Rekluse RadiusX BMW S1000 Operation manual

Doc ID:191-6309001A
Revision:
101619 ©2019
Rekluse Motor Sports
Rekluse Motor Sports, Inc.
[email protected]
INSTALLATION & USER’S
GUIDE
RadiusX
BMW S1000/S1000RR/S1000XR/HP4

Pg.
2
Doc ID:
191-
6309001A
Doc Rev: 101619
TABLE OF CONTENTS
OVERVIEW ..........................................................................3
INSTALLATION TIPS ...........................................................3
TOOLS NEEDED .................................................................4
INCLUDED PARTS ..............................................................5
DISASSEMBLE THE CLUTCH.............................................7
CLUTCH PACK INSTALLATION ..........................................9
Notes for installation.........................................................9
Clutch pack ......................................................................9
PRESSURE PLATE INSTALLATION .................................13
SET THE INSTALLED GAP ...............................................15
CHECK FREE PLAY GAIN.................................................17
Learn how to check Free Play Gain................................17
Two Ways to Check for Free Play Gain..........................19
The Rubber Band Method ..................................................19
The Hand Method...............................................................22
ADJUST THE INSTALLED GAP ........................................24
BREAK IN THE NEW CLUTCH..........................................26
EXP TUNING OPTIONS.....................................................28
Changing the EXP springs..................................................28
SHIFTING AND OPERATION ............................................31
MAINTENANCE .................................................................31
Disk inspection examples ...............................................32
TROUBLESHOOTING .......................................................33
BUMP-STARTING INSTRUCTIONS ..................................33
NEED ADDITIONAL HELP? ...............................................34

Doc ID: 191
-
6309001A
Doc Rev: 101619
Pg. 3
This kit replaces the OE (Original Equipment) or “stock”
clutch pack with a Rekluse-designed high quality clutch pack
designed specifically for your bike model. The following is a
summary of what is replaced:
·All OE steel drive plates will be replaced with Rekluse
drive plates
·All OE friction disks will be replaced with Rekluse
TorqDrive®disks
·The OE pressure plate springs will be replaced.
·Read this entire document before performing any steps.
·Read the safety information sheet included with your kit.
·If you install this product for a customer or another
person, instruct them to read the Safety Information
document and the Installation and User Guide before
operating the bike with the product.
·Protect eyes and skin –wear
safety glasses and thin disposable
work gloves. Work in a well
ventilated area.
·For optimal clutch performance
Rekluse recommends using fresh,
clean oil that meets JASO-MA oil rating requirements.
Rekluse offers Factory Formulated Oil™ developed
specifically for Rekluse products. Rekluse Factory
Formulated Oil is a perfect complement to any OEM or
aftermarket wet clutch. Visit www.rekluse.com to learn
more.
·Use the torque values listed in the instructions.
Otherwise, use the torque specifications found in your
OE service manual.
OVERVIEW
INSTALLATION TIPS

Pg.
4
Doc ID:
191-
6309001A
Doc Rev: 101619
·Torx 30
·Torx 25
·5mm Allen
·Torque wrench
·Pick set
·10mm Wrench
·Standard Screw Driver
TOOLS NEEDED

Doc ID: 191
-
6309001A
Doc Rev: 101619
Pg. 5
INCLUDED PARTS
Item
Description
Qty.
70
Basket sleeves
12
68
Steel drive plates - .060” (1.5 mm)
5
65.1
Steel drive plates - .048” (1.2 mm)
1
63
Steel drive plates - .040” (1.0 mm)
2
65
Steel drive plates - .048” (1.2 mm)
2
69.1
TorqDrive® friction disks
7
69
TorqDrive® friction disks - .110” (2.8mm)
2
60.1
Pressure plate springs
3
60
EXP adjustment spring –silver
6
51
Fastener - 1/4-Turn Pin (includes 2 extra)
8
13
EXP bases
2
85
Wedge assembly
6

Pg.
6
Doc ID:
191-
6309001A
Doc Rev: 101619
Visit www.rekluse.com/support for a full parts fiche
illustration and part numbers.
Not Shown
EXP adjustment spring –red
3
Not Shown
EXP adjustment spring –steel
3
Not Shown
Velcro straps
2
Not Shown
Orange Free Play Gain rubber band
1
Not Shown
Clutch lever warning label
1

Doc ID: 191
-
6309001A
Doc Rev: 101619
Pg. 7
1. Remove the 3 bolts securing the right side cowling to the
frame using a T25 torx.
2. With the bike on its side stand, use a T30 Torx to remove
the clutch cover bolts. There are 2 bolts behind the right-
side cowling.
3. With all the clutch cover bolts removed gently remove the
clutch cover. Set the OEM clutch cover bolts to the side
they will not be reused.
DISASSEMBLE THE CLUTCH
Remove cowling bolts

Pg.
8
Doc ID:
191-
6309001A
Doc Rev: 101619
4. Use a 5 mm Allen to remove the following OE parts:
NOTE: Items 2, 3, & 5 are not reused with the Rekluse clutch
pack and can be set aside.
1
Pressure plate bolts
2
Pressure plate spring retainer
3
Pressure plate springs
4
Pressure plate
& throwout rod
5
Clutch pack
6
Judder seat and spring
5
3
2
1
6
4

Doc ID: 191
-
6309001A
Doc Rev: 101619
Pg. 9
Notes for installation
·Some friction disks are marked with a small colored dot.
This mark is used for processing and can be ignored.
·Some OE basket have “half slots” at the top of the basket
tangs. Rekluse products require the entire clutch pack be
installed into the MAIN (deeper) basket slots. Installing the
clutch pack into the “half slots” will cause performance
issues. See the following picture for reference.
Clutch pack
1.Soak the EXP disk and all friction disks
in engine oil for 5 minutes. Make sure
the EXP and friction disks are coated on
both sides.
2.Inspect the clutch basket for notching. Do not install
sleeves or use product with a notched basket. Notched
basket tang faces can cause the sleeves to break. Do not
use baskets that have been filed, machined, or modified
on the tangs. Replace basket if necessary.
CLUTCH PACK INSTALLATION
Use main (deeper)
basket slots
Representative image. Basket may appear different than the stock basket.

Pg.
10
Doc ID:
191-
6309001A
Doc Rev: 101619
Failure to inspect the basket and replace if necessary
could result in death, serious injury, and/or property
damage.
3.Install ALL the Rekluse basket sleeves into the basket
slots. Make sure the sleeve tabs sit against the inside of
the basket, then push the sleeves down until they contact
the bottom of the tang slot. See pictures for reference.
NOTE: When seated in the basket slots, the sleeves will sit
flush or slightly above the top of the basket tangs. This is
normal.
OE basket
Basket sleeve
Representative image. Basket may appear different than the stock basket.
Representative image. Basket may appear different than the stock basket.