Generac Power Systems Powerwagon User manual

Owner’s Manual
Powerwagon
SAVE THIS MANUAL FOR FUTURE REFERENCE
Register your Generac product at:
WWW.GENERAC.COM
1-888-GENERAC
(888-436-3722)
MODEL NUMBER: _________________________
SERIAL NUMBER: _________________________
DATE PURCHASED:________________________
Original Language

ii Owner’s Manual for Powerwagon
(000393a)
WARNING
CANCER AND REPRODUCTIVE HARM
www.P65Warnings.ca.gov.

Owner’s Manual for Powerwagon iii
Table of Contents
Section 1: Safety Rules & General Informa-
tion
Introduction ..................................................................1
Read This Manual Thoroughly ....................................1
Safety Rules .................................................................1
How to Obtain Service .................................................1
General Hazards ...........................................................2
Exhaust and Fuel Hazards ..........................................3
Fire Hazards .................................................................4
Explosion Hazards .......................................................4
Safety and Operating Decals ......................................5
Section 2: General Information and Setup
Specifications ...............................................................7
Controls and Features .................................................8
Know Your Powerwagon .............................................9
Emissions .....................................................................9
Assembly ......................................................................9
Included Parts .............................................................9
Handlebar Installation ..................................................9
Bed Assembly and Installation ...................................9
Tailgate Installation ...................................................10
Installing Hour Meter .................................................10
Engine Fluid Requirements ......................................11
Adding Engine Oil ......................................................11
Adding Fuel ................................................................12
Connecting Battery Cables .......................................12
Checking Tire Pressure .............................................12
High Altitude Replacement Kit ..................................13
Section 3: Operation
Operation and Use Questions ..................................15
Before Starting Engine ..............................................15
Electric Starting .........................................................15
Manual Recoil Starting ..............................................15
Stopping .....................................................................16
Operating ....................................................................16
Loading .......................................................................16
Slopes and Uneven Terrain .......................................17
Unloading Bed ............................................................17
Operating Tips ...........................................................17
Section 4: Maintenance and Troubleshoot-
ing
Maintenance ...............................................................19
Maintenance Schedule ..............................................19
Lubrication .................................................................21
Caster Wheel Lubrication ..........................................21
Cable Lubrication ......................................................21
Changing Engine Oil .................................................21
Inspecting Air Filter ....................................................22
Inspecting Spark Plug ...............................................22
Removing and Replacing Front Tires ......................22
Removing and Replacing Belt ..................................23
Checking and Adjusting Brakes ...............................23
Checking Brakes .......................................................23
Brake Arm Adjustment ..............................................24
Brake Cable Adjustment ............................................24
Parking Brake Adjustment .........................................24
Changing Parking Brake Pads ..................................24
Adjusting Traction Drive Cable ................................25
Adjusting Shift Cables ...............................................25
Battery Care ................................................................25
Charging Battery .......................................................26
Connecting Battery to Trickle Charger ......................26
End of Season and Storage ......................................26
Troubleshooting .........................................................27

iv Owner’s Manual for Powerwagon
This page intentionally left blank.

