GREAT PLAINS TURBO-TILL II Series User manual

Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2021 Printed 2021-01-27 586-201Q
EN
Table of Contents Index
Table of Contents Index
ORIGINAL INSTRUCTIONS
Pre-Delivery Manual
Series II, 1200TT - 4000TT
(S/N GP2759NN+) Turbo-Till
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
41372

Table of Contents Index
Table of Contents Index

1200-4000TT Cover Index Table of Contents
Great Plains | 586-201Q | 01/27/2021 Cover Index iii
© Copyright 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products
as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro,
Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone,
Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Table of Contents
Important Safety Information.................................................1
Introduction.............................................................................4
Description of Unit .............................................................4
Models Covered ................................................................4
Document Family...............................................................4
Tools Required ..................................................................4
Pre-assembly Checklist .....................................................4
Using This Manual.............................................................5
Definitions...................................................................5
Shipping.............................................................................6
Unloading ..........................................................................6
Unload Smaller Items First .........................................6
Unload Turbo-Till........................................................6
Unpacking Boxes .......................................................6
Assembly and Setup Assistance ................................6
Assembly.................................................................................8
Hitch Assembly...........................................................8
Wing Assembly...........................................................8
4000 Outer Wing Assembly........................................9
Hitch Hose & Light Harness Assembly.......................9
3000 Hydraulic Wing Lift Assembly ...................................9
4000 Hydraulic Wing Lift & Fold Assembly......................12
Attach Hose Clamps and Hose wraps......................14
Hydraulic Hose Hookup............................................14
Hose Handles...........................................................14
Purging Hydraulic System ........................................15
Light Bracket and SMV Assembly ...................................15
Rolling Harrow (optional)..........................................18
Reel Following Rolling Harrow (optional) .................18
Detracker Assembly (Optional)........................................20
Detracker Placement................................................20
Install Rear Hitch (optional) .............................................21
Extended Rear Hitch ................................................21
A-Frame Hitch ..........................................................21
Rear Stand ...............................................................22
Appendix - Reference Information ......................................23
Torque Values Chart .......................................................23
Tire Inflation & Warranty..................................................24
Hydraulic Connectors and Torque...................................25
1200TT & 1500TT Hydraulic Lift Layout..........................26
1800TT Hydraulic Lift Layout...........................................27
1800TT Hydraulic Fold Layout ........................................28
2400TT Hydraulic Lift Layout...........................................29
2400TT Hydraulic Fold Layout ........................................30
3000TT Hydraulic Lift Layout...........................................31
3000TT Hydraulic Fold Layout ........................................32
4000TT Hydraulic Lift Layout ..........................................33
4000TT Hydraulic Fold Layout ........................................34
1200TT Machine Layout..................................................35
1200TT Machine Layout, Rock .......................................36
1500TT Machine Layout..................................................37
1500TT Machine Layout, Rock .......................................38
1800TT Machine Layout..................................................39
1800TT Machine Layout, Rock .......................................40
2400TT Machine Layout..................................................41
2400TT Machine Layout. Rock .......................................42
3000TT Machine Layout..................................................43
4000TT Machine Layout..................................................44
4000TT Machine Layout..................................................45
1200TT Rolling Harrow Layout........................................46
1200TT Heavy Reel Following Rolling Harrow Layout....47
1500TT Rolling Harrow Layout........................................48
1500TT Heavy Reel Following Rolling Harrow Layout....49
1800TT Rolling Harrow Layout........................................50
1800TT Heavy Reel Following Rolling Harrow Layout....51
2400TT Rolling Harrow Layout........................................52
2400TT Heavy Reel Following Rolling Harrow Layout....53
3000TT Rolling Harrow Layout........................................54
3000TT Rolling Harrow Layout........................................55
3000TT Heavy Reel Following Rolling Harrow Layout....56
3000TT Heavy Reel Following Rolling Harrow Layout....57
4000TT Rolling Harrow Layout........................................58
4000TT Rolling Harrow Layout........................................59
4000TT Heavy Reel Following Rolling Harrow Layout....60
4000TT Heavy Reel Following Rolling Harrow Layout....61

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index iv
1200-4000TT Table of Contents Index

