Rekluse RadiusX FTR 1200 Operation manual

DocID:191-6216200A
Revision:
081720 ©2019
Rekluse Motor Sports
Rekluse Motor Sports, Inc.
[e-mail]
INSTALLATION & USER’S
GUIDE
RadiusX
Indian
FTR 1200, FTR Rally, & FTR 1200 S

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TABLE OF CONTENTS
OVERVIEW ...........................................................................3
INSTALLATION TIPS ............................................................3
TOOLS NEEDED...................................................................4
INCLUDED PARTS ...............................................................5
DISASSEMBLE THE CLUTCH .............................................6
CLUTCH PACK INSTALLATION.........................................10
Notes for installation........................................................10
Clutch pack......................................................................10
PRESSURE PLATE INSTALLATION..................................13
PRIMARY COVER INSTALLATION....................................15
SET THE INSTALLED GAP ................................................18
CHECK FREE PLAY GAIN..................................................19
Learn how to check Free Play Gain ................................19
Two Ways to Check for Free Play Gain ..........................21
The Rubber Band Method ...................................................21
The Hand Method................................................................24
Adjust the Installed Gap.......................................................25
BREAK IN THE NEW CLUTCH...........................................26
EXP TUNING OPTIONS......................................................28
Changing the EXP springs ..................................................29
SHIFTING AND OPERATION .............................................30
MAINTENANCE...................................................................32
Disk inspection examples................................................32
TROUBLESHOOTING.........................................................34
NEED ADDITIONAL HELP?................................................35

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This kit replaces the OE (Original Equipment) or “stock”
clutch pack with a Rekluse-designed high quality clutch pack
designed specifically for your bike model. The following is a
summary of what is replaced:
·All OE steel drive plates will be replaced with Rekluse
drive plates
·All OE friction disks will be replaced with Rekluse
TorqDrive®friction disks and EXP disk
·The OE pressure plate springs will be replaced.
·Read the safety information sheet included with your kit.
·If you install this product for a customer or another
person, instruct them to read the Safety Information
document and the Installation and User Guide before
operating the bike with the product.
·Protect eyes and skin –wear
safety glasses and thin disposable
work gloves. Work in a well
ventilated area.
·Read this entire document before
performing any steps.
·Use clean, quality oil that meets JASO-MA or JASO-
MA2 engine oil standards for best performance.
·Rekluse offers Factory Formulated Oil™ developed
specifically for Rekluse products. Rekluse Factory
Formulated Oil is a perfect complement to any OEM or
aftermarket wet clutch. Visit www.rekluse.com to learn
more.
·Use the torque values listed in the instructions.
Otherwise, use the torque specifications found in your
OE service manual.
OVERVIEW
INSTALLATION TIPS

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·4mm allen wrench
·5mm allen wrench
·6mm allen wrench
·8mm socket
·10mm socket
·12mm socked
·12mm wrench
·Torque wrench in-lb
·Torque wrench ft-lb
·Picks
·Fluid catch container
TOOLS NEEDED

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Visit www.rekluse.com/support for a full parts fiche
illustration and part numbers.
INCLUDED PARTS
Item
Description
Qty.
13
EXP 3.0 BASE - HD Big Twin
2
51
Fasteners - 1/4-Turn Pin
6
60
EXP Adjustment Springs
6
60.1
Pressure Plate Springs
3
63
Drive Plate - 0.040in BT CVO
6
68
Drive Plate - 0.065in BT CVO Top
1
69.1
TorqDrive Friction Disk - Thin
5
69.2
Friction Disk - LC8 / CVO - Thick .150in
3.81mm
2
70
Basket Sleeves
12
85
EXP Wedges
6
Not Shown
Velcro straps
2
Not Shown
Orange Free Play Gain rubber band
1
Not Shown
Clutch lever warning label
1
68

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1.Stand the bike up on a suitable bike stand or lift.
2.Drain the engine oil into a suitable container by removing
the two oil drain plugs.
3.Remove the center exhaust heat sheild.
DISASSEMBLE THE CLUTCH

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4.Remove the front exhaust heat sheild.
5.Unplug the oxygen sensor connector from the front
header pipe.
6.Remove the head pipe fasteners securing the head pipe
to the cylinder head.
7.Loosen the two exhaust clamps securing the front and
rear header pipes.
8.Remove the front head pipe assembly.

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9.Remove the jam nut from the clutch cable housing and
pull the housing out from the engine case.
10. Remove the clutch cable from the actuator arm.
11. Remove the primary cover bolts.
12. Remove the primary cover.

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13. Remove the following clutch components: pressure plate
bolts, spring ring, springs, pressure plate, clutch pack,
judder spring, and judder spring seat.
bolts
springs
pressure plate
judder spring
judder spring seat
clutch pack
Pack
spring ring

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Notes for installation
·Some friction disks are marked with a small colored dot.
This mark is used for processing and can be ignored.
·See the Setup Sheet located at the back of the manual for
the proper clutch pack configuration.
·The OE basket has “half slots” at the top of the basket
tangs. This Rekluse product requires the entire clutch pack
be installed into the MAIN (deeper) basket slots. Installing
the clutch pack into the “half slots” will cause performance
issues. See the following picture for reference.
Clutch pack
1. Soak the EXP disk and all friction disks
in engine oil for 5 minutes. Make sure
the EXP and friction disks are coated on
both sides.
CLUTCH PACK INSTALLATION
Use main (deeper)
basket slots