CARRE OCTOPUS User manual

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Réf. 38412121 A
MAJ 03.2016
CARRE SAS – CONSTRUCTIONS MECANIQUES
2,ZA les Fours
85140 SAINT MARTIN DES NOYERS
Tel : [phone] Fax : [phone]
e-mail : [email protected]
Internet : http://www.carre.fr
www.carre.fr
OCTOPUS
MANUAL
INSTRUCTIONS
• PNEUMATIC FERTILIZER SPREADER
• METERING UNIT
• COMPUTER
READ IT ATTENTIVELY BEFORE USING THE MACHINE

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SOMMAIRE
I. GENERAL INSTRUCTIONS........................................................................PAGE 1 À 16
II. PNEUMATIC FERTILIZER SPREADER......................................................PAGE 19 À 31
III. METERING UNIT......................................................................................... PAGE 32 À 41
IV. COMPUTER.................................................................................................PAGE 42 À 73
V. EC DECLARATION OF CONFORMITY........................................................PAGE 74

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GENERAL INSTRUCTIONS
1. INTRODUCTION
2. SUBJECT OF THE MANUAL INSTRUCTIONS
2.1 The use of the manual instructions ?
2.2 Warning symbols
2.3 Conservation
2.4 Direction of travel
3. INTENDED CONDITIONS OF USE
3.1 What is the use of the machine or equipment may be installed ont the machine ?
3.2 Operator qualications
3.3 Dénition workstation
3.4 Environmental conditions
3.5 Manufacturer & user responsibilities
4. GENERAL SAFETY RULES
4.1 Generalities
4.2 Warning & pictograms
4.3 Toxic products
4.4 Blockages
4.5 Fire
4.6 Overhead power lines
4.7 Hitch & towing
4.8 PTO / Transmitting cardan shaft
4.9 Maintenance & Repair
5. ENVIRONMENTAL PROTECTION
5.1 Storage and disposal of waste (pollutants)
5.2 Machines for the application of pesticides
6. COMMISSIONING AND OPERATION
6.1. Environmental conditions
7. SHIPPING AND TRAVEL
7.1 Trafc on roads open to the public
8. HANDLING
9. MAINTENANCE & REPAIR
9.1 Repair
10. CLEANING
10.1 Cleaning methods
10.2 Types of cleaning products
10.3 Control the condition of the equipment after cleaning
11. SPECIAL FEATURES OF THE MACHINES USED IN EXPLOSIVE ATMOSPHERES

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1. INTRODUCTION
Type of machine
Built in
Serial n°
Spare parts book
Weight
Accessories

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2. SUBJECT OF THE MANUAL INSTRUCTIONS
2.1 The use of the manual instructions
This instruction manual contains practical information to operate , handle, adjust and maintain your
machine correctly and safely.
Read it carefully and follow all instructions and any advice relating to your security.
2.2 Warning symbols
This warning symbol identies important messages to be respected for your safety.
When you see this symbol , be alert to the potential risk of injury , read the following
message and inform other users .
2.3 Conservation
Keep the instructions for future reference close at hand or permanently on your workplace (or opera-
ting ) .
Send it to any other user , including in the event of resale or loan of your machine.
Keep the instruction manual in the space provided for this purpose.
2.4 Direction of travel
The left side is the side located on the left of the user placed in the normal travel direction of the
machine forward.
The right side is the side on the right of the user placed in the normal direction of travel of the ma-
chine forward.
Direction of travel
Right sideLeft side

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3.2 Operator qualications
The machine must be used, maintained and repaired by persons who are familiar with the particular
characteristics and who know the operational security modes correspondents.
Before using your machine , familiarize yourself with all the controls and use correct.
Ongoing work will be too late to do .
3.3 Dénition workstation
Never leave the driving position when the tractor (or the self-propelled machine ) is running.
No person shall be placed outside the dened workstations.
To access workstations , take the provision for access (ladder, step , etc.).
3.4 Environmental conditions
3.4.1 Working on slopes
Adapt your speed and driving style to land, roads and paths. Be vigilant and cautious !
In all circumstances , including in rough and steep terrain , driving at low speed machine especially
when cornering and avoid sudden changes of direction.
Do not stop or start suddenly up or down a slope.
3.4.2 Lighting , night work
Only operate your machine in daylight , otherwise use sufcient articial lighting ( contact your manu-
facturer or distributor) .
3. INTENDED CONDITIONS OF USE
3.1 What is the use of the machine or equipment may be installed ont the
machine ?
This machine is intended to be used for routine farm work.
Any other use is considered contrary to the normal use and is therefore prohibited.

