Reinco TM7-30 Series Quick start guide

TM7-30 SERIES POWER MULCHER
SAFETY, OPERATION, PARTS & SERVICE
MANUAL
REINCO INC. TOLL FREE [phone]
PO BOX 512 PHONE [phone]
PLAINFIELD, NJ. 07061-0512 FAX [phone]
www.reinco.com [email protected]

NOTICE
Every attempt has been made to make this manual complete, accurate and up-to-date. However,
all information contained herein is subject to change due to updates and design modifications. All
inquiries concerning this manual should be directed to REINCO INC.
CAUTION: The following information is
IMPORTANT to the HEALTH and SAFETY of
your employees. Please READ, take ACTION and
FILE this document for future reference. Ask for
additional copies if required.
Study this manual carefully before
attempting to operate the machinery.
This safety alert symbol is used to call your attention to instructions concerning your
personal safety. Federal law requires you to explain the safety and operating
instructions furnished with this machine to all employees before they are allowed
to operate the machine. These instructions must be repeated to the employees at the
beginning of each season. Be sure to observe and follow these instructions for you and
your employee's safety.
This symbol is used to draw attention to those operational and maintenance
instructions we consider important to insure long trouble-free operation of this
machine.
CALIFORNIA
PROPOSITION 65 WARNING
DIESEL ENGINE EXHAUST AND SOME OF ITS
CONSTITUENTS ARE KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS AND OTHER REPRODUCTIVE HARM.
REVISED 0398
PN 33000900
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

FORWARD PAGE 1
REINCO MODEL TM7-30 SERIES
POWER MULCHER
FORWARD
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 2REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

FORWARD PAGE 3
A MESSAGE FROM REINCO
Getting the most out of your new TM7-30 POWER MULCHERshould be within the reach of an inexperienced
crew in a few hours. The purpose of this manual is to minimize start up difficulties and acquaint the new owner with
recommended operating procedures and techniques. The following pages also include information on parts, service
and accessories to help in making your new machine a versatile and profitable investment.
Your new REINCO POWER MULCHER represents the culmination of over thirty-five years of expertise
embodying field feedback, innovative design and manufacturing experience. Functional simplification and
avoidance of mechanical complexities have been prime engineering objectives throughout this time. The benefits to
be realized will be years of trouble free performance with minimum attention and maintenance.
Every operator and foreman should read this booklet and familiarize himself with the operational and
mechanical aspects described. Some of the following commentary may appear to be obvious, but at the
expense of being repetitive or assuming certain basics, this will serve as a guide for both owners and
operators not acquainted with mulching procedures as well as providing instructions on the detailed
operation of your new unit.
This manual is provided to ship with new units manufactured at the date of this document's revision. It is
also supplied as a reference guide for units of similar construction, manufactured under prior designs.
Some parts, options, engines, etc., may not be, or may not have been, available at the time of production
of your machine. Contact REINCO for cost and availability of any requested upgrades.
All references made to engines, apply to the Wis-Con W4-1770 engine only. Owners of equipment with
other power plants should consult the appropriate engine manufacturer's literature for applicable detailed
information.
We at REINCO welcome this opportunity to be of service to you and wish to express our appreciation for the
confidence extended by your selection of REINCO mulching and seeding equipment.
WHAT IS MULCHING
From a horticultural point of view, mulch can cover a wide variety of organic materials. Pine bark, wood chips, pine
straw, peat, and hay or straw are typical. At REINCO, our concern has been with the processing of the last two
products in a useful productive form.
Reinco Power Mulchers process rectangular bales. After removing the twine or wire, the expanded slabs or flakes
are thrashed into uniform stalk lengths, adjustable between 4" and 10" in length. These are then blown in place over
prepared ground surfaces forming an intertwined mat. The mulch serves to control topsoil water evaporation, wind
and water erosion while providing a beneficial micro climate promoting more rapid seed germination.
Mulch is commonly applied at the rate of 1-1/2 to 2 tons to the acre (about 3" to 4" of fluffed height). Higher rates, 6
tons or more, may sometimes be specified. There is a limit however, because more is not necessarily better. Too
much will snuff out required air and light inhibiting new seedling growth.
To provide a sense of productivity, the TM7-30 carries a nominal rating of 5 tons per hour. In more practical terms
this machine will process good quality dry mulch weighing about 60 lb. per bale at the rate of about 3 bales a minute.
