up water and similar must be reliably minimized
during operation.
3.5 Inadmissible operating conditions
The device is not suitable for the following applications:
•Mobile system operation.
•Outdoor operation.
•For use with mineral oils.
•For use with flammable media.
•For use with distilled water.

Note!
It is not permitted to make any modifications to the hydraulic system or
the circuitry.
3.6 Residual risks
This device has been manufactured to the current state of the art. However,
some residual risk cannot be excluded.
CAUTION
Risk of burns on hot surfaces
Hot surfaces in heating systems can cause burns to the skin.
•Wear protective gloves.
•Please place appropriate warning signs in the vicinity of the device.
CAUTION
Risk of injury due to pressurised liquid
If installation, removal or maintenance work is not carried out correctly, there
is a risk of burns and other injuries at the connection points, if pressurised
hot water or hot steam suddenly escapes.
•Ensure proper installation, removal or maintenance work.
•Ensure that the system is de-pressurised before performing installation,
removal or maintenance work at the connection points.

Description of the device
4 —English
Fillcontrol Plus Compact —16.12.2020 - Rev. C
4Description of the device
4.1 Description
The device enables controlled and safe filling and make-up of heating and
cooling water systems with fresh mains water as required by DIN EN 1717. The
built-in "BA" system isolator (to DIN EN 12729) prevents the return-flow of
system water from heating or cooling water circuits into the mains water system.
This device is approved for connection between the mains water system and
heating or cooling water circuits in accordance with DIN EN 12828.
4.2 Overview
1
Shut-off
5
Pressure gauge
2
Motor ball valve
6
Pressure reducer
3
Pressure sensor
7
System isolator
4
Controller, operator panel
8
System isolator lock
The device consists of a shut-off valve, a system isolator, a dirt trap, a pressure
sensor, a motorised ball valve, a pressure reducer with a control pressure gauge
and a controller. The pressure reducer has a setting range between 0.5 and 5 bar.
The housing is fashioned from hot-pressed brass. The interior components and
the drain funnel are made from high-quality synthetic and elastomer (EPDM).
4.3 Identification
4.3.1 Nameplate
The nameplate provides information about the manufacturer, the year of
manufacture, the manufacturing number and the technical data.
Information on the type plate
Meaning
Type
Device name
Serial No.
Serial number
min. / max. allowable pressure P
Minimum/maximum permissible
pressure
max. continuous operating
temperature
Maximum temperature for continuous
operation
Information on the type plate
Meaning
min. / max. allowable temperature
/ flow temperature TS
Minimum / maximum permissible
temperature / TS flow temperature
Year built
Year of manufacture
min. operating pressure set up on
shop floor
Factory set minimum operating
pressure
at site
Set minimum operating pressure
max. pressure saftey valve
factory - aline
Factory set actuating pressure of the
safety valve
at site
Set actuating pressure of the safety
valve
4.4 Scope of delivery
The scope of delivery is described in the shipping document and the content is
shown on the packing.
Basic equipment for the make-up valve:
•The device
•Operating manual
•Power supply
•Threaded connection joint
•Pressure gauge
4.5 Optional equipment and accessories
The following optional equipment and accessories are available for this device:
•"FQIRA+" contact water meter.
•Softening with Reflex "Fillsoft".
•Reflex "FE" pressure sensor

Note!
Separate operating instructions are supplied with accessories.
5Technical data
Permissible ambient temperature
> 0 –45 °C
Degree of protection
IP 54
Noise level
55 dB
Electric output
350 W
Power supply
230 V/ 50 Hz (2m connecting cable
with power adapter and plug)
Fusing
4 A
Weight
3.0 kg
Height
304 mm
Width
240 mm
Depth
91 mm
Inlet connection
RP ½“
Outlet connection
RP ½“
Make-up output
≤ 500 l/h
Max. supply pressure
10 bar
Min. inlet pressure
P0+ 1.3 bar
Max. delivery pressure
≤ 1.5 bar
Permissible gauge operating pressure
10 bar
Permissible operating temperature
70 °C
Flow medium
Potable water
Permissible min. operating pressure P0
1 - 4.5 bar (1.5 bar factory-set)
Outlet pressure (pressure reducer)
0.5 - 5 bar (3.0 bar factory-set)
Floating output (changeover contact) for group alarm, max. contact load 230 V
2 A