Safety Rules & General Information
Owner’s Manual for Powerwagon 1
Section 1: Safety Rules & General Information
Introduction
Thank you for purchasing this Generac Pro Powerwagon.
This unit has been designed to provide high perfor-
mance, efficient operation, and years of quality use when
maintained properly.
The Generac Pro Powerwagon is designed and built for
consistent, reliable use for small digging projects. It is
built to withstand frequent handling under these condi-
tions.
The information in this manual is accurate based on
products produced at the time of publication. The manu-
facturer reserves the right to make technical updates,
corrections, and product revisions at any time without
notice.
Read This Manual Thoroughly
If any section of this manual is not understood, contact
the nearest Independent Authorized Service Dealer
(IASD) for starting, operating, and servicing procedures.
SAVE THESE INSTRUCTIONS: The manufacturer sug-
gests that this manual and the rules for safe operation be
copied and posted near the unit installation site. Safety
should be stressed to all operators and potential opera-
tors of this equipment.
Safety Rules
The manufacturer cannot anticipate every possible cir-
cumstance that might involve a hazard. The alerts in this
manual, and on tags and decals affixed to the unit, are
not all inclusive. If using a procedure, work method, or
operating technique that the manufacturer does not spe-
cifically recommend, verify that it is safe for others and
does not render the equipment unsafe.
Throughout this publication, and on tags and decals
affixed to the unit, DANGER, WARNING, CAUTION, and
NOTE blocks are used to alert personnel to special
instructions about a particular operation that may be
hazardous if performed incorrectly or carelessly. Observe
them carefully. Alert definitions are as follows:
NOTE: Notes contain additional information important to
a procedure and will be found within the regular text of
this manual.
These safety alerts cannot eliminate the hazards that
they indicate. Common sense and strict compliance with
the special instructions while performing the action or
service are essential to preventing accidents.
How to Obtain Service
When the unit requires servicing or repairs, contact
Generac Customer Service at 1-888-GENERAC (1-888-
436-3722) or visit www.generac.com for assistance.
When contacting an IASD about parts and service,
always supply the complete model and serial number of
the unit as given on its data decal located on the unit.
Record the model and serial numbers in the spaces
provided on the inside front cover of this manual.
(000100a)
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
(000001)
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(000002)
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(000003)
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

Safety Rules & General Information
2Owner’s Manual for Powerwagon
General Hazards
(000130)
WARNING
Accidental Start-up. Disconnect the negative battery
cable, then the positive battery cable when working
on unit. Failure to do so could result in death
or serious injury.
WARNING
Personal injury. Keep people and pets away from work
area. Failure to do so could result in death or serious
injury.
(000420)
WARNING
Personal injury. Only allow qualified persons to operate
unit. Operation by unqualified persons could result in
death, serious injury, property or equiment damage.
(000421)
(000377)
WARNING
Vision loss. Eye protection is required when
servicing unit. Failure to do so could result in
vision loss or serious injury.
WARNING
Personal injury and equipment damage. Do not
tamper with engine governed speed. Operating
engine too fast or slow increases the risk of injury
or permanent engine damage. (000254)
(000115)
WARNING
Moving Parts. Do not wear jewelry when
starting or operating this product. Wearing
jewelry while starting or operating this product
could result in death or serious injury.
(000111)
WARNING
Moving Parts. Keep clothing, hair, and
appendages away from moving parts. Failure
to do so could result in death or serious injury.
(000108)
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
(000110)
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could
result in death or serious injury.
WARNING
Risk of injury. Do not operate or service this machine
if not fully alert. Fatigue can impair the ability to service
this equipment and could result in death or serious
injury. (000215)
WARNING
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.
(000228)
(000107)
WARNING
Hearing Loss. Hearing protection is
recommended when using this machine.
Failure to wear hearing protection could
result in permanant hearing loss.
WARNING
(000460)
Personal injury. Use caution when operating unit over
uneven terrain or slopes. Failure to do so could result
in death, serious injury, equipment or property
damage.
WARNING
(000495)
Tipping hazard. Do not overload unit. Do not transport
top-heavy loads. Load only to rated weight. Distribute load
evenly and secure properly. Improper loading could cause
death, serious injury, or equipment damage.
WARNING
(000496)
Equipment damage. Do not use as a tow or drag
vehicle. Towing or dragging items behind the unit
could cause serious injury, property or equipment
damage.
WARNING
(000403)
Personal injury. Never remove, alter, or tamper with safety
devices. Do not operate unit without safety equipment in
place. Doing so could result in death, serious injury, property
damage, or equipment damage.