It is safe to predict that capacity limits are based on getting material to the machine and not how much the machine
can process.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 4REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

SAFETY PAGE 5
REINCO MODEL TM7-30
POWER MULCHER
SAFETY
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 6REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
POWER MULCHER SAFETY OVERVIEW
Personnel responsible for your Power Mulcher training program, maintenance, and operations must read and
understand this safety manual and operator's manual. No one should set up, operate or maintain a Power
Mulcher until they understand it, its operation and know how to do their job safely.
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see it in your operations manual, be alert to the potential for
personal injury.
Follow recommended precautions and safe operating practices.
UNDERSTAND SAFETY WORDS
A signal word - DANGER, WARNING, or CAUTION - is used to
identify a potential for serious injury. DANGER identifies the most
serious hazards.
DANGER or WARNING safety signs are located near specific hazards.
General precautions are listed on CAUTION safety signs. CAUTION
also calls attention to safety messages in this manual.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in your operations manual and on your Power Mulcher. Keep safety signs
in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair
parts include current safety signs and safety guards. Replacement safety signs and guards are available from
your Reinco dealer or directly from Reinco.
Learn how to operate the machine and how to use the controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.
If you do not understand any part of this manual and need assistance, contact Reinco directly.
CONCENTRATE ON YOUR JOB
Daydreaming, worrying about other problems or other improper operation of a machine could cripple you for
life. Operating a Power Mulcher requires your complete attention. Talking, joking or participating in or
watching horseplay could result in physical injury to you . . . and that's not something to joke about. So watch
what you are doing and concentrate on your job.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

SAFETY PAGE 7
KEEP CLEAR OF THE WORK AREA
The purpose of a Power Mulcher is to cut and thrash bales of hay and discharge the
processed mulch away from the machine. The Power Mulcher utilizes a powerful
engine which turns a main drive shaft , beater chains and blower wheel at high
speed to process the hay. It is obvious that this same capacity will sever arms,
hands, fingers or any other part of the body that is in the work area when the
machine is activated.
Additionally, the discharge from the blower is capable of blowing mulch in excess
of 100 feet on some models. The machine's discharge is powerful enough to
dislodge pebbles, stones or other debris which may cause eye injury.
The person responsible for activating the machine is the boom operator. It is his responsibility to see not only that his own body
is clear of the work area and all moving parts, but that his co-workers are clear also and are entirely visible in a safe location
before activating the machine.
During set-up, maintenance or other work on the machine which requires manipulation within the beater drum, fan housing,
boom, feed tray, engine or other work area, the key should be removed from the machine and battery disconnected.
WEAR PROTECTIVE CLOTHING
Protect your eyes from blowing chaff as well as rocks and other foreign debris found in mulch bales. Use
approved impact resistant eye wear.
As the conditions dictate, the use of respirators to protect you from inhaling nuisance dust is recommended.
Construction equipment is noisy. Prolonged exposure to loud noise can cause impairment or loss of hearing.
Use approved ear protection to control this hazard.
Reflective gear and hard hats may also be necessary depending on your job site.
PRACTICE WORK AREA SAFETY RULES
The location of your job site will demand that additional safety practices be implemented.
Always follow the applicable OSHA regulations.
While working on road sides and interstate highways, insure that appropriate strobes,
flashers and other warning devices are installed on all vehicles as required by law. All
workers should be wearing high visibility reflective vests. Anti-crash vehicles should be
employed when appropriate. The use of barriers and flagmen is suggested. Be aware of
the traffic flow and use caution to avoid discharging towards vehicles.
Since Power Mulchers are used at a variety of locations (strip mines, coal storage areas, land fills, refineries, power plants, and
protected wilderness areas) it is imperative to contact the appropriate safety official or regulating agency to obtain information
regarding any special safety considerations on specific job sites.
FIRE IS ALWAYS A POSSIBILITY
The potential for fire always exists. The combination of fuels, heat from engines,and clean dry straw increase
the risk. Have a fire extinguisher near the work area. Learn to look for it before you begin working.
Always keep the machine clean of chaff and debris.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 8REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
NEATNESS IS IMPORTANT
Keep the floor of your work area clear of bales or flakes of mulch, twine, scrap and trash that could cause you
to stumble. Falling or slipping can result in painful or perhaps even fatal injuries.
