GREAT PLAINS TURBO-TILL II Series User manual

Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2021 Printed 2021-01-27 586-201Q
EN
Table of Contents Index
Table of Contents Index
ORIGINAL INSTRUCTIONS
Pre-Delivery Manual
Series II, 1200TT - 4000TT
(S/N GP2759NN+) Turbo-Till
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
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Table of Contents Index
Table of Contents Index

1200-4000TT Cover Index Table of Contents
Great Plains | 586-201Q | 01/27/2021 Cover Index iii
© Copyright 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products
as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro,
Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone,
Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Table of Contents
Important Safety Information.................................................1
Introduction.............................................................................4
Description of Unit .............................................................4
Models Covered ................................................................4
Document Family...............................................................4
Tools Required ..................................................................4
Pre-assembly Checklist .....................................................4
Using This Manual.............................................................5
Definitions...................................................................5
Shipping.............................................................................6
Unloading ..........................................................................6
Unload Smaller Items First .........................................6
Unload Turbo-Till........................................................6
Unpacking Boxes .......................................................6
Assembly and Setup Assistance ................................6
Assembly.................................................................................8
Hitch Assembly...........................................................8
Wing Assembly...........................................................8
4000 Outer Wing Assembly........................................9
Hitch Hose & Light Harness Assembly.......................9
3000 Hydraulic Wing Lift Assembly ...................................9
4000 Hydraulic Wing Lift & Fold Assembly......................12
Attach Hose Clamps and Hose wraps......................14
Hydraulic Hose Hookup............................................14
Hose Handles...........................................................14
Purging Hydraulic System ........................................15
Light Bracket and SMV Assembly ...................................15
Rolling Harrow (optional)..........................................18
Reel Following Rolling Harrow (optional) .................18
Detracker Assembly (Optional)........................................20
Detracker Placement................................................20
Install Rear Hitch (optional) .............................................21
Extended Rear Hitch ................................................21
A-Frame Hitch ..........................................................21
Rear Stand ...............................................................22
Appendix - Reference Information ......................................23
Torque Values Chart .......................................................23
Tire Inflation & Warranty..................................................24
Hydraulic Connectors and Torque...................................25
1200TT & 1500TT Hydraulic Lift Layout..........................26
1800TT Hydraulic Lift Layout...........................................27
1800TT Hydraulic Fold Layout ........................................28
2400TT Hydraulic Lift Layout...........................................29
2400TT Hydraulic Fold Layout ........................................30
3000TT Hydraulic Lift Layout...........................................31
3000TT Hydraulic Fold Layout ........................................32
4000TT Hydraulic Lift Layout ..........................................33
4000TT Hydraulic Fold Layout ........................................34
1200TT Machine Layout..................................................35
1200TT Machine Layout, Rock .......................................36
1500TT Machine Layout..................................................37
1500TT Machine Layout, Rock .......................................38
1800TT Machine Layout..................................................39
1800TT Machine Layout, Rock .......................................40
2400TT Machine Layout..................................................41
2400TT Machine Layout. Rock .......................................42
3000TT Machine Layout..................................................43
4000TT Machine Layout..................................................44
4000TT Machine Layout..................................................45
1200TT Rolling Harrow Layout........................................46
1200TT Heavy Reel Following Rolling Harrow Layout....47
1500TT Rolling Harrow Layout........................................48
1500TT Heavy Reel Following Rolling Harrow Layout....49
1800TT Rolling Harrow Layout........................................50
1800TT Heavy Reel Following Rolling Harrow Layout....51
2400TT Rolling Harrow Layout........................................52
2400TT Heavy Reel Following Rolling Harrow Layout....53
3000TT Rolling Harrow Layout........................................54
3000TT Rolling Harrow Layout........................................55
3000TT Heavy Reel Following Rolling Harrow Layout....56
3000TT Heavy Reel Following Rolling Harrow Layout....57
4000TT Rolling Harrow Layout........................................58
4000TT Rolling Harrow Layout........................................59
4000TT Heavy Reel Following Rolling Harrow Layout....60
4000TT Heavy Reel Following Rolling Harrow Layout....61

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index iv
1200-4000TT Table of Contents Index

1200-4000TT Table of Contents Index Important Safety Information
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential
hazard to personal safety involved and extra safety precaution
must be taken. When you see this symbol, be alert and
carefully read the message that follows it. In addition to design
and configuration of equipment, hazard control and accident
prevention are dependent upon the awareness, concern,
prudence and proper training of personnel involved in the
operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury. This signal
word is limited to the most extreme situations, typically for
machine components that, for functional purposes, cannot be
guarded.
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed. It
may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are
extremely heavy. If using multiple lifters, make sure each
is rated for at least its share of the load.
Prepare for Emergencies
Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Be Familiar with Safety Decals
Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
> 14,000
POUNDS

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 2
1200-4000TT Table of Contents Index Important Safety Information
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job.
Avoid loose-fitting clothing.
Because prolonged exposure to loud noise can cause
hearing impairment or hearing loss, wear suitable
hearing protection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing
serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a
hazard when driven on public roads. They are difficult to see,
especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by
foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Shutdown and Storage
Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure Turbo-Till using blocks and supports provided.
Detach and store Turbo-Till in an area where children
normally do not play.