Safety Rules & General Information
Owner’s Manual for Powerwagon 3
Exhaust and Fuel Hazards
WARNING
(000409)
Personal injury. Do not ride or allow riders on the unit.
Riding on and allowing riders could result in death,
serious injury, or equipment damage.
WARNING
Crushing hazard. Verify parking brake is properly
secured and unit is on level ground. An unsecured
unit could suddenly roll or move, and could result in
death, serious injury, or equipment damage. (000352)
CAUTION
(000419)
Personal injury. Wear appropriate personal protective
equipment at all times while operating and servicing
unit. Failure to do so could result in personal injury.
DANGER
Asphyxiation. Do not operate unit without
a properly functioning exhaust system.
Doing so will result in death or serious injury.
(000340)
Asphyxiation. Running engines produce
carbon monoxide, a colorless, odorless,
poisonous gas. Carbon monoxide, if not
avoided, will result in death or serious injury.
(000103)
DANGER
(000143)
DANGER
Explosion and Fire. Fuel and vapors are extremely
flammable and explosive. Store fuel in a well
ventilated area. Keep fire and spark away. Failure
to do so will result in death or serious injury.
(000105)
DANGER
Explosion and Fire. Fuel and vapors are
extremely flammable and explosive. Add fuel
in a well ventilated area. Keep fire and spark
away. Failure to do so will result in death
or serious injury.
(000166b)
DANGER
Explosion and Fire. Do not overfill fuel tank. Fill to
1/2 inch from top of tank to allow for fuel expansion.
Overfilling may cause fuel to spill onto engine causing
fire or explosion, which will result in death or
serious injury.
(000174)
DANGER
Risk of fire. Allow fuel spills to completely dry
before starting engine. Failure to do so will
result in death or serious injury.
WARNING
Fire risk. Fuel and vapors are extremely
flammable. Do not operate indoors. Doing so
could result in death, serious injury, or
property or equipment damage. (000281)
WARNING
Explosion and fire risk. Do not smoke near unit.
Keep fire and spark away. Failure to do so could
result in death, serious injury, or property or
equipment damage. (000282)
WARNING
Explosion and Fire. Do not smoke while
refueling unit. Failure to do so could result in
death, serious injury, or property or equipment
damage. (000284a)

Safety Rules & General Information
4Owner’s Manual for Powerwagon
Fire Hazards
Explosion Hazards
(000109)
WARNING
Risk of Fire. Verify machine has properly
cooled before installing cover and storing
machine. Hot surfaces could result in fire.
Risk of fire. Never operate engine without
the air cleaner installed. Operating engine
without the air cleaner could result in death
or serious injury.
WARNING
(000249)
(000147)
WARNING
Risk of Fire. Unit must be positioned in a
manner that prevents combustible material
accumulation underneath. Failure to do so
could result in death or serious injury.
(000192)
DANGER
Explosion and fire. Fuel and vapors are extremely
flammable and explosive. No leakage of fuel is
permitted. Keep fire and spark away. Failure to do
so will result in death or serious injury.
(000110)
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could
result in death or serious injury.

Safety Rules & General Information
Owner’s Manual for Powerwagon 5
Safety and Operating Decals
See Figure 1-1. This unit features numerous safety and
operating decals. These decals provide important
operating instructions and warn of dangers and hazards.
The following diagrams illustrate decal locations and
descriptions. Replace any missing or hard-to-read decals
and use care when washing or cleaning the unit. Decal
part numbers can be found in the unit parts manual at
www.generac.com.
Figure 1-1. Safety and Operating Decal Locations
Item # Label Description Item # Label Description
1 Operating instructions 5 Warning. Hot exhaust can burn you.
2 Dump bed operation 6 Warning. Read user’s manual before operation
3 Speed and gear selection 7 Maintain air cleaner
4 Warning! Read and understand the operator’s
manual
8 Traction drive lever
007510
1
2
34
5
6
7
8

Safety Rules & General Information
6Owner’s Manual for Powerwagon
This page intentionally left blank.