1200-4000TT Table of Contents Index Important Safety Information
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential
hazard to personal safety involved and extra safety precaution
must be taken. When you see this symbol, be alert and
carefully read the message that follows it. In addition to design
and configuration of equipment, hazard control and accident
prevention are dependent upon the awareness, concern,
prudence and proper training of personnel involved in the
operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury. This signal
word is limited to the most extreme situations, typically for
machine components that, for functional purposes, cannot be
guarded.
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed. It
may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are
extremely heavy. If using multiple lifters, make sure each
is rated for at least its share of the load.
Prepare for Emergencies
Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Be Familiar with Safety Decals
Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
> 14,000
POUNDS

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 2
1200-4000TT Table of Contents Index Important Safety Information
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job.
Avoid loose-fitting clothing.
Because prolonged exposure to loud noise can cause
hearing impairment or hearing loss, wear suitable
hearing protection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin, causing
serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a
hazard when driven on public roads. They are difficult to see,
especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by
foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Shutdown and Storage
Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure Turbo-Till using blocks and supports provided.
Detach and store Turbo-Till in an area where children
normally do not play.

1200-4000TT Table of Contents Index Important Safety Information
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 3
Tire Safety
Tire changing can be dangerous and should be performed by
trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension
hose long enough for you to stand to one side–not in front
of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on the
safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine
running.
Do not stand between the tractor and machine during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with
moving parts.
Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.

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1200-4000TT Table of Contents Index Introduction
Introduction
The Turbo-Till has been designed with care and built by skilled
workers using quality materials. Proper setup, maintenance, and
safe operating practices will help the customer get years of
satisfactory use from the machine.
Description of Unit
The Series II 1200-4000TT Turbo-Till is a one, three or five
section “vertical” tillage tool. Working width ranges from 12 to
40 feet. The implement is designed to cut and size residue, till
soil for faster seedbed warming, break up soil crust on hard
dried fields while eliminating compaction layers.Various
finishing attachments are also available to further smooth,
redistribute residue, kill weeds, and break clods
Models Covered
Document Family
Tools Required
•Basic Hand Tools
•Torque Wrench
•Fork Truck, Overhead Hoist or Loader
Pre-assembly Checklist
1. Before assembling, read and understand “Important Safety
Information” in front part of this manual.
2. Have at least two people on hand while assembling.
3. Make sure area is level and free of obstructions (preferably
an open concrete area).
4. Have all major componets
5. Have all fasteners and pins shipped with machine.
1200TT 12’ (10in) spacing
1500TT 15’ (10in) spacing
1800TT 18’ (10in) spacing
2400TT 24’ (10in) spacing
3000TT 30’ (10in) spacing
4000TT 40’ (10in) spacing
586-201Q Pre-Delivery Manual (this document)
586-201M Operator Manual
586-201P Parts Manual
Figure 1
1800 Turbo-Till
41478

1200-4000TT Table of Contents Index Introduction
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 5
Using This Manual
This manual was written to help you assemble and pre-
pare the new machine for the customer. The manual
includes instructions for assembly and setup. Read this
manual and follow the recommendations for safe, efficient
and proper assembly and setup.
An operator’s and parts manual is also provided with the
new machine. Read and understand “Important Safety
Information” and “Operating Instructions” in the opera-
tor’s manual before assembling the machine. Refer to the
parts manual for proper part’s identification. As a refer-
ence, keep the operator’s and part’s manual on hand while
assembling.
The information in this manual is current at printing. Some
parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic. Read
and follow the directions to remain safe, avoid serious damage to
equipment and ensure desired field results.
Useful information related to the preceding topic.
Right-hand and left-hand as used in this
manual are determined by facing the
direction the machine will travel while in
use unless otherwise stated. An orientation
rose in some line art illustrations shows the
directions of: Up, Back, Left, Down, Front,
Right.
Figure 2
Right / Left
41478
R
L
U
D
F
B
L
R