Installation
Fillcontrol Plus Compact —16.12.2020 - Rev. C
English —5
6Installation
DANGER
Risk of serious injury or death due to electric shock.
If live parts are touched, there is risk of life-threatening injuries.
•Ensure that the system is voltage-free before installing the device.
•Ensure that the system is secured and cannot be reactivated by other
persons.
•Ensure that installation work for the electric connection of the device is
carried out by an electrician, and in compliance with electrical
engineering regulations.
CAUTION
Risk of injury due to pressurised liquid
If installation, removal or maintenance work is not carried out correctly, there
is a risk of burns and other injuries at the connection points, if pressurised
hot water or hot steam suddenly escapes.
•Ensure proper installation, removal or maintenance work.
•Ensure that the system is de-pressurised before performing installation,
removal or maintenance work at the connection points.
CAUTION
Risk of burns on hot surfaces
Hot surfaces in heating systems can cause burns to the skin.
•Wear protective gloves.
•Please place appropriate warning signs in the vicinity of the device.
CAUTION
Risk of injury due to falls or bumps
Bruising from falls or bumps on system components during installation.
•Wear personal protective equipment (helmet, protective clothing,
gloves, safety boots).

Note!
Confirm that installation and start-up have been carried out correctly
using the installation, start-up and maintenance certificate. This action
is a prerequisite for the making of warranty claims.
–Have the Reflex Customer Service carry out commissioning and
the annual maintenance.
•The nameplate of and the markings on the device provide information
about the manufacturer, the year of manufacture, the manufacturing
number and technical data. Ensure that the temperature and pressure
protection does neither exceed nor fall below the operating parameters.
•The device is shipped with a plug (power unit) and must be connected only
to an earthed power outlet.
6.1 Installation conditions
6.1.1 Incoming inspection
Prior to shipping, this device was carefully inspected and packed. Damages
during transport cannot be excluded.
Proceed as follows:
1. Upon receipt of the goods, check the shipment for
•completeness and
•possible transport damage.
2. Document any damage.
3. Contact the forwarding agent to register your complaint.
6.2 Preparatory work
•The installation location must be a frost-free and well-ventilated space
protected from flooding.
•Ensure adequate distance of the device from the wall.
•The device must be accessible for maintenance, assembly and disassembly.
6.3 Execution
ATTENTION
Damage due to improper installation
Additional device stresses may arise due to the connection of pipes or system
equipment.
•Ensure that pipes are connected from the device to the system without
them being stressed or strained.
•If necessary, provide support structures for the pipes or equipment.
Install the device in the system circuit.
Proceed as follows:
1. Install the appropriate connection line from the mains water system to the
device.
–Prevent any possible stagnation within the water circuit.
2. Install the outlet line from the device to the system circuit.
–Select an appropriately dimensioned outlet line for the device
(length and diameter).
–Take into account that the pressure loss in this line is < 0.3 bar in
every operating mode.
3. Thoroughly purge the lines after installation.
–You will thus prevent damages caused by contamination.
4. Ensure the correct flow direction of the device.
–Note the marking indicating the flow direction at the device housing.
5. Install the device between the connection line from the mains water
system and the outlet line to the system circuit.
–Use the supplied connection threaded connection fitting.
6. Install the drain pipe with sufficient dimensions (length and diameter) at
the device.
–When connecting the funnel to the waste water system, ensure that
you comply with the applicable DIN EN 12056 standard.
The device is installed.

Note!
Use a drinking water in accordance with DIN EN 13443 and a water
metering instrument.
•This will ensure continuous and trouble-free operation.