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3.4.1 Working on slopes
3.4.2 Lighting , night work
3.5 Manufacturer & user responsibilities
Follow all installation instructions, operating settings,maintenance and repair in this manual .
Only use spare parts and accessories conform to the manufacturer ‘s recommendations.
Do not change yourself and do not change another person your machine and its accessories (
mechanical, electrical , hydraulic, pneumatic ) without
seek prior consent from the manufacturer.
Failure to comply with these rules can make your machine dangerous . In case of damage or
injury , product liability will be completely cleared.
4. GENERAL SAFETY RULES
The other chapters of the instructions provide additional information that you also respect for your
safety.
Remember that vigilance and caution are the best assets of your safety.
Regulations and rules of prevention against accidents and safety related to occupational health,
protection of the environment and trafc must be observed at all times.
Make sure that no people, animals and no obstacle is not closed to the machine before starting and
during operation.
Keep children away permanently from the machine.
Never carry passengers on the machine OR Do not carry passengers by using seats provided for
this purpose, in accordance with current regulations.
Do not walk on the hoods or in any other place of the machine, except the areas provided for this
purpose (ladder, platform, means of access to the workstation)
Before working on the machine, ensure that it can not be started accidentally.
All remote commands (rope, cable, rod, exible, etc.) must be placed in designated areas so that
they may accidentally trigger a risk of generating operation of accident or damage.
Before use, check the tightening of screws, nuts and ttings. Tighten if necessary.
Before use, after each adjustment and maintenance, ensure that all devices protection are in place
and in good condition, and that their locks are engaged.
Make sure the plot (or lawn, etc.) has no unevenness and debris (wood, scrap metal, plastics, fence,
etc.) that can be thrown by the machine or damage it.
Do not wear loose clothing, long hair and jewelry and free that might be caught or trapped by ele-
ments of the machine in motion.
Never put hands, arms or feet moving parts, even at low speed. Keep your vis-à-vis animated ele-
ments distances.
When you hear a sound or feel unusual vibrations, stop the operation of the machine, look for and
eliminate the cause of the incident before returning to work. Call your dealer if necessary.
4.1 Generalities

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Read the maintenance manual and the
safety instructions before starting up.
Before any intervention, turn off the
tractor engine and remove the ignition
key.
Never put your hands in hazardous
areas while the parts are moving.
There is a danger of trapping your
hands.
To prevent leaks from the hydraulic
circuit, adhere to the instructions in
the maintenance manual.
People should be kept away from
the danger zone. There is a risk they
may be run over.
People should be kept away from
the danger zone. There is a risk they
may be run over.
Do not go up on the step during the
moving of the machine.
4.2 Warning & pictograms
Warnings and symbols afxed to the machine provide information on the security measures to
strictly observe and help prevent accidents.
Make sure that the warnings and pictograms remain clean and clearly visible. If damaged , have
new decals to your manufacturer (or distributor).
For repairs , ensure that spare parts have the same stickers as the original parts.

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Maintain in place the protection cran-
kcase of the training belt of the seed
drill to protect your hands.
Be CAREFUL ! Risk of collision of
the wheels durng the folding against
hte tractor.
After the rst hour of work, tighten the
bolts.
Vibrations can loosen the bolt assembly.
4.3 Toxic products
It is advisable to have at hand a rst aid kit .
Avoid contact with skin, eyes and mouth products such as fuels, oils ,
solvents, antifreeze and cleaning products . Most of them contain substances harmful to your health.
In case of incident , consult a doctor .
Please observe the indications on the safety labels containers of toxic products .
Batteries contain sulfuric acid. In case of skin contact , rinse
plenty of water and consult a doctor.
The pressurized hydraulic uid that escapes can have sufcient force to penetrate the skin and
cause serious injury . In case of contact with the body, see a doctor immediately .
4.4 Blockages
4.4.1 If the jam persists
Stop the engine, remove the ignition key or disconnect the battery (or the power outlet
electric).
Put the gear lever into neutral.
Apply the parking brake
Disengage the PTO .
Disengage the machine drive mechanism
Disconnect the hydraulic hoses.
Wait until all moving parts have completely stopped .
Lower / reassemble the machine
Fit the stabilization systems ( shims , stand, etc.).
To prevent eye injuries , do not look
directly into the area of service radar
sensor.