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1200-4000TT Table of Contents Index Introduction
Shipping
The Turbo-Till will be shipped partially pre-assembled.
Refer to Figure 3
•Models 1200-1500 Will be shipped fully assembled,
except for hitch assembly with hydraulic system
charged.
•Models 1800-2400 will be shipped with wings folded
and hydraulic system charged, hitch assembly will need
to be installed.
•Models 3000-4000 will be shipped with center frame
parts installed, wings and attachment frames (if
equipped) will be stacked on stands and banded together.
•Finishing attachments (if equipped), will be will be
shipped with mounted brackets assembled, reel
assemblies assembled and all bolts will be in a box.
• Remove unit from shipping stands (if equipped), after
machine is lowered to ground and carefully un-band all
componets.
•The shipping stand bolts are not used in the assembly of
unit.
•The shipping stands do not need to be returned to Great
Plains.
Unloading
Be sure the truck is on level ground, preferably concrete.
Centering componets:
Be sure and center fork truck or chains (overhead hoist) on
componets so they won’t slide and cause injury.
Unload Smaller Items First
Unloading the Turbo-Till is a potentially dangerous operation.
Reduce risk and complications by first unloading
1. the gangs and finishing attachments
2. the misc. boxes
3. the Turbo-Till
(described in the next section)
Unload Turbo-Till
4. Place these components well out of the manoeuvring area
needed for unloading the Turbo-Till.
5. Double-check that all chains and tie-down straps have
been released and stowed.
6. Set parking brake on trailer tractor.
7. Slowly lift the Turbo-Till off trailer bed using two fork
lifts.
8. Stop lifting about 12” above the bed.
9. Have the truck driver slowly pull the trailer straight out
from under the Turbo-Till.
10. Making sure to keep level from front to back and side to
side, slowly lower the Turbo-Till.
11. Lower theTurbo-Till down until the shipping stands are
about 12” off ground.
12. Remove shipping stands.
13. Remove tongue jack from field positions and put in
storage position with foot of jack towards ground.
14. Slowly lower Turbo-Till until it resting on the center
transport tires and front tongue jack.
Unpacking Boxes
Position boxes in area that you can maneuver components
up to machine to assembly.
15. Carefully remove banding from boxes.
16. Carefully remove banding from gangs and finishing reels.
17. Locate and identify all componets before assembling.
Assembly and Setup Assistance
To order additional copies od pre-delivery instructions or
operator.s and parts manuals, write to the following address.
Include model numbers in all correspondence.
If you do not understand any part of this manual or have the
assembly or setup questions, assistance is available. Contact:
Product Support
Great Plains Mfg. Inc., Service Department
Figure 3
Turbo-Till Shipping
42071
1
2

1200-4000TT Table of Contents Index Introduction
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 7
PO Box 5060
Salina, KS 67402-5060
[phone]

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1200-4000TT Table of Contents Index Assembly
Assembly
Hitch Assembly
Refer to Figure 4
The center will be shipped pre-assembled.See “Parts
Manual for part numbers and description of parts.Place
center frame on stands if available, if not, place turbo
gangs on floor and for ease of attaching wing frames put
a cut angle in center lift cylinders to raise gangs off
floor.
18. Remove the 1 1/4 x 8 Gr. 8 bolts from the rear of hitch
assembly . Bolt he hitch assembly to center frame with
the 1 1/4 x 8 Gr. 8 bolts and 1 1/4 top lock nuts. Tighten
bolts snug, do not torque, as the hitch must pivot freely.
19. Instal jack on front outside of hitch to support the front of
hitch .
20. Remove pins and from turnbuckle assembly . Install
the turnbuckle assembly between the level bar rocker and
hitch frame ear with the 1 x 9 1/2 pin , 3/8 x 1 3/4 quick pin
(rear) and the 1 x 3 3/8 clevis pin , machine washer and 3/16
x 2 cotter pin (front).
21. Bolt the spring hose holder with 1/2 x 1 1/2 bolt , 1/2 flat
washer, 1/2 lock washer and 1/2 nut.
Wing Assembly
Refer to Figure 5
The wings will come pre-assembled. Models 1800 and
2400 will be shipped with wings attached. On models
3000 and 4000, place wing frame assemblies on
stands next to center frame.
22. Remove 1 1/4 x 10 bolts from center frame hinge. Bolt
wing frame assemblies to center frame with the 1 1/4 x 10
bolts 1 1/4 top lock nuts. Tighten bolts snug, do not torque,
as the wing must pivot freely.
23. Remove 1 x 3 bolts from turnbuckle assembly . Align
holes in cylinder mount bar and turnbuckle assembly ,
re-install the 1 x 3 bolts , 1 machine washer and 1 lock
nut.
24. Attach wing lift cylinder to torque tube with 1 x 3 1/8
pin clevis , 1 machine washer and 3/16 x 2 cotter pin.
25. Attach rod end of fold cylinders to wing frame assemblies
with 1 x 3 1/8 clevis pin 1 machine washer and 3/16
x 2 cotter pin.
26. Do not hook up rod end of fold cylinder until system is purged
of air. See “Purging Hydraulic System” on page 15.
27. Bolt may be tightened to specs, See “Torque Values Chart”
on page 23.
Figure 4
Hitch
42072
9
U
D
F
B
L
R
8
7
2
5
4
3
6
1
1
2
3 3
2
4
3
5 6 7
7
5
6
8 9
Figure 5
Wing
42073
U
D
F
B
L
R
2
28
9
7
5
1
6
3
4
6
10
11
6
1
2
1
2
3 4
5 4
3 6
7 9
8 6
10
111 6