Put all fuel, tools and other equipment away when you are not using them. Even a screwdriver can be deadly
if left on an enclosure of the machine.
CLEAN AS YOU GO
Twine, when removed, should be disposed of immediately in a container away from the Power Mulcher.
That loose piece of twine around the machine could cause you to fall or loose a hand or finger.
PROPER BALE HANDLING IS IMPORTANT
Bale twine or wire is dangerous. When cutting and removing twine from
a mulch bale the handler must make sure that the twine is not pulled into
the machine. The twine can wrap around a shaft and pull an arm or hand
into the machine. It is capable of cutting through fingers.
It takes only a fraction of a second to lose fingers. Pay attention to your
fingers, the twine, and the moving equipment when handling twine.
HYDRAULIC SYSTEM CONCERNS
Some Power Mulchers are manufactured with hydraulically operated power feed systems.
Hydraulic fluid lines are a high pressure fluid hazard. To prevent serious injury or death always
relieve system pressure before repairing or adjusting or disconnecting.
Tighten all connections before applying pressure. Search for leaks with a piece of cardboard.
Leaking hoses, fittings or components should be reported to your supervisor immediately.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be
surgically removed in a few hours or gangrene may result. Doctors unfamiliar with this type of
injury should reference a knowledgeable medical source.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

SAFETY PAGE 9
HYDRAULIC FEED SYSTEM JAMS
Should the hydraulic power feed system jam and the feed flipper drum stop rotating, the
pressure relief valve in the flow control valve will open. Before attempting to clear any feed
system jam, turn the engine off and return the feed system control cable to its closed position.
The jammed bale may now be cleared.
Failure to shut the machine down will cause the power feed system to immediately resume
operation when the system pressure drops below the relief valve setting. This could cause
death or severe bodily injury.
VIBRATION IS A WARNING SIGN
A rotation unbalance of any sort will become obvious in the form of vibration. Vibration is an
important warning sign of impending mechanical failure. Instruct all users of your equipment to
report unusual vibration at the onset.
PRACTICE SAFE MAINTENANCE
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service or adjust machine while it is running. Keep hands, feet and clothing away
from moving or power driven parts. Disengage all power and operational controls, and relieve
pressure. Stop engine and remove key. Allow machine to cool.
Disconnect the battery before machine adjustments or welding on machine.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or
broken parts. Remove any build-up of grease, oil or debris.
PROPER ENGINE SERVICING IS IMPORTANT
Do not perform service on an engine if you are not qualified.
Use care when refueling all engines, whether gas or diesel units. Fuels and their vapors are
extremely flammable and can explode when ignited. Do not fill the fuel tank when engine is hot or
running , since spilled fuel could ignite if it comes in contact with hot parts or sparks from the
ignition. Do not start the engine near spilled fuel; wipe up spills immediately. Never use gasoline as
a cleaning agent.
Store fuels in approved containers only. After refueling remove containers from work area.
Do not add oil when engine is hot or running as oil could vaporize and ignite.
Do not add coolant to water cooled units when engine is hot due to the possibility of steam burns.
Only remove filler cap when cool enough to touch with bare hands.
Slowly loosen cap first to relieve pressure before removing completely.
Engines are a burn hazard. The crank case, cylinder head, exhaust system,
radiator, and other components can get extremely hot from operation.
The electrical systems of engines can be a source of high voltage. Never touch electrical wires or
components when engine is running. Never attempt to start the engine by shorting across the starter
solenoid.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 10 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
Engine exhaust gases contain poisonous carbon monoxide. Never run engine in an enclosed area.
Avoid inhaling exhaust fumes.
Avoid accidental starts which could cause injury to yourself or fellow workers. Remove the ignition
key. Disconnect and ground the spark plug wire on one and two cylinder gas units. On electric start
units, disconnect the battery cables. Always remove the ground (-) cable first.
Refer to the engine manufacturer's operation and safety manuals for more detailed information.
ENGINE SPEED IS IMPORTANT
Never tamper with the governor components settings to increase the maximum speed. The
components used to build the Power Mulcher are designed to operate at a specific maximum speed.
Severe personal injury and damage to the Power Mulcher can result at speeds set above the
maximum.
A rotation unbalance of any sort will become obvious in the form of vibration. Vibration is an
important warning sign of impending mechanical failure. Notify your supervisor of any unusual
vibrations or noises at the onset.