1200-4000TT Table of Contents Index Important Safety Information
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 3
Tire Safety
Tire changing can be dangerous and should be performed by
trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension
hose long enough for you to stand to one side–not in front
of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on the
safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine
running.
Do not stand between the tractor and machine during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with
moving parts.
Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 4
1200-4000TT Table of Contents Index Introduction
Introduction
The Turbo-Till has been designed with care and built by skilled
workers using quality materials. Proper setup, maintenance, and
safe operating practices will help the customer get years of
satisfactory use from the machine.
Description of Unit
The Series II 1200-4000TT Turbo-Till is a one, three or five
section “vertical” tillage tool. Working width ranges from 12 to
40 feet. The implement is designed to cut and size residue, till
soil for faster seedbed warming, break up soil crust on hard
dried fields while eliminating compaction layers.Various
finishing attachments are also available to further smooth,
redistribute residue, kill weeds, and break clods
Models Covered
Document Family
Tools Required
•Basic Hand Tools
•Torque Wrench
•Fork Truck, Overhead Hoist or Loader
Pre-assembly Checklist
1. Before assembling, read and understand “Important Safety
Information” in front part of this manual.
2. Have at least two people on hand while assembling.
3. Make sure area is level and free of obstructions (preferably
an open concrete area).
4. Have all major componets
5. Have all fasteners and pins shipped with machine.
1200TT 12’ (10in) spacing
1500TT 15’ (10in) spacing
1800TT 18’ (10in) spacing
2400TT 24’ (10in) spacing
3000TT 30’ (10in) spacing
4000TT 40’ (10in) spacing
586-201Q Pre-Delivery Manual (this document)
586-201M Operator Manual
586-201P Parts Manual
Figure 1
1800 Turbo-Till
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1200-4000TT Table of Contents Index Introduction
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 5
Using This Manual
This manual was written to help you assemble and pre-
pare the new machine for the customer. The manual
includes instructions for assembly and setup. Read this
manual and follow the recommendations for safe, efficient
and proper assembly and setup.
An operator’s and parts manual is also provided with the
new machine. Read and understand “Important Safety
Information” and “Operating Instructions” in the opera-
tor’s manual before assembling the machine. Refer to the
parts manual for proper part’s identification. As a refer-
ence, keep the operator’s and part’s manual on hand while
assembling.
The information in this manual is current at printing. Some
parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic. Read
and follow the directions to remain safe, avoid serious damage to
equipment and ensure desired field results.
Useful information related to the preceding topic.
Right-hand and left-hand as used in this
manual are determined by facing the
direction the machine will travel while in
use unless otherwise stated. An orientation
rose in some line art illustrations shows the
directions of: Up, Back, Left, Down, Front,
Right.
Figure 2
Right / Left
41478
R
L
U
D
F
B
L
R

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 6
1200-4000TT Table of Contents Index Introduction
Shipping
The Turbo-Till will be shipped partially pre-assembled.
Refer to Figure 3
•Models 1200-1500 Will be shipped fully assembled,
except for hitch assembly with hydraulic system
charged.
•Models 1800-2400 will be shipped with wings folded
and hydraulic system charged, hitch assembly will need
to be installed.
•Models 3000-4000 will be shipped with center frame
parts installed, wings and attachment frames (if
equipped) will be stacked on stands and banded together.
•Finishing attachments (if equipped), will be will be
shipped with mounted brackets assembled, reel
assemblies assembled and all bolts will be in a box.
• Remove unit from shipping stands (if equipped), after
machine is lowered to ground and carefully un-band all
componets.
•The shipping stand bolts are not used in the assembly of
unit.
•The shipping stands do not need to be returned to Great
Plains.
Unloading
Be sure the truck is on level ground, preferably concrete.
Centering componets:
Be sure and center fork truck or chains (overhead hoist) on
componets so they won’t slide and cause injury.
Unload Smaller Items First
Unloading the Turbo-Till is a potentially dangerous operation.
Reduce risk and complications by first unloading
1. the gangs and finishing attachments
2. the misc. boxes
3. the Turbo-Till
(described in the next section)
Unload Turbo-Till
4. Place these components well out of the manoeuvring area
needed for unloading the Turbo-Till.
5. Double-check that all chains and tie-down straps have
been released and stowed.
6. Set parking brake on trailer tractor.
7. Slowly lift the Turbo-Till off trailer bed using two fork
lifts.
8. Stop lifting about 12” above the bed.
9. Have the truck driver slowly pull the trailer straight out
from under the Turbo-Till.
10. Making sure to keep level from front to back and side to
side, slowly lower the Turbo-Till.
11. Lower theTurbo-Till down until the shipping stands are
about 12” off ground.
12. Remove shipping stands.
13. Remove tongue jack from field positions and put in
storage position with foot of jack towards ground.
14. Slowly lower Turbo-Till until it resting on the center
transport tires and front tongue jack.
Unpacking Boxes
Position boxes in area that you can maneuver components
up to machine to assembly.
15. Carefully remove banding from boxes.
16. Carefully remove banding from gangs and finishing reels.
17. Locate and identify all componets before assembling.
Assembly and Setup Assistance
To order additional copies od pre-delivery instructions or
operator.s and parts manuals, write to the following address.
Include model numbers in all correspondence.
If you do not understand any part of this manual or have the
assembly or setup questions, assistance is available. Contact:
Product Support
Great Plains Mfg. Inc., Service Department
Figure 3
Turbo-Till Shipping
42071
1
2