Owner’s Manual for Powerwagon 7
General Information and Setup
Section 2: General Information and Setup
Specifications
ENGINE Generac G-Force
BATTERY 12V, 9 Ah
BED
Capacity – ft3(m3)8 (0.23)
Capacity – lbs (kg) 800 (362.9)
Bed height – in (cm) 20 (50.8)
Construction Cellular core high strength molded polyethylene
Dump angle 60°
Latch mechanism N/A (Actuator latches the bed)
TRANSMISSION
Speed – mph (km/h)
Forward 3: 3.7 (5.9)
Forward 2: 2.4 (3.9)
Forward 1: 1.3 (2.1)
Reverse: 1.4 (2.3)
Brake Transaxle disc brake
FRAME
Frame type Tubular steel - 1.5 in (38.1 mm) diameter x 12 Ga thick
Skid plate 9 Ga thick
Handlebar height – in (cm) 37 (94)
ACTUATOR
Included Yes
Full load speed – in/S (mm/S) 0.47 (12)
Full load seconds/lift 17
No load speed – in/S (mm/S) 0.79 (20)
No load seconds/lift 10
Stroke – in (mm) 7.87 (200)
Duty cycle 10% (Approximately 1 full capacity load every 4.5 minutes)
Enclosure rating IP65
WHEELS (Size & Type)
Front 16 in (40.6 cm) diameter, 4 in (10.2 cm) width, Snowhog tread
Rear 11 in (28 cm) diameter, 4 in (10.2) width, Rib
DIMENSIONS
Overall – in (cm) 63.25 x 34.5 x 41 (161 x 87.6 x 104)
Weight – lbs (kg) 240 (108.9)
Ground clearance – in (mm) 2 (50.8)

8Owner’s Manual for Powerwagon
General Information and Setup
Controls and Features
Figure 2-1. Component Locations
A Shift lever L Caster wheels
B Throttle control M Manual recoil starter handle
C Maintenance meter location N Battery
D Electric dump switch O Traction drive lever
E Key switch P Operator presence lever
F Bed assembly Q Brake lever
G Sidewall and tailgate R Brake lock
H All-terrain tires S Fuel cap
I Brake pad assembly T Transaxle
J Actuator U Dump arm
K Oil fill
006218
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
PQR
SU
T

Owner’s Manual for Powerwagon 9
General Information and Setup
Know Your Powerwagon
See Figure 2-1. Be familiar with the controls and features
of the unit prior to operation. Read this manual thor-
oughly before assembling and operating this unit. Save
this manual for future and immediate reference.
Emissions
The United States Environmental Protection Agency (US
EPA) (and California Air Resources Board (CARB), for
engines/equipment certified to California standards)
requires that this engine/equipment complies with
exhaust and evaporative emissions standards. Locate
the emissions compliance decal on the engine to deter-
mine applicable standards. For emissions warranty infor-
mation, please reference the included emissions
warranty. It is important to follow the maintenance specifi-
cations in the manual to ensure that the engine complies
with the applicable emissions standards for the duration
of the product’s life.
Assembly
See charts below for list of included parts. Verify all parts
are included before assembly.
Included Parts
Figure 2-2. Included Parts
Handlebar Installation
1. See Figure 2-3. Lift handlebar assembly (A) to
operating position and install 3/8 in - 16 x 1-3/4 in
flange bolt and locknut (B) on each side.
Figure 2-3. Handlebar Installation
NOTE: Verify handlebar flange bolts and lock nuts are
installed as shown in Figure 2-3.
2. Tighten lower handlebar bolts.
Bed Assembly and Installation
1. See Figure 2-4. Place bed assembly (A) at front of
unit, tailgate end resting on ground.
Figure 2-4. Bed Assembly
2. Move bed assembly onto dump arms (B) and
rotate bed backwards and onto dump arms.
Item # Description Qty
1 Bracket, actuator, dump arm 1
2Bolt, hex, flange, 1/2 in - 13 x 1-1/2 in, GR5,
ZP 1
(000100a)
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
006153
1
2
3
45
8
6
7
3Bolt, hex, flange, 3/8 in - 16 x 1-3/4 in, GR5,
ZP 2
4 Bolt, hex, flange, 5/16 in - 18 x 3 in, GR8, ZP 1
5Bolt, hex, flange, 5/16 in - 18 x 2-1/2 in, GR8,
ZP 4
6 Nut, nylon lock, flanged, 1/2 in - 13 1
7 Nut, nylon lock, flanged, 3/8 in - 16 2
8 Nut, nylon lock, flanged, 5/16 in - 18 5
006734
A
B
006166
A
B