Note!
When using a water treatment system, use an additional pressure
sensor.
6.4 Wiring diagram
1
Diaphragm expansion vessel
3
Contact water meter
2
Fillcontrol make-up fitting
4
Group fault

Commissioning
6 —English
Fillcontrol Plus Compact —16.12.2020 - Rev. C
6.5 Electrical connection
DANGER
Risk of serious injury or death due to electric shock.
If live parts are touched, there is risk of life-threatening injuries.
•Ensure that the system is voltage-free before installing the device.
•Ensure that the system is secured and cannot be reactivated by other
persons.
•Ensure that installation work for the electric connection of the device is
carried out by an electrician, and in compliance with electrical
engineering regulations.
DANGER
Risk of serious injury or death due to electric shock
Some parts of the device's circuit board may still carry 230 V voltage even
with the device physically isolated from the power supply.
•Before you remove the covers, completely isolate the device controller
from the power supply.
•Verify that the main circuit board is voltage-free.
The power supply of the device is prepared by the factory:
•Power unit for wall socket.
•Plug for jack socket.
The electric wiring must be carried out by an electrician in accordance with all
applicable national and local regulations.
A socket with a power supply of 230 volts for the connection must be provided
by the customer.
6.5.1 Terminal diagram
No.
Designation
Assignment (from left to right)
1
Potential-free alarm
signalling contact for
forwarding of alarms to a
building control system /
Terminal 3-pole
•Connecting bridge (in normal
operation, bridge between 1+2,
in fault between 2+3)
•Root
•Changeover switch to reverse the
function of the switches 1+2
2
Pressure sensor - PH
connector 3 pole
•Pressure sensor supply
•Pressure sensor earth
•Pressure sensor signal
3
Motor,
Micro switch,
Battery - PH connector 6-
pole
•Battery + pole
•Battery earth
•Motor earth
•Motor supply
•Micro switch
•Micro switch
4
Signal transmitter
5
Pressure sensor - PH
connector 3 pole
•Pressure sensor supply
•Pressure sensor earth
•Pressure sensor signal
No.
Designation
Assignment (from left to right)
6
Plug terminal of the
integrated motorised ball
valve
7Commissioning

Note!
Confirm that installation and start-up have been carried out correctly
using the installation and commissioning certificate. This action is a
prerequisite for the making of warranty claims.
–Have the Reflex Customer Service carry out commissioning and
the annual maintenance.
7.1 Requirements for initial commissioning
•The device is installed.
•The connections to the system circuit and the mains water system are
made
•All shut-off devices to the system circuit and the mains water system are
provided.
•The electrical connection has been created according to applicable
national and local regulations.
•The pipelines to the device are purged and free of dirt and welding residue.
•The connection of the drain funnel to the waste water system is made
according to the applicable DIN EN 12056 standard.
•The provided pressure gauge is installed at the pressure reducer.
7.2 Determining the P0minimum operating pressure for the
controller
The "P0" minimum working pressure for the device is used in system circuits with
a diaphragm expansion vessel.
Calculate the "P0" minimum working pressure for the device:
•The device is installed at the same level (hst = 0) as the diaphragm
expansion vessel:
P0= p0
•The device is installed at a lower level than the diaphragm expansion
vessel:
P0= p0 + hst / 10
•The device is installed at a higher level than the diaphragm expansion
vessel:
P0= p0 - hst / 10
P0Minimum working pressure in bar
p0 Initial pressure, diaphragm expansion vessel, in bar
hst Static elevation in m

Note!
Calculate the filling pressure for the make-up with mains water into the
system circuit as follows:
Filling pressure ≥ P0+ 0.3 bar

Note!
During planning, take into account that the working range of the
device must be between the "PA" initial pressure and the "PE" final
pressure in the pressurisation working range.