1200-4000TT Table of Contents Index Assembly
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 9
4000 Outer Wing Assembly
Refer to Figure 6
The outer wings will come pre-assembled. Place outer
wing frame assemblies on stands next to center frame.
28. Remove 1 x 6 bolts Gr. 8 special thread bolts from center
frame hinge. Bolt outer wing frame assemblies to inner
wing frame hinge with the 1 x 6 bolts Gr. 8 special thread
bolts and 1 top lock nuts. Tighten bolts snug, do not torque,
as the wing must pivot freely.
29. Bolt the rocker link on outer wing, rod end of fold cylinders
to inside wing fold link with 1 x 7 Gr. 8 special thread
bolts , four, 1 flat washers and 1 top lock nuts. Tighten
bolts snug, do not torque, as the cylinder must pivot freely.
Do not hook up rod end of fold cylinder until system
purged of air. See “Purging Hydraulic System” on
page 15.
Hitch Hose & Light Harness Assembly
Refer to Figure 7
The hydraulic hoses and light harness are all attached to
center frame and rolled up for hitch.
30. Un-roll the hoses and route them along right side of hitch and
through spring hose loop as shown. All hoses and light harness
will run through the same double hose clamps.
31. Fasten hoses to hitch frame with bolts and clamps (provided)
on hitch frame.Attach hose wraps on hoses to prevent hoses
from dragging or getting pinched.
32. See “Attach Hose Clamps and Hose wraps” on page 14 for
proper assembly.
3000 Hydraulic Wing Lift Assembly
Refer to Figure 8
The hydraulic hoses are all attached to center frame and
rolled up for wings.See hydraulic layout drawings in
“Appendix” for complete hose routing.
33. Un-roll the hoses and route them along wing frame as
shown.
Figure 6
4000 Outer Wing
42074
U
D
F
B
L
R
2
4
87
5
1
8
3
6
1
2
1
3
2
4
5 6
7 8
Figure 7
Hitch Hose & Light Harness
41434
U
D
F
B
L
R

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 10
1200-4000TT Table of Contents Index Assembly
34. Hook the hose that is fastened to rod end of cylinder to
base end of wing cylinder.
35. Attach longer hose from tee on center frame to the rod end
of wing cylinder.
36. Fasten hoses to wing frame with bolts and clamps
(provided) on hitch frame.Attach hose wraps on hoses to
prevent hoses from dragging or getting pinched.
37. See “Attach Hose Clamps and Hose wraps” on page 14
for proper assembly.

1200-4000TT Table of Contents Index Assembly
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 11
Figure 8
3000 Hydraulic Wing Lift 41433

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1200-4000TT Table of Contents Index Assembly
4000 Hydraulic Wing Lift & Fold Assembly
Refer to Figure 9
The hydraulic hoses are all attached to center frame and
rolled up for wings.See hydraulic layout drawings in
“Appendix” for complete hose routing.
38. Un-roll the hoses and route them along wing frame as
shown.
39. Hook the hose that is fastened to rod end of cylinder to
base end of wing cylinder.
40. Attach longer hose from tee on center frame to the rod end
of wing cylinder.
41. Fasten front fold hose from tee to base end of outer fold
cylinder.
42. Attach other front fold hose from rod end of inner fold
cylinder to rod end of outer fold cylinder.
43. Fasten back fold hose from rear tee to base end of outer
fold cylinder.
44. Fasten hoses to wing frame with bolts and clamps
(provided) on hitch frame.Attach hose wraps on hoses to
prevent hoses from dragging or getting pinched.
45. See “Attach Hose Clamps and Hose wraps” on page 14
for proper assembly.