10 Owner’s Manual for Powerwagon
General Information and Setup
NOTE: See Figure 2-5. The actuator bracket (C) must
be positioned on the right hand side of the frame, with the
mounting hole towards the actuator to complete this pro-
cedure.
Figure 2-5. Actuator Bracket
3. Secure rear of actuator bracket to frame and dump
arm with a 5/16 in - 18 x 3 in flange bolt and lock-
nut.
4. Secure front of actuator bracket with a 5/16 in - 18
x 2-1/2 in flange bolt.
5. Secure the front/right and both left side locations of
bed frame to bed supports with three 5/16 in - 18 x
2-1/2 in flange bolts and locknuts.
6. Remove plastic protectors (if present) from end of
actuator.
7. See Figure 2-6. Secure end of actuator (D) to
actuator bracket with a 1/2 in - 13 x 1-1/2 in flange
bolt and locknut.
Figure 2-6. Actuator Assembly
Tailgate Installation
1. See Figure 2-7. Install tailgate onto front of bed
assembly.
Figure 2-7. Tailgate Installation
NOTE: Verify guide pins are fully into the bed and tabs at
both sides are locked into side walls.
Installing Hour Meter
The hour meter is a reminder system that displays alerts
at regular intervals for oil changes, and displays accumu-
lated running times for long-term servicing needs.
Figure 2-8. Parts Supplied For Hour Meter
006168
C
006169
D
Parts Supplied For Hour Meter
Item # Description Qty
1 Hour meter / 66 in (1.7 m) wire 1
2 Panel plug 1
3 Cable ties 3
006170
(000102)
WARNING
Accidental Start-up. Disconnect spark plug wire when
working on unit. Failure to do so could result in death
or serious injury.
008081
1
2
3

Owner’s Manual for Powerwagon 11
General Information and Setup
1. Remove black factory panel insert from control
panel.
2. Insert panel adapter from kit into open hole in con-
trol panel. Verify flange of adapter is secured com-
pletely.
3. Insert meter into panel adapter until it snaps into
place. Meter flange should be flat against the face
of the adapter.
4. See Figure 2-9. Install sensor wire (A) into sensor
wire connector (B) on the back of the hour meter.
Figure 2-9. Sensor Wire Connection
5. Run the sensor wire from the hour meter to the
handlebar and secure with two cable ties.
6. Route sensor wire toward the spark plug wire fol-
lowing the existing wiring harness. Do not over
tighten cable ties. Trim any excess material from
the cable ties.
7. See Figure 2-10. Wrap sensor wire rightly around
the spark plug wire four or five turns. Secure wire
to itself with a cable tie. Cut and discard unused
wire.
Figure 2-10. Sensor Wire installation
NOTE: Do not place sensor wire on or near a hot sur-
face.
Engine Fluid Requirements
Adding Engine Oil
IMPORTANT NOTE: The unit is shipped without oil in
engine. Traces of oil may be in reservoir from factory
testing. Oil must be added prior to initial operation.
Use only the recommended high detergent engine
oil. Refer to the engine owners manual for informa-
tion.
NOTE: Use only SAE 30 high detergent oil. Refer to
engine owner’s manual for information. Bed must be
lifted up to access oil and fuel reservoirs.
1. Place unit on a firm, level surface, and verify
engine is cooled.
008082
A
B
006968
Engine Oil
Above 40 °F (4 °C): SAE 30
10–90 °F (-12–32 °C): 10W-30
40 °F (4 °C) or below: 5W-30
Fuel Unleaded gasoline. Minimum 85 octane rating.
WARNING
Fire and explosion risk. Keep spark and flame
away from liquid and vapor. Do not smoke while
using. Doing so could result in death, serious
injury, or equipment damage. (000341)
(000210)
WARNING
Skin irritation. Avoid prolonged or repeated contact with
used motor oil. Used motor oil has been shown to cause
skin cancer in laboratory animals. Thoroughly wash
exposed areas with soap and water.
(000135)
CAUTION
Engine damage. Verify proper type and quantity of
engine oil prior to starting engine. Failure to do so
could result in engine damage.