Operation
Fillcontrol Plus Compact —16.12.2020 - Rev. C
English —7
7.2.1 Entering the minimum operating pressure in the controller
Enter the value for "P0" minimum operating pressure into the controller.
1
Display
4
Arrow keys
2
"Auto" LED
5
Mode key
3
Status LEDs (I-IV)
1. Remove the black plastic cover of the device.
–Press the catches on both sides of the plastic cover and pull the cover
upward.
2. Insert the plug into the jack socket.
3. Fit the plastic cover.
–The catches on both sides of the plastic cover must latch.
4. Plug in the power supply.
–After approximately. 4 seconds, the system pressure is shown on the
display.
–The "Auto" LED (2) flashes green as a visual signal.
5. Press the Mode key (5) for 4 seconds.
–The "I" LED (3) flashes in 0.5 second rhythm as a visual signal.
–The factory-set default value for the "P0" minimum operating
pressure is displayed.
6. Press the arrow keys (4) to set the required "P0" minimum operating
pressure.
7. Then press again the Mode key (5) to confirm your input of the "P0"
minimum operating pressure.
The "P0" minimum pressure is entered.

Note!
If necessary, press the Mode key (5) to activate the automatic make-up
for 3 seconds.
•Upon activation, the "Auto" LED will illuminate in continuous
green.
7.2.2 Adjust the pressure reducer
The pressure reducer is factory-set to a default value of 3.0 bar.
You must use the pressure reducer to set the setting pressure for the device.
–Minimum setting pressure: Minimum operating pressure p0+ 0.5 bar
–Maximum setting pressure: Actuating pressure of the safety relief valve
from the facility system psv –0.5 bar.
Set the pressure reducer as follows:
1. Remove the insulation of the device.
2. Ensure that the inlet pressure is higher by at least 1.3 bar than the desired
"p0" minimum operating pressure.
3. Unlock the pressure setting knob by pulling it downward.
4. Set the required pressure.
–You increase the outlet pressure by turning the pressure setting knob
clockwise. Turing the knob counter-clockwise reduces the pressure
setting.
5. Install an inspection pressure gauge.
6. Directly read the selected setting at the inspection pressure gauge, see
chapter 4.2 "Overview" on page 4 .
7. After you have set the required pressure, push the pressure setting knob to
re-lock it.
8. Remove the inspection pressure gauge.
The setting process is completed.
7.2.3 Filling the system with water
Fill the system circuit with fresh mains water.
Proceed as follows:
1. At the controller operator panel, press and hold the Down key and, at the
same time, press the Up key three times within two seconds.
–The "III" LED (filling time) illuminates and the filling process is
started.
2. Press the "Mode" key twice and the filling of the system circuit is stopped.
The "Auto" LED illuminates green and the filling process of the facility system is
completed.
The set filling pressure is maintained during filling of the system circuit (run time
and cycle monitoring is switched off during this time).

Note!
You can start filling the system only when the set pressure is lower than
P0!

Note!
The filling of the system circuit is automatically ended after two hours.

Note!
The system circuit returns a fault message if the filling time of two hours
is exceeded.

Note!
For the fault message, see chapter 8.3 "Fault messages" on page 8 .
7.2.4 Cleaning the dirt trap
Use fresh water to clean the dirt trap after you have filled the facility system, see
chapter 9 "Maintenance" on page 8 .
8Operation
8.1 Operating modes
8.1.1 Automatic mode
In Automatic mode, the controller monitors the make-up process.
•"Auto" LED (2) illuminates green. The display (1) displays the actual
pressure.
•If the pressure drops below the target value, the system adds fresh water
from the drinking water system.
•The make-up process is shut down when the second target value is
exceeded.
•During the make-up, the "Auto" LED (2) illuminates green and the "IV" LED
(3) flashes red as a visual signal.

Note!
The device monitors the run time of the make-up and the make-up
cycles. If the value is exceeded, the device locks the make-up and
activates a corresponding fault message.
8.1.2 Emergency locking function
The emergency locking function is triggered in the event of a power failure. The
device is shut down.
•The motor ball valve is closed via the integrated battery.
•After the locking process is completed, the electronic system is no longer
supplied by the battery.
–No further actions can be executed.

