Reichhardt ULTRA GUIDANCE PSR ISO User manual

www.reichhardt.com
Operator’s Manual
ULTRA GUIDANCE PSR ISO
Automated Steering System
for tractors and self propelled machinery
in Agriculture and Forestry
Item # 560 144
Version ISO US.12.11.07-001
From SW version PSR_02_145
November 2012
American Version
Printed in Germany

Imprint
All rights reserved
© Copyright by
Reichhardt GmbH Steuerungstechnik
Hofgut Ringelshausen
35410 Hungen / Germany
Phone [phone] - 9645 - 0
Fax [phone] - 4365
Web www.reichhardt.com
E-mail [e-mail]
No part of this book may be reprinted, copied or reproduced in any form or by any means without express
permission of Reichhardt GmbH.
Any type of reproduction, distribution or storage on data carriers in any form and of any kind not authorized by
Reichhardt GmbH represents a violation of national and international copyright laws and will be prosecuted.
Some illustrations may vary slightly from the actual product received. This has no impact on operation or function.
All information, illustrations and technical data in this publication represent the latest available at the time of
print. Design changes may take made at any time and without notice.
Responsible party for publication: Reichhardt GmbH Steuerungstechnik

OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO PAGE 3
TABLE OF CONTENTS
Table of Contents
Remarks .............................................................................................................................7
1. Safety....................................................................................................................9
1.1. Intended use ............................................................................................................. 9
1.2. General advice .......................................................................................................... 9
1.2.1. Responsibilities of the owner................................................................................... 9
1.3. Safety symbols and advice..................................................................................... 10
1.4. Safety decals on the system ..................................................................................10
1.5. Directional information in this manual..................................................................11
1.6. Demands on operating and service personnel.....................................................11
1.7. Safety regulations ...................................................................................................11
1.8. Danger zone ............................................................................................................12
1.9. Preparations for emergencies ...............................................................................12
2. System Description..............................................................................................13
2.1. Various Modes of Operation...................................................................................13
2.2. Base Module ........................................................................................................... 14
2.2.1. PSR vBasic .............................................................................................................. 14
2.2.2. PSR iBasic ............................................................................................................... 14
2.3. Sensor Options........................................................................................................15
2.3.1. PSR SKY...................................................................................................................15
2.3.2. PSR SONIC...............................................................................................................15
2.3.3. PSR TAC ...................................................................................................................15
3. Installation of system components.......................................................................17
3.1. Installation of ISOBUS-Terminal ............................................................................. 17
3.2. Installation of PSR iBox ..........................................................................................18
3.3. Installation of steering motors ...............................................................................19
3.3.1. Installation of RDU..................................................................................................19
3.3.2. Use of other steering motors..................................................................................20
3.4. Installation of Ultra Sound Sensors.......................................................................20
3.5. Installation of the TAC-Sensor................................................................................ 21
3.6. Installation GPS-Systems RGS-Smart/RGS-RTK...................................................22
3.7. Removal of individual components .......................................................................22

PAGE 4 OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO
TABLE OF CONTENTS
4. Operation ............................................................................................................23
4.1. Operating interface ISOBUS terminal....................................................................23
4.1.1. Function of the buttons ..........................................................................................23
4.1.2. Function keys ..........................................................................................................23
4.2. On and off switch of ULTRA GUIDANCE PSR ISO ..................................................25
4.3. Activation and Deactivation of ULTRA GUIDANCE PSR ISO..................................25
4.4. Main screen.............................................................................................................26
4.5. Select drive mode ...................................................................................................26
4.5.1. Automatic Drive modes .......................................................................................... 27
4.5.2. Drive mode manual ................................................................................................28
4.6. Reaction setting ......................................................................................................29
4.7. Spacing setting .......................................................................................................30
4.8. Menu structure ....................................................................................................... 31
4.9. Main Menu ..............................................................................................................32
4.9.1. ISOBUS terminal settings .......................................................................................33
4.9.2. Computer Setting....................................................................................................35
4.9.3. Set measurements .................................................................................................36
4.9.4. Setting the GPS receiver......................................................................................... 37
4.9.5. Teach-In Menu.........................................................................................................43
4.9.6. Diagnostic................................................................................................................ 51
4.9.7. System Information.................................................................................................54
4.9.8. Service menu ..........................................................................................................55
4.9.9. Calculator ................................................................................................................56
4.10. Setting parameters – Adjusting values ................................................................ 57
4.10.1. Acceptance of values..............................................................................................58
4.11. Numerical entry.......................................................................................................59
4.12. Saving changes.......................................................................................................59

OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO PAGE 5
TABLE OF CONTENTS
5. PSR SKY ..............................................................................................................61
5.1. GPS mode overview ................................................................................................ 61
5.2. Menu structure PSR SKY........................................................................................63
5.2.1. Main screen PSR SKY.............................................................................................64
5.2.2. Main menu PSR-SKY ..............................................................................................66
5.3. A-B line.....................................................................................................................66
5.3.1. Setting a straight A–B line......................................................................................67
5.3.2. Asynchronous tracks...............................................................................................69
5.4. Drive mode Circles..................................................................................................72
5.4.1. Setting circles..........................................................................................................72
5.5. Multi-line Mode ....................................................................................................... 74
5.6. Working with a stored mode ..................................................................................80
5.7. Set working width....................................................................................................81
5.8. Implement offset setting ........................................................................................82
5.9. Nudging setting.......................................................................................................83
5.10. Working with GPS....................................................................................................84
5.10.1. Calibrating a Reference Line..................................................................................84
5.10.2. Working with Multi-Line ..........................................................................................85
5.11. PSR SKY Quick Start...............................................................................................86
6. PSR SONIC ..........................................................................................................89
6.1. Overview Drive mode PSR SONIC ..........................................................................89
6.2. Menu structure PSR SONIC....................................................................................90
6.3. Adjusting Sensors ...................................................................................................90
6.4. Main Menu PSR SONIC...........................................................................................92
6.4.1. Sample Spacing SONIC ..........................................................................................92
6.4.2. Joint use of PSR SONIC – PSR SKY .......................................................................93
6.5. Set working width....................................................................................................94
6.6. PSR SONIC drive modes.........................................................................................95
6.6.1. Track Cross ..............................................................................................................95
6.6.2. Track Outside ..........................................................................................................96
6.6.3. Swath Middle/Swath - zig zag................................................................................96
6.6.4. Crop Edge ................................................................................................................ 97
6.6.5. Crop Edge cross wise..............................................................................................98
6.6.6. Crop Edge with correction ......................................................................................99
6.7. PSR Sonic Quick Start ..........................................................................................100

PAGE 6 OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO
TABLE OF CONTENTS
7. PSR TAC.............................................................................................................101
7.1. Overview Drive mode PSR TAC.............................................................................101
7.2. Menu structure PSR TAC ......................................................................................102
7.3. Main screen PSR TAC............................................................................................102
7.4. Main menu PSR TAC .............................................................................................103
7.4.1. TAC sensor calibration ..........................................................................................103
7.4.2. Select two TAC sensors.........................................................................................104
7.4.3. Joint use of PSR TAC – PSR SKY..........................................................................105
7.5. Set working width..................................................................................................106
7.6. PSR TAC Quick Start..............................................................................................107
8. Coupling of drive modes.....................................................................................109
9. Work and Storage Conditions.............................................................................113
10. Troubleshooting.................................................................................................115
11. Trade Terms and Abbreviations...........................................................................127

OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO PAGE 7
Remarks
Thank you for choosing ULTRA GUIDANCE PSR ISO. Please take the time to thoroughly read through this User
Manual. It is meant for You the User. It contains all needed information for safe operation and handling of this
system. The instructions are based on current regulations for worker safety and health protection, at the time
of printing this manual. If you have questions about this steering system that aren’t covered in this manual,
please consult your nearest dealer or address questions directly to the manufacturer.
Reichhardt GmbH Steuerungstechnik
Hofgut Ringelshausen
35410 Hungen / Germany
Phone [phone] - 9645 - 0
Fax [phone] - 4365
Web www.reichhardt.com
E-mail [e-mail]
To understand the Operator’s Manual
While reading this manual, please consider the following:
Illustrations may vary from the actual components used. This may be due to different operation modes, or
software versions. When ISOBUS terminals are used, hardware pictures may vary due to various placement
options, and have no impact on functioning the system.
Always use original parts
Reichhardt original spare parts are designed for this steering system. They live up to highest standards of safety
and reliability. Components or parts that are not provided by Reichhardt should not be used for this system
because they might jeopardize the safety and function of the system. Therefore, we can not be responsible
for any redesign or adaptations. Any obstinate changes on the steering system voids company warranty. In
addition, conformity declaration (CE Symbol) or local authority regulations could be voided. This also applies
to the removal of factory applied seals.
REMARKS

OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO PAGE 9
CHAPTER SAFETY
1. Safety
1.1. Intended use
This automatic steering system is designed to be controlled by persons working in agriculture or forestry
including special cultures like vineyards, fruit trees, or vegetables. Any usage beyond recommendations is
therefore prohibited. ULTRA GUIDANCE PSR ISO is not suitable for applications on narrow dikes or steep
hillsides, when danger of vehicle roll-over exists. It should not be exposed to areas that are in danger of
explosions. Never expose the unit or individual components to chemicals such as: acids, lye, oils, lubricants
or other aggressive petro-chemical materials. The manufacturer is not responsible for any damages relating to
non-purpose oriented usage. The risk is the sole responsibility of the user. These purpose oriented conditions
also apply to recommended operator regulations as well as service and maintenance directions.
1.2. General advice
Please read this manual thoroughly. This steering system is fabricated under respected technical regulations and
expertly installed. In this manual you receive all the information required for proper operation and maintenance
of the system. Please observe all reference points and directions exactly. Failure to do so could lead to personal
injury or equipment damage. This manual and safety decals may also be available in other languages. Check
with your dealer or our internet website.
This manual is considered a permanent part of the steering system and shall remain with the steering system in
the event that it is sold to other parties.
Measurements in this manual are given in US Standard. Make sure to use correct tools.
If original brackets or parts are not used, it could potentially lead to injury or material damage caused by
malfunction of the steering system. Therefore, always use approved brackets and spare parts.
1.2.1. Responsibilities of the owner
Only persons who have read and understood the complete manual should work with this system.
Only persons which are comfortable with installation, service and repair of the steering system,and also aware
of possible dangers in conjunction with the job, should use the system.
Regional regulations for health protection and accident prevention must be obeyed at all times and while
working with the system. Never use the system on public roads or highways.
Any changes to the steering system which are not authorized by the manufacturer, void any liability of the
manufacturer in the event of a malfunction.

PAGE 10 OPERATOR’S MANUAL ULTRA GUIDANCE PSR ISO
CHAPTER SAFETY
If you do not understand any part of this manual and need assistance please contact your dealer.
1.3. Safety symbols and advice
In this manual, the following safety symbols and caution signs are used. You are being warned about possible
personal or material hazards. There are also tips to reduce stress.
Danger! This symbol warns of imminent threat of danger which could lead to serious bodily harm or
death. This danger can appear when operator manuals and instructions are not being followed.
Warning! This symbol warns of a dangerous situation that could lead to serious bodily harm or
death. This danger can appear when operator manuals and instructions are not being followed.
Attention! This symbol warns of potentially dangerous situations which could lead to bodily harm,
damage to the machine or other major material damages. Disregard of these safety instructions
can lead to loss of the warranty. This danger can appear when operator manuals and instructions
are not being followed.
Advice! This symbol warns of material damage or directs your attention to tips and advice which
may lighten your work load. Heeding this advice leads to more comfortable work and longer life
expectancy of this equipment.
1.4. Safety decals on the system
All potentially dangerous spots on the system are also identied with warning decals (pictogram). These
pictograms advise of potential dangers. They are part of the contents of this manual. Keep safety signs in
good, clean, and readable condition. Be sure new components or parts include the current safety signs. The
meaning of various pictograms is explained in the following text.
If needed, new decals can be ordered through a local dealer.
Attention! Read and observe the manual and safety instructions prior to operation.
Warning ! On all public roads and highways the automatic steering ULTRA GUIDANCE
PSR ISO must be deactivated.
Warning !
The automatic steer system must
be switched off when driving on
streets and public roads.