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4.5 Fires
4.5.1 Preventive measures, warning against ammables
To avoid risk of re:
• make sure to keep the machine and its own accessories ;
• hold the (names of machine elements ) cleared of grass, leaves or excess grease .
Handle fuel with care. It is highly ammable, and its vapors are explosive .
Never store fuel container and the machine the tank still contains fuel in a building where fumes may
reach a ame or spark .
Never ll the fuel tank inside a building. Do not smoke while lling.
Never remove the fuel tank cap or add fuel in the tank when the engine is running ( or hot).
4.5.2 Fight against re
In any situation of re, use common sense and do the best to control it.
OR
Move away immediately from the machine and make sure that no one is near it.
4.6 Overhead power lines
Make sure that the clearance from the machine is sufcient in all cases of use of the machine ( eg
with open bonnets ) .
Consider also the radio antenna or other original accessory or retrotted and that changes the
height of the machine .
In case of contact of the machine with a power line , immediately stop the movement of the ma-
chine, its engine and engage the parking brake .
Check if you can leave your current position without touching the electric cables, then
jump your way that there is no position of simultaneous contact of your body with the machine and
the ground for your release .
Do not touch the machine until power lines are de-energized .
For anyone who approach the machine warn not to touch the machine and request that the power
line is switched off .

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4.5 Fires
4.6 Overhead power lines
4.7 Hitch / Tow
The hitch of the tractor must be done on the hitch points provided for this purpose.
Ensure compatibility of the machine with the tractor (minimum motor power, hitch type, characteris-
tics of the PTO of the tractor, etc.).
Do not stand between the tractor and the machine without turning the gear lever in neutral, close the
tractor parking brake and the machine disconnected PTO.
Do not stand between the tractor and the machine during a maneuver of the tractor, that it is control-
led from the cab or from outside the tractor.
For maneuvers, select the forward speed of the tractor as small as possible.
When coupling, place the controls of the tractor so that it can not move during handling.
Once hitched machine, the towing device must be locked. Check the lock and the state of the hitch
before traveling.
Make sure the hitch of the machine causes neither overloaded nor bad weight distribution on the
tractor that could undermine stability:
• Do not exceed the maximum permissible load in tow points.
• Establish, if necessary, ballast weights on the supports provided for this purpose
according to the tractor manufacturer’s instructions.
When attaching or removing the machine, be sure to place all the support equipment and stability in
their respective places (on machines so equipped) to avoid imbalance of the machine.
4.7.1 Generalities
4.7.2 Especially if towing a machine the lower lift arms : Hitch «two points»
Hitch the machine to a tractor whose lifting is equipped with lateral and vertical locking devices .
To travel on the road , observe the specied coupling height in the instructions for use and lock the
lift .
4.8 PTO / transmission Cardan shaft
Check before operation that the speed and direction of rotation of the tractor PTO is compatible with
the intended use of the machine.
Check that power safety plugs are in place and in good condition. replace immediately if damaged .
Do not engage the PTO of the tractor when the engine is stopped.
Disengage the PTO when the angular limit of the transmission shaft may be achieved , eg by turning,
going up or down .
Any contact of the cardan shaft on the tractor or the machine can cause damage.
4.8.1 Security linked to the tractor PTO and the machine shaft receiver

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4.8.2 Safety related to transmission shafts with universal joints
Only use the PTO shaft supplied with the machine or recommended by your manufacturer.
Ensure the proper collection tubes of the universal drive shafts , both in the working position in trans-
port position .
Follow the safety instructions of the manufacturer of the transmission drive shaft .
Before connecting or disconnecting a transmission shaft PTO , disengage the PTO , stop the engine
and remove the ignition key.
Make sure before each use that the universal drive shaft is in good condition and is mounted and loc-
ked correctly.
Make sure the protector of the driveshaft is still in place and undamaged . Immediately replace if da-
maged .
After disconnecting the universal drive shaft to the PTO of the tractor , the latter must be covered with
a protective cap.
4.9 Maintenance & repair
Thread -
Torques depending on the class of quality screws and nuts
8.8 10.9 12.9
M8 24 33 40
M10 47 65 79
M12 81 114 136
M14 128 181 217
M16 197 277 333
M18 275 386 463
M20 385 541 649
M22 518 728 874
M24 665 935 1120
4.9.1 Generalities
The maintenance and repairs must be performed by qualied persons.
Always keep the machine and its accessories in perfect condition.
Be sure to clean oil and fuel tanks .
Observe the maintenance intervals .
Before working :
Stop the engine, remove the ignition key or disconnect the battery (or the electrical outlet ) .
Put the gear lever into neutral.
Apply the parking brake .
Disengage the PTO .
Disengage the machine drive mechanism
Disconnect such hydraulic hoses.
Wait until all moving parts have completely stopped .
Lower / reassemble the machine.
Fit the stabilization systems ( shims , stand, etc.).
Let cool the engine, the transmission housing , the angle gear ... the machine.