TRAILERED UNIT CONCERNS
The machine's frame should be level for towing, as well as boom operator safety. The hitch should
be located so that the truck bed overhang will not interfere with the load tray. Provide adequate set
back from the vehicle chassis frame so that jack knifing, when backing up, will not damage
machine. Provide for securing the safety chains. Running lights are standard for over the road
travel. They include stop, directional, tail side markers and license plate. Make sure all running
lights are working at the start of each day.
The flasher light switch of the truck, when engaged, will also activate the directional and tail lights
mounted in the rear bumper. Whenever emergency signaling is required, use this circuit.
Initially, it is important to check the torque of the wheel lug nuts. These are set at the factory at 90
ft. lb.. Due to relaxation associated with travel, they must be torqued at 25, 75, and 150 mile
intervals.
Braking systems, if supplied, must be checked for proper adjustment and operation. Brake
adjustments should be made after the first 200 miles (seating) and again at 3000 mile intervals.
DISPOSE OF WASTE PROPERLY
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste
used with Reinco equipment include such items as oil, fuel, coolant, filters, batteries, emulsified
asphalt, tackifier and fertilizers .
Use leak proof containers when draining fluids. Do not use food or beverage containers that may
mislead someone into drinking from them. Do not pour waste onto the ground, down a drain or into
any water source.
Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling
center, or from your state's Environmental Protection Agency.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

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SAFETY PAGE 11
LOOK THINGS OVER CAREFULLY
Before operating your Power Mulcher, look to see if your machine is in the proper condition. Are
the beater chains or flail knives all in place? Are they worn? Is the blower wheel in operating
condition? Is the work space clean? Is the fuel properly stored? Is all the bale twine cleaned up?
Are the machines guards and covers all in place? Are all nuts, bolts and screws tight? Do you know
where the fire extinguisher is? Do all workers have protective safety gear? Is everything in proper
operating condition? If not, report the unsafe condition to your supervisor and be sure the problem
is corrected before beginning operation.
KNOW YOUR MACHINE
Power Mulchers all have one characteristic in common. Once the beater shaft starts spinning, simply turning off the machine will
not stop the main shaft and blower wheel from spinning. The moving machinery can cause serious injury and even death. Be
aware that a shaft which rotates at more than 2000 revolutions per minute is extremely dangerous.
Before mulching, be sure to read this entire manual.
Do not operate unit if unfamiliar with operational and safety procedures on this or any unit.
The force from the blower can kick up dust and blow over small items that are not secure.
Never discharge the unit towards people. Bodily injury may occur.
Never force any material into the machine.
Never attempt to clear the beater drum of debris or make adjustments while the engine is running.
Be sure to keep all body parts and clothing away from moving parts while engine is running.
Do not attempt to discharge rocks, nails, or other debris which may damage blower or cause premature wear.
Do not operate machine without factory provided guards installed.
Twine or wire should be cut and removed to prevent loose trailing ends from being pulled into the beater chamber.
Do not allow fingers to become entangled in the bale twine.
Do not wear loose clothing which may become entangled with the machinery.
Do not add oil, water or fuel while engine is running or hot.
Do not perform maintenance while unit is running or battery is connected.
Do not under any condition operate the machine when vibrating.
Working space must be allowed not only for the boom operator, but also for access to the stacked mulch bales.
Daily, inspect the flailing chains, blower wheel blades and drive coupling assembly for signs of wear or misalignment.
Always make sure chain stations are replaced in matched pairs.
The flailing chains are made of case hardened steel. If a link breaks, an unbalance or vibration will occur. Do not under
any condition operate the machine when vibrating. Always make sure chain stations are replaced in matched pairs.
20 Check the leading edges of the blower wheel paddles. Dry mulch causes very little wear, but dirt laden, wet or moldy
material will abrade the leading edges of the paddles. When they begin to feather and bend back, replace the wheel.
Rocks and other foreign matter found in some mulch bales may also cause bending of the wheel blades which may
produce a noticeable vibration.
21 The drive coupling connects the engine to the blower shaft. Coupling misalignment will cause vibration. Realign
immediately should this occur.