1200-4000TT Table of Contents Index Assembly
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 13
Figure 9
4000 Hydraulic Wing Lift & Fold 41435

Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 14
1200-4000TT Table of Contents Index Assembly
Refer to Figure 10
Attach Hose Clamps and Hose wraps
46. When all the hoses are hooked up and tightened properly, put
hose clamps on hoses as shown.
47. Install hose wraps on hoses as needed.
Be sure and get hoses and light wiring harness fastened
properly so they do not drag. Check to be sure there is
enough slack in hinge area when folding machine the first
time.
Hydraulic Hose Hookup
48. Great Plains hydraulic hoses are color coded to help you
hookup hoses to your tractor outlets. Hoses that go to the same
remote valve are marked with the same color.
Refer to Figure 11
Hose Handles
49. To distinguish hoses on the same hydraulic circuit, refer to
hose handles. The hose under an extended-cylinder symbol
feeds a cylinder base end. The hose under a retracted-cylinder
symbol feeds a cylinder rod end.
50. Once all hoses are tightened, hook hoses to tractor
Color Hydraulic Function
Black Lift (2 hoses)
Green Fold (2 hoses)
Figure 10
Hose Clamp Assembly
41583
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Use
paper or cardboard, NOT BODY PARTS, to check for leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems. Escaping fluid under pressure
can have sufficient pressure to penetrate the skin causing
serious injury. If an accident occurs, seek immediate medical
assistance from a physician familiar with this type of injury.
Only trained personnel should work on system hydraulics.
Figure 11
Hose Handles
41552

1200-4000TT Table of Contents Index Assembly
Great Plains | 586-201Q | 01/27/2021 Table of Contents Index 15
Purging Hydraulic System
Refer to Figure 12
51. Charge the lift system first. Extend the lift cylinders (black
handles) until the center section is fully raise. Remove the
cylinder transport locks and store on lift mechanism links
. Raise and lower the gang system several times to purge air
from system. Watch for leaks and retighten fittings if
necessary.
52. You may now charge the fold system. Before charging the fold
cylinders , make sure the rod end of the cylinders are un-
bolted or un-pinned and block is under cylinders as shown, so
that when the rod is extended, it will clear the wing fold
brackets. Extend the fold cylinders (green ends) completely
and then close them. Extend and retract the cylinders several
times to purge air from the system. Now the cylinders may be
extended far enough to be connected to the wing fold brackets.
53. See “The wings will come pre-assembled. Models 1800 and
2400 will be shipped with wings attached. On models 3000
and 4000, place wing frame assemblies on stands next to
center frame.” on page 8 and See “4000 Outer Wing
Assembly” on page 9 for hooking up rod end of fold cylinders.
Light Bracket and SMV Assembly
The light brackets will be shipped in right location, but u-
bolts will need to be removed and brackets will need
turned to correct position.
U
D
F
B
L
R
2
3
4
Figure 12
Purging Hydraulic System
41030
14
1
2
3
4
4

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1200-4000TT Table of Contents Index Assembly
Refer to Figure 13
54. Install light bracket assemblies (models 2400 & 3000)
with 1/28 x 3 1/32 x 4 u-bolts , 1/2 lock washers and 1/2
nuts, place in proper location, 3” below bottom of wing
stop tube and top edge of plate of light bracket.
55. Install light bracket assemblies (model 4000), with 1/
28 x 3 1/32 x 4 u-bolts , 1/2 lock washers and 1/2 nuts,
place in proper location, 8” from outside of vertical tube
to inside edge of mounting plate of light bracket.
Refer to Figure 14
56. Install light bracket assemblies (model 1800) on
outside, rear of center frame between gang bar tube and
torque tube bracket with 1/2 x 3 1/32 x 6 u-bolts , 1/2
lock washers and 1/2 nuts, bottom side of frame tube.
57. Mount light bracket assemblies (model 1500) same
way as model 1800, only on top side of frame tube,
When the lights are mounted, be sure all plugs are
attached on the wiring harness.
58. Attach smv assembly (models 1200 & 1500) with 1/2 x
5 x 5 1/2 u-bolts , 1/2 lock washers and 1/2 nuts.
59. Mount smv sign (models 1800-4000) to plate on wing
stop with 1/4 x 3/4 pan head screws , lock washers and
1/4 nuts.
60. Tighten all bolts to specs, See “Torque Values Chart” on
page 23.
1
2
1
2
3
4
5
6
7
8
9
Figure 13
Lights 41075
1
2
1
2