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4.9.2 Welding operations
During welding operations on the machine ( or tractor) , disconnect the battery ( or the electrical out-
let ) and protect the pipes (especially rubber ) to prevent them from being damaged by incandescent
projections that could cause loss of oil , hydraulic uid , coolant , etc.
4.9.3 Interventions on tires
Do not work on tires unless you have the special tools and the necessary experience. Incorrect ins-
tallation can seriously compromise your safety. When in doubt, call a qualied staff.
The tire assembly of characteristics different from those recommended by the manufacturer is prohi-
bited.
4.9.4 Electrical work
Before starting work on the electrical system , disconnect the battery ( or the electrical outlet ) .
4.9.5 Hydraulic interventions
Before working on the hydraulic system , make sure that the installation is not under pressure. Elimi-
nate the pressure before disconnecting hydraulic lines .
The hydropneumatic accumulator is a gas pressure apparatus. It is forbidden to change its appearance
by machining, welding, grinding, drilling or any other means.
The hydropneumatic accumulator and its attachment must be constantly maintained in good condition.
All precautions must be taken to never exceed the maximum allowable pressure for the accumulator
After checking or adjustment, it shall show no gas leak.
Before restoring pressure in the hydraulic lines , make sure all connections are tightened.
4.9.6 Repairs
Eliminate or to remove any failure that could compromise security.
Immediately repair any leak or incident of the hydraulic circuit and the cooling circuit of the machine.
Do not look for a hydraulic oil leak (under pressure) with the ngers.
Guards and defective or damaged locks must be replaced immediately. No protective originally xed
on the machine must be removed or modied.
The hoses must not come from pipes that have already been used in a circuit.
Gas tubes shall show no welding. When a exible or rigid pipe is damaged, it must be replaced
immediately.
Repairs affecting under pressure or tension (springs , accumulators , etc. ) use of procedures and
specic tools . They should only be performed by a qualied person .

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5. ENVIRONMENTAL PROTECTION
5.1Storage and disposal (pollutants )
5.1.1 Pollution of land
Be careful not to spill on the oor and not to throw waste into drains fats and substances such as
engine oil, hydraulic oil, coolant, brake uid, fuel, etc.
Do not mix fuel and oils.
The user’s attention should be drawn to the risk of serious pollution by disposal of waste oils. This
concerns in particular used engine oils and transmission systems, as well as lubricating oils, mineral
oils used for hydraulic systems used oil must be collected and stored by avoiding mixing with water
or any other waste not oily. They should be stored in airtight facilities until their collection or their
treatment.
Collect the draining of liquids in sealed containers, clean and provided for this purpose.
It is prohibited to store, to give up, to le in the natural environment or burning outdoors tires. Rap-
portez- them to a distributor or an authorized collector.
In the absence of specic EU directive, different arrangements may exist in other Member States.
5.1.2 Air pollution
Do not open an air conditioning circuit ( contains gases that should not be released into the atmos-
phere). Only your manufacturer (or distributor ) may empty , recharge an air conditioning system and
recover the polluting gases.
5.2 Machines for the application of pesticides
When mixing , keep the product manufacturer ‘s instructions
precisely determine the amount of product needed to avoid late boiled scraps of treatment.
When the product container is empty, rinse it thoroughly eg by rinsing device .
Intervene when weather conditions are favorable, early morning or late afternoon .
Select a slow forward speed and low pressure spray to avoid losses due to drift .

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6. COMMISSIONING AND OPERATION
6.1 Environmental conditions
If you must do when you start your machine in a room , make sure ventilation
sufcient local . ( The engine exhaust contains poisonous CO).
7. TRANSPORT / MOVING
7.1 Trafc on roads open to the public
Before embarking on the highway :
• Place the transport position wash according to the explanatory note ;
• check the correct operation of the brakes;
• ensure the proper implementation , cleanliness and proper functioning devices
signaling and lighting provided ( lights, reectors , etc.).
On public roads , observe the provisions of the Highway Code :
• Respect the maximum size (width, length ) allowed. If exceeded the maximum size , comply with
regulations for exceptional transport.
• Respect the speed limit