22 Secure the discharge boom latch before transporting the machine.
23 The Power Mulcher is not a passenger vehicle. Never board the machine while moving from site to site.
24 Make sure all towing systems are operational and in good order.
25 Never attempt to hitch machine without using leveling jack.
26 It is imperative that common sense and good judgment be employed when operating this machine.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 12 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

SAFETY PAGE 13
REINCO MODEL TM7-30
POWER MULCHER
OPERATION
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 14 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
MACHINE IN GENERAL
The TM7-30 Series POWER MULCHER is a
self-contained, portable machine designed to thrash hay or
straw into short, uniform lengths and then blow the mulch
strands at distances up to 60 feet.
The Model TM7-30 is powered by a heavy duty, air
cooled, gas engine which drives an in line beater/blower
shaft. The engine, blower housing with lift ring, and beater
drum are mounted to a fabricated steel frame. A rectangular
discharge boom and elbow assembly are mounted to the
outlet side of the blower housing and allow the operator to
direct the placement of mulch.
Mulch is fed to the beater drum via a removable feed tray that can be folded for storage when the unit is in
transit. A bale placed on the load tray must first be untied and the wire or twine removed to prevent it from
being draw into the machine. Care should be used to avoid entangling one's fingers in the baling twine.
The opening from the load tray to the beater drum has purposely been limited in height to prevent overloading.
An ideal flake thickness of dry mulch material is about 4 to 5 inches.
Thrashing and debaling of the mulch flakes in the beater drum is accomplished by a series of beater chain stations. Air drawn into
the beater drum, by the blower, sucks the thrashed stalks and strands through the beater drum and convey them under high static
pressure and volume through the discharge boom.
An engine instrument control panel is mounted on the engine cowl. The panel includes ammeter, hour meter, keyed ignition, and
choke control.
Discharge distance is controlled by adjusting the engine speed with the throttle mounted within easy reach of the operator.
Model TM7-30X is a single axle, trailer mounted unit. It has a
fixed tongue, safety chains and top wind screw jack and foot
pad. A 2" ball type hitch is supplied standard. An optional
adjustable lunette eye hitch is also available. The skid and trailer
mounted units are similar with the exception of the discharge
boom length and the load tray assembly.
Either of the above models may be equipped with an optional
emulsion spray system which allows simultaneously blowing
hay and coating the mulch with emulsified asphalt or other
liquefied tacking material. Machines equipped with this option
are designated as TM7-30A or TM7-30XA.
UNPACKING
The TM7-30 Series Power Mulcher is normally shipped unpacked on a flat bed truck. Some units, however are shipped
palletized or crated to accommodate other methods of transport. If it is received in the original factory packaging, your new
Power Mulcher Model TM7-30 may require some light assembly.
1 Remove the banding straps by cutting with a pair of snips. Pull the cardboard from the pallet, and remove the outer
packaging.
2 Assemble the discharge boom assembly (Ref.: pg. 44 - 47).
3 Locate the lifting loop and lift the unit from the pallet with a hoist and sling.
4 Place the machine in an open area suitable for inspection.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

OPERATION PAGE 15
ASSEMBLY
The TM7-30 Series Power Mulcher is normally shipped fully assembled. Look the machine over to insure that all items appear
to be installed and secured. On some occasions, assemblies must be broken down for shipment.
WARNING! INSTALL BEARING GUARD BEFORE OPERATING.
GUARD INSTALLATION INSTRUCTIONS
1 Remove mulcher from shipping carton.
2 Locate the wire bearing guard.
3 Remove and retain the two (2) hex head cap screws and
nuts located on the bearing side of the beater drum.
(The side opposite the engine).
4 Orient the guard so that the "looped ears" face up, then
slip the bottom stringer hooks into the two (2) holes on
the beater drum near the base frame.
5 Push the guard toward the beater drum and align the
two (2) "looped ears" with the upper mounting holes.
6 Secure the guard with the two (2) ¼-20 x 3/4" hex head
cap screws and nuts previously removed. Position the
fasteners so that the nuts are on the exterior of the
machine.
LOCATING THE LOAD TRAY [SKID MOUNTED UNITS ONLY]
1 Remove the load tray from the side of beater drum by lifting it and position it in the mouth of the beater chamber so
that it may be supported at a slight angle. To do this, place the reinforced end of the tray over the support bar and
under the support lip (both run crossways in beater chamber opening).
2 Swing open the load tray extension tray to it's open position.
Inspect machine for obvious obstructions in beater chamber, blower housing, and the rest of the drive mechanism. Check all
bolts for tightness.