Maintenance
8 —English
Fillcontrol Plus Compact —16.12.2020 - Rev. C
8.2 Factory settings in the Service menu
Display 1 LED "II"
Make-up cycles
3 cycles
Display 2 LED "III"
Filling time (initial
filling)
2 hours
Display 3 LED "IV"
Max. make-up time
10 min
Display 4
Acoustic signal
ON
Display 5
Closing point of the
hysteresis
0.3 bar
Display 6
Opening point of the
hysteresis
0.1 bar
8.3 Fault messages
ER Code
Fault type
Fault cause
Troubleshooting
E1 "Auto" flashes red
•Make-up time exceeded
•Make-up cycles exceeded
Make-up runs for more than 10
minutes
•Search and repair the leak in the network
•Check the settings of the pressure reducers
•Acknowledge the fault (Press "Mode" for 3 seconds)
•If a water treatment system is used, you must install
an external "reflex FE" pressure sensor
The maximally 2 NSP cycles
within one hour have been
exceeded.
•Search and repair the leak in the network
•Check the settings of the pressure reducers
E2 "Auto" flashes red
•System filling run time exceeded
The system has been filled for
more than 2 hours.
•Check the settings of the pressure reducers
•Search and repair the leak in the network
•Acknowledge the fault (Press "Mode" for 3 seconds)
E3 "Auto" flashes red
•No correct pressure signal
•The motor does not reach the Zero
position
•Internal system fault (ROM)
•Internal system fault (EE)
•Reflex Customer Service
E4 "Auto" flashes red
•Battery empty
The battery is discharged.
•Replace the battery
•Acknowledge the fault (Press "Mode" for 3 seconds)
Example for a fault message: Exceeding the make-up time
During the make-up with water from the drinking water system, the set system
filling pressure has not been reached before expiry of the make-up time.
•The "Auto" LED flashes red as a visual signal.
•The ER code "E1" is output to the control.
–The system emits an acoustic warning.
Proceed as follows:
1. Look for the fault.
2. Rectify the fault.
3. Press the Mode key for at least 3 seconds.
–The fault message is acknowledged.
9Maintenance
CAUTION
Risk of burns
Escaping hot medium can cause burns.
•Maintain a sufficient distance from the escaping medium.
•Wear suitable personal protective equipment (safety gloves and
goggles).
DANGER
Risk of serious injury or death due to electric shock.
If live parts are touched, there is risk of life-threatening injuries.
•Ensure that the system is voltage-free before installing the device.
•Ensure that the system is secured and cannot be reactivated by other
persons.
•Ensure that installation work for the electric connection of the device is
carried out by an electrician, and in compliance with electrical
engineering regulations.
CAUTION
Risk of injury due to pressurised liquid
If installation, removal or maintenance work is not carried out correctly, there
is a risk of burns and other injuries at the connection points, if pressurised
hot water or hot steam suddenly escapes.
•Ensure proper installation, removal or maintenance work.
•Ensure that the system is de-pressurised before performing installation,
removal or maintenance work at the connection points.
The device is to be maintained annually.
•The maintenance intervals depend on the local operational conditions.

Note!
Arrange for maintenance tasks must be carried out only by specialist
personnel or Reflex Customer Service.
Use the connections provided for ball valves and a suitable pressure gauge to
perform a function test of the device. Check the proper functioning of the device
after the first year of operation.