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• CALCULATION OF DISTRIBUTION OF EXPENSES
LOAD FRONT AXLE TRACTOR SHALL BE EQUAL AT LEAST 20% OF
WEIGHT EMPTY THE TRACTOR
To check these values , follow these steps to
perform the calculation:
tractor control
- To check :
• The total weight allowed.
• The loads permitted axle.
• The supported load the coupling point of the
tractor.
• The permissible load capacity of the tires
mounted on the tractor.
• Is it permissible coupling load enough?
All gures on the registration card or on the
rating plate and in the tractor manual .
Values to be aware :
• M1 mini = Weighting calculation required up front to a minimum
• Pc= Calculation of the total weight of the unit ( tractor + Machine )
• P1c = Calculating the load on the front axle
• P2c = Calculating the load on the rear axle
P(Kg) empty weight of the tractor Consult instructions for use or registration card
tractor.P1 (Kg) load on the front axle of the tractor empty
P2 (Kg) load on the rear axle of the tractor empty
M2 (Kg ) Total weight behind machine Consult the specications of the
machine.
M1 (Kg) Total weight of ballast in the front
Consult the technical characteristics of
tractor and the front ballast , or measure .
a
(M ) Distance between the ballast center of
gravity
front and center of the front axle
b(M ) Wheelbase of tractor Consult instructions for use or registration card
tractor, or measure
c(M ) Distance between the axis and the lower
hitching center of the rear axle
d(M ) Distance between the axis and the lower
hitching the machine center of gravity
Consult the specications of the
machine.

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P(Kg) empty weight of the tractor Consult instructions for use or registration card
tractor.P1 (Kg) load on the front axle of the tractor empty
P2 (Kg) load on the rear axle of the tractor empty
M2 (Kg ) Total weight behind machine Consult the specications of the
machine.
M1 (Kg) Total weight of ballast in the front
Consult the technical characteristics of
tractor and the front ballast , or measure .
a
(M ) Distance between the ballast center of
gravity
front and center of the front axle
b(M ) Wheelbase of tractor Consult instructions for use or registration card
tractor, or measure
c(M ) Distance between the axis and the lower
hitching center of the rear axle
d(M ) Distance between the axis and the lower
hitching the machine center of gravity
Consult the specications of the
machine.
Complete the table below :

VALEURSCALCULEES
VALEURSAUTORISEESPARLE
TRACTEUR
VALEURSAUTORISESPARLES
PNEUMATIQUESMONTESSURLE
TRACTEUR
PC
(Kg)
(Kg)
(Kg)
P1C
(Kg)
(Kg)
(Kg)
P2C
(Kg)
(Kg)
(Kg)

- Check that:
• The calculated values must be <or = to the allowed values for the tractor and also by the tires
mounted on the tractor.
• It must be observed on the front axle of a tractor minimum load > or = 20 % of the load of the unla-
den tractor .
IT IS FORBIDDEN TO COUPLE THE MACHINE IS A TRACTOR:
• The calculated total load is > permissible value .
• The load on the front axle is < the minimum required.
CALCULATED VALUES VALUE ALLOWED BY THE TRACTOR VALUES ALLOWED BY TIRES
FITTED TO THE TRACTOR

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10. CLEANING
10.1 Cleaning Methods
Cover all openings to protect against the penetration of water, steam or cleaning products.
When using a high pressure hose , do not stand too close to the machine and avoid direct spray on
electronic organs, motor and electrical connections , hydraulic lines and hoses , seals, ller caps ,
etc.
10.2 Type cleaning products
10.3 Controls the condition of the machine after cleaning
Do not use harsh cleaning products ( chlorinated) .
Use rags that lint or soft brushes .
After cleaning, check the fuel lines , engine oil , brake and hydraulic oil and make sure they do not
leak , the connections are not loose and that show no deterioration.
Rectify immediately to deteriorations .
11. SPECIAL FEATURES OF THE MACHINES USED IN EXPLOSIVE
ATMOSPHERES
As part of an ATEX zone , the personnel must be aware of the risks
explosion and possibly have received specic ATEX training.
9. HANDLING & REPAIR
9.1 Repair
Only use spare parts and accessories comply with the instructions in this document .
8. HANDLING
The handling of the machine will be done using the lifting eyes provided for this purpose , using a
hoist with a hook (crane, hoist , etc.).
Do not use the lifting eyes of the machine when lled .
When lifting the machine , be sure to keep away any other person and never be put under the lifted
machine .

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FRONTAL HOPPER

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INDEX
1. TECHNICAL SPECIFICATIONS
1.1 Description
1.2 Implement components
1.3 Chart of technical data
1.4 Sound level
2. INSTALLATION
2.1 Transport
2.2 Lifting
2.3 Connecting the front hopper to the tractor
2.4 Radar installation
2.5 Connecting system between front hopper and rear distribution head
2.6 Check of the tractor stability and its lifting power
3. INSTRUCTIONS FOR USE
3.1 Operation of the blower
3.2 Distribution
3.3 Unhitching the front hopper
3.4 Unhitching the rear implement
4. MAINTENANCE
4.1 End of seasons operations
5. ACCESSORIES
5.1 Hopper extensions