PRE-OPERATION INSPECTION
Before placing your machine on the job site, it is recommended that a familiarizing check-out be conducted for all key personal
involved with the operation. Each machine is functionally tested at the factory prior to shipping. Before starting up, however,
retrace the factory inspection procedures as follows:
All units:
1. Crank case oil level
2. Air cleaner assembly
3. Fuel (Check engine manuals for grade)
4. Battery connections (negative ground)
5. On-off and start switch, instruments, horn
6. Remove boom lock and actuate boom
7. Remove feed tray, open and install
8. Remove any debris from beater drum
9. Inspect failing chain stations
If equipped with emulsion spray option:
10. Pump, sheave and belt alignment and tension
11. Pump clutch and lever linkages
12. Suction strainer and prime fill cap
13. Hose connections and auxiliary spray valve
With trailer option:
14. Wheel lugs and tires
15. Ball hitch, safety chain and swing jack
16. Trailer wiring cable and plug
17. Lighting
18. Brakes, if supplied
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 16 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
MOUNTING
Model TM7-30 can be secured to any flatbed truck or trailer and is compact enough to be carried in a standard pickup truck. The
ideal working position is in the back of the bed and on the shoulder side of the road with the load tray extending toward the
mulch supply.
IMPORTANT ! Working space must be allowed not only for the boom operator, but also for
access to the stacked mulch bales. For a large trailer, two men or more will be
required for top productivity.
A lifting loop is provided so that a front end loader, or a fork lift with lifting chain or sling, can be used to transport and position
the machine. Once in place, secure with binders or mounting cleats and blocks. The base frame has four bolt holes through
which fasteners can be positioned to secure the machine.
IMPORTANT ! Insure that the machine base is placed on a level surface before fastening.
Do not distort the frame.
TOWING THE MULCHER
The TM7-30X trailer frame tongue has permanently fixed, 2" ball hitch with a nominal height of 26". An optional lunette
eye requires a pintle hook mounted on the towing vehicle. Either style require a Class B hitch assembly. It is important that
the trailer hitch is properly positioned on the vehicle:
1 The first concern is height. The machine frame should be level for towing, as well as operator safety.
2 Secondly, the hitch should be located so that the truck bed overhang will not interfere with the load tray when in the
retracted position.
3 Next, provide adequate set back from the vehicle chassis frame so that jack knifing, when backing up, will not damage
the machine.
4 Finally, provide for securing the safety chains.
Running lights are provided as standard equipment. They include stop, directional, tail and license plate. A pig tail harness
is included. This must be installed on the vehicle chassis to complete the recommended trailer hook up.
The truck hazard flasher switch will also activate the directional and tail lights mounted in the rear bumper. Use this circuit
when working on roadways.
WARNING ! Periodically check the torque of the wheel lug nuts. These are set at the
factory at (90 ft. lbs). Due to relaxation associated with travel, they must
be torqued at 25, 75, and 150 mile intervals.
Do not attempt to tow unit until all hookups are complete and properly
functioning.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

OPERATION PAGE 17
ENGINE BREAK IN
The BREAK-IN period for the specific engine is noted in the vendor operation manual supplied with this manual. Proper engine
break in and maintenance scheduling will result as increased engine life.
IMPORTANT ! The recommended first oil change for the air cooled WIS-CON model W4-1770
is at 8 hours of operation.
STARTUP
Familiarize yourself with this entire manual. Also, read the engine manual.
The engine is equipped with an electronic ignition system. Other than servicing the spark plugs, adjustments, or ignition
maintenance is significantly reduced. This non-contact ignition system should provide years of trouble free service if the engine
is properly maintained. Before starting the unit, be sure it is mounted as described previously. Be sure to make your test run in
an open area.
CAUTION ! THE FORCE FROM THE BLOWER CAN KICK UP DUST AND BLOW
OVER SMALL ITEMS THAT ARE NOT SECURE.
After reading the engine manual, you may start the engine. The air cooled engine, Wisconsin Model W4-1770 has a keyed
ignition start switch. Turn to the "ON" position, pull the choke, set the throttle for a fast idle, and turn the key to "START".
Slowly reset the choke as the engine warms up.
When running smoothly, pull the throttle to rev at a high idle. No strange noises or vibrations should occur. If there is, shut the
engine down and rectify the problem (see Maintenance & Service pg. 24-37). For break-in procedure, refer to the Engine Manual
for details.