Disassembly
Fillcontrol Plus Compact —16.12.2020 - Rev. C
English —9
Cleaning the system isolator with integrated dirt trap
Clean the "BA" system isolator. The system isolator must be cleaned regularly.
Proceed as follows:
1. Use the shut-off devices up- and downstream of the device to lock the
system and drinking water lines.
2. Use the maintenance wrench (opening 27) to slowly unscrew the system
isolator lock.
3. Remove the dirt trap.
–Support body with strainer.
4. Remove the BA cartridge.
–The BA cartridge projects due to the spring load tension in the
system isolator.
5. Clean all components with clear running water.
–Strainer
–Support body
–BA cartridge
6. Check the return-flow preventer in the system isolator for proper
functioning.
7. Check the gaskets for integrity and cleanliness and replace, if necessary.
8. Insert the cleaned BA cartridge in the system isolator.
9. Insert the cleaned dirt trap in the system isolator.
10. Tighten the system isolator lock.
11. Slowly open the shut-off devices up- and downstream of the device.
The cleaning process is completed.
Checking the pressure reducer
Check the proper functioning of the pressure reducer.
•Inspect the device at regular intervals and in any event at least once per
year.
Checking the maintenance battery
Check the maintenance battery.
•Inspect the battery at regular intervals and in any event at least once per
year.
•Replace the battery (standard 9V PP3 battery) if it is discharged.
10 Disassembly
DANGER
Risk of serious injury or death due to electric shock.
If live parts are touched, there is risk of life-threatening injuries.
•Ensure that the system is voltage-free before installing the device.
•Ensure that the system is secured and cannot be reactivated by other
persons.
•Ensure that installation work for the electric connection of the device is
carried out by an electrician, and in compliance with electrical
engineering regulations.
DANGER
Risk of serious injury or death due to electric shock
Some parts of the device's circuit board may still carry 230 V voltage even
with the device physically isolated from the power supply.
•Before you remove the covers, completely isolate the device controller
from the power supply.
•Verify that the main circuit board is voltage-free.
CAUTION
Risk of burns
Escaping hot medium can cause burns.
•Maintain a sufficient distance from the escaping medium.
•Wear suitable personal protective equipment (safety gloves and
goggles).
CAUTION
Risk of burns on hot surfaces
Hot surfaces in heating systems can cause burns to the skin.
•Wait until hot surfaces have cooled down or wear protective safety
gloves.
•The operating authority is required to place appropriate warning signs
in the vicinity of the device.
CAUTION
Risk of injury due to pressurised liquid
If installation or maintenance work is not carried out correctly, there is a risk
of burns and other injuries at the connection points, if pressurised hot water
or steam suddenly escapes.
•Ensure proper disassembly.
•Ensure that the system is de-pressurised before performing the
disassembly.
Proceed as follows:
1. Prior to dismantling, block off all "water"-side connections to the device.
2. Disconnect the system from the power supply and secure it against
unintended reactivation.
3. Disconnect the power cable of the device from the power supply.
4. Disconnect and remove all cables from the terminals of the device
controller.
5. Undo all hose and pipe connections between the device and the system
and remove them completely.
6. Drain all water from the device.
7. If necessary, physically remove the device from the system.
The device is removed.
11 Annex
11.1 Reflex Customer Service
Central customer service
Central telephone number: [phone] - 0
Customer Service extension: [phone] - 9505
Fax: [phone] - 9523
E-mail: [email protected]
Technical Hotline
For questions about our products
Telephone number: [phone]
Monday to Friday 8:00 to 16:30
11.2 Conformity and standards
Device conformity declarations are available on the Reflex homepage.
www.reflex-winkelmann.com/konformitaetserklaerungen
Alternatively, scan the QR code:
11.3 Guarantee
The respective statutory guarantee regulations apply.

Annex
10 —English
Fillcontrol Plus Compact —16.12.2020 - Rev. C
EN
Installation and commissioning certificate - This device has been
installed and commissioned in accordance with the instructions
provided in the operating manual. The settings in the controller match
the local conditions.
Typ / Type:
P0
PSV
Fabr. Nr. / Serial-No.
,
,

SI0517enC / 01-21
Reflex Winkelmann GmbH
Gersteinstraße 19
59227 Ahlen, Germany
[phone]
[phone]
www.reflex-winkelmann.com