12 Owner’s Manual for Powerwagon
General Information and Setup
2. See Figure 2-11. Remove oil dipstick/fill cap (A).
Figure 2-11. Oil Dipstick and Fuel Fill
3. Add 14 oz (414 mL) of recommended high deter-
gent oil. Wait one minute for oil to settle. See
Engine Fluid Requirements.
4. Install oil dipstick; do not screw in.
5. Remove oil dipstick and check oil level. Clean oil
dipstick after checking.
6. Add a few ounces of oil at a time. Check oil dipstick
frequently to prevent overfill. Do not overfill.
Adding Fuel
NOTE: The unit is shipped without fuel. Fuel must be
added prior to first starting attempt.
1. Place unit on a firm, level surface, and verify
engine is cooled.
2. See Figure 2-11. Remove fuel fill cap (B).
3. Fill tank with fresh, unleaded gas (with a minimum
85 octane rating) to 0.25 in (6.4 mm) from the bot-
tom of the fill neck to allow for fuel expansion.
4. Install fuel fill cap.
Connecting Battery Cables
1. Remove protective caps from battery terminals.
2. See Figure 2-12. Connect red battery cable to red
battery terminal, and connect black battery cable to
black battery terminal.
Figure 2-12. Battery Installation
Checking Tire Pressure
1. See Figure 2-13. Remove valve stem protective
cap (A) and check tire pressure using a tire pres-
sure gauge.
Figure 2-13. Valve Stem Protective Cap
2. Verify tire pressure is in accordance with recom-
mended pressure stamped on side of tire. Add or
remove air as needed.
3. Install valve stem protective cap.
006172
A
B
(000105)
DANGER
Explosion and Fire. Fuel and vapors are
extremely flammable and explosive. Add fuel
in a well ventilated area. Keep fire and spark
away. Failure to do so will result in death
or serious injury.
(000214)
DANGER
Explosion and Fire. Do not fill fuel tank past full line.
Allow for fuel expansion. Overfilling may cause fuel
to spill onto engine causing fire or explosion, which
will result in death or serious injury.
WARNING
Explosion and Fire. Do not smoke while
refueling unit. Failure to do so could result in
death, serious injury, or property or equipment
damage. (000284a)
006173
WARNING
Loss of control. Do not overinflate tires. Overinflation
could cause a blow out, which could result in loss of
control. Loss of control could result in death, serious
injury, property or equipment damage. (000428)
006181
A

Owner’s Manual for Powerwagon 13
General Information and Setup
High Altitude Replacement Kit
The standard carburetor air-fuel mixture is too rich at high
altitudes for this unit. Performance decreases and fuel
consumption increases at high altitudes. A rich mixture
also fouls the spark plug and causes hard starting. Oper-
ation for extended periods of time at an altitude that dif-
fers from what the engine was certified for may increase
emissions.
Install an altitude kit, when required, when operating at
higher altitudes. Follow the guide below to determine
when an altitude kit is required:
Kits can be obtained by contacting Generac Customer
Service at 1-888-436-3722 (1-888-GENERAC), or visit-
ing www.generac.com. Kits must be installed by a quali-
fied individual.
NOTE: If a carburetor is replaced, the correct high alti-
tude kit jet will need to be installed into the replacement
carburetor.
The warranty may be void if necessary installation of a
high altitude kit is not made for high altitude use.
Altitude Range Part Number
0–3,000 ft (0–914 m) Not required
3,000–6,000 ft (914–1,829 m) 10000036867
6,000–8,000 ft (1,829–2,438 m) 10000036834