A governor control is set at the factory for 2400 RPM maximum throttle extension. The throttle is a vernier type. By depressing
the center button and pushing or pulling, quick adjustment is made. Releasing the button will lock the control, and by rotating the
outside knob, a fine or vernier variation occurs.
OPERATING CAUTIONS
BE SURE ALL OPERATORS READ AND UNDERSTAND THE FOLLOWING
OPERATIONAL PRECAUTIONS:
1 Twine or wire should be cut and removed to prevent loose trailing ends from wrapping around fingers
and then being pulled into the beater chamber.
2 Never attempt to clear the beater drum of debris or make adjustments while the engine is running.
3 Check the thrashing chains at the end of every days operation. The chains are made of case hardened
steel. If a link breaks, an unbalanced vibration will occur. Do not, under any condition, operate the
machine when vibrating. Always make sure chain stations are in matched pairs.
4 Routinely inspect the drive coupling connecting the engine drive shaft to the blower shaft. Wear on the
center member or coupling looseness will result from a vibration situation caused by an imbalance or
misalignment due to overloading, obstruction or low quality mulch. Do not operate the unit until the
coupling has been aligned or repaired.
5 The engine has been set to a maximum operating speed of 2400 RPM. Do not exceed or set speed higher,
as wear from excessive vibration may occur.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98

PAGE 18 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL
ENGINE OPERATING CAUTIONS
1 The engine has been set to a maximum operating speed of 2400 RPM. Do not exceed or set speed higher,
as wear from excessive vibration may occur.
2 Clean chaff from engine routinely. Partial engine cowl removal may be required on a periodic basis.
3 The engine is intended to run in a level position. Intermittently, the engine may run at a maximum of 25°
angle for not more than 10 minutes.
4 The available horsepower supplied by the engine drops 3% per one thousand feet above sea level. When
operating unit at an altitude of 5000 feet or greater, a high altitude carburetor jet must be installed.
Contact REINCO for details.
MULCHING
Your new Power Mulcher Model TM7-30 will accept flakes or slabs of mulch for thrashing and blowing. The opening has been
limited to 8" in height to minimize potential overloading. A bale placed on the load tray must first be untied and the wire or twine
removed to prevent from being engorged by the machine. The placement operator simply separates a flake from the untied bale
and allows the blower suction to draw the mulch into the drum. An ideal flake thickness of dry mulch material is about 4 to 5
inches.
The TM7-30 as equipped with standard flailing chain stations can blow mulch strands uniformly at distances 60 to 65 feet in
calm air. This may vary slightly depending on bale moisture content and the degree of decomposition.
This unit is rated at 5 tons per hour. Dry bales, with a count of 40 to the ton would require 200 bales for this coverage equating
to blowing ten bales every three minutes. Conversely, oversized or wet bales weighing as much as 100 pounds may require two
minutes or more for processing.
In practical terms, the machine can distribute mulch at higher outputs depending on the grade (quality), moisture content, and
age. "Clean" mulch will be thrashed and blown faster than will old, moldy or mulch infused with foreign objects. Similarly, hay
characteristically will not "mulch" as quickly as straw.
Every load of mulch varies one way or another and requires some human or mechanical adjustment. The machine is not
programmed to do this for you.
IMPORTANT ! IT IS IMPERATIVE THAT COMMON SENSE AND GOOD JUDGMENT BE
EMPLOYED WHEN OPERATING THIS MACHINE.
CAUTION ! BEFORE MULCHING, BE SURE TO READ THIS ENTIRE MANUAL.
A minimum crew of 2 men, not including the vehicle driver, is needed. To get maximum output perhaps as many as 4 or more
men will be required. Their function would be primarily to get the baled mulch to the machine and remove the twine or wire
wrap. While job size usually dictates labor requirements, a three member crew is common. This would include a vehicle driver,
a feed man and a placement operator. If extension hose is used, the operator would direct mulch placement at the far end of the
hose while the feeder would continuously provide a mulch supply to the TM7-30 thus reducing the crew size to two.
In the case of a three man crew, the operator normally stands next to the feed tray and flakes the supplied mulch bales off into
segments which are drawn into the beater chamber.
CAUTION ! NEVER FORCE ANY MATERIAL INTO THE MACHINE.
If mulch does not flow into the beater chamber by the air suction and a slight nudge, or if it plugs completely, stop the machine
before inspecting the beater chamber.
MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98