14 Owner’s Manual for Powerwagon
General Information and Setup
This page intentionally left blank.

Owner’s Manual for Powerwagon 15
Operation
Section 3: Operation
Operation and Use Questions
Call Generac Customer Service at 1-888-GENERAC (1-
888-436-3722) with questions or concerns about unit
operation and maintenance.
Before Starting Engine
IMPORTANT NOTE: Unit is shipped without oil. Add
engine oil before starting. See Adding Engine Oil for
instructions.
1. Check engine oil level.
2. Check fuel level.
3. Check tire pressure.
4. See Figure 3-1. Set parking brake by squeezing
parking brake lever (A) and lifting up parking brake
lock (B), locking lever in place.
Figure 3-1. Brake Lever
NOTE: The unit is equipped with an operator presence
lever (C) for safety. The operator presence lever must be
depressed whenever shift lever is in gear, or engine will
stop. Engine will run without depressing the operator
presence lever if shift lever is in neutral.
Electric Starting
1. See Figure 3-2. Set shift lever (A) to neutral.
Figure 3-2. Control Panel
2. Set throttle lever (B) to fast (rabbit).
3. Turn key switch (C) to start. Release key when
engine starts.
Manual Recoil Starting
NOTE: Manual recoil starting can be used for electric-
starting models.
1. Set shift lever to neutral.
2. Set throttle lever to fast (rabbit).
3. Turn key to run.
4. Pull recoil handle slowly until resistance is felt, then
pull handle with a rapid, full stroke to start engine.
Repeat as necessary.
CAUTION
(000291)
Equipment damage. Do not attempt to start or operate
a unit in need of repair or scheduled maintenance.
Doing so could result in serious injury, death, or
equipment failure or damage.
WARNING
006174
C
A
B
CAUTION
(000230)
Equipment Damage. Do not continuously crank
engine for more than ten seconds. Doing so will lead
to overdischarge of batteries and starter seizure.
CAUTION
(000320)
Equipment damage. Do not attempt to crank or start
engine before properly servicing unit with recommended
oil. Failure to do so could result in engine damage.
006175
AB
C

16 Owner’s Manual for Powerwagon
Operation
Stopping
NOTE: In an emergency situation, release operator
presence lever to stop unit.
1. Release traction drive lever.
2. Set shift lever to neutral.
3. Release operator presence lever.
4. Set parking brake.
5. Set throttle control lever to slow (turtle).
6. Turn key to stop and remove key.
Operating
The unit has a 3-speed forward transmission, and single-
speed reverse. Use lower gears for slower speeds,
heavy loads, or more power. Use higher gears for trans-
port over smoother terrain. Use first gear with loads over
300 lbs (136.1 kg) and on slopes.
1. Release parking brake by squeezing and releasing
brake lever.
2. Press and hold operator presence lever.
3. Set shift lever to desired gear.
4. Squeeze traction drive lever slowly until machine
moves in desired direction.
NOTE: For more controlled operation, squeeze throttle
slowly. Squeezing quickly can cause unit to “jump.”
NOTE: Verify work area is clear of obstructions or loose
footing before operating in reverse.
NOTE: In an emergency situation, release operator
presence lever to stop unit.
Loading
Follow the points below for safe operation of the unit.
•Recommended maximum load is 800 lbs (363 kg).
Exceeding the weight limit can damage the unit.
•Apply brake slowly when traveling downhill, if
needed. Applying brake quickly can cause a tip-
ping hazard.
(000499)
WARNING
Loss of control. Always drive up and down a slope.
Never drive on slopes greater than 15 degrees. Failure
to do so could result in death, serious injury, property
or equipment damage.
WARNING
(000500)
Loss of control. Operate in first gear when driving
on slopes. Failure to do so could result in serious
injury, property or equipment damage.
WARNING
(000460)
Personal injury. Use caution when operating unit over
uneven terrain or slopes. Failure to do so could result
in death, serious injury, equipment or property
damage.
WARNING
(000498)
Loss of control. Do not park the unit on a steep grade
or slope, even if using a parking brake. The unit could
suddenly roll, move, or tip, which could cause death,
serious injury, property or equipment damage.
CAUTION
(000412)
Equipment damage. Always release the traction drive
lever before shifting gears. Failure to do so could result
engine and transmission damage.
WARNING
(000495)
Tipping hazard. Do not overload unit. Do not transport
top-heavy loads. Load only to rated weight. Distribute load
evenly and secure properly. Improper loading could cause
death, serious injury, or equipment damage.
WARNING
(000497)
Loss of control. Operate the unit in the lowest gear
required. Excessive speed could cause loss of control,
resulting in serious injury or equipment damage.
WARNING
(000498)
Loss of control. Do not park the unit on a steep grade
or slope, even if using a parking brake. The unit could
suddenly roll, move, or tip, which could cause death,
serious injury, property or equipment damage.
WARNING
(000500)
Loss of control. Operate in first gear when driving
on slopes. Failure to do so could result in serious
injury, property or equipment damage.