Reliable Equipment REL-35T-PNC Manual

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OPERAOPERA
OPERAOPERA
OPERATORS’ GUIDETORS’ GUIDE
TORS’ GUIDETORS’ GUIDE
TORS’ GUIDE
35TN Manual -
WARNINGWARNING
WARNINGWARNING
WARNING
All information found in this guide
must be read and understood before
use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result
in severe personal injury and or death.
35 TON HYDRAULIC PUNCH
REL-35T-PNC
NOTICENOTICE
NOTICENOTICE
NOTICE
Sizes, weights and tool
specifications listed in
this manual are subject
to change without notice.
Please consult factory for
information and updates.

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REGISTRATION
UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW.
COMPANY ___________________________________________________________
ADDRESS ____________________________________________________________
______________________________________________________________________
PHONE ______________________ FAX __________________________________
SERIAL NUMBER ____________________________________________________
DATE OF PURCHASE ________________________________________________
DEALER NAME _______________________________________________________
CAUTION
The information in this manual is intended to guide the user in
the use and application of this tool. It is not intended as a
substitute for proper training and experience in safe work
practices for this type of equipment.
Consult your supervisor or safety personnel if you have any
questions regarding the safe operation of this tool.
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TABLE OF CONTENTS
THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE.
Safety of user and others may be in jeopardy if these instructions
are not read and understood.
DISTRIBUTOR INFORMATION ......................................................... 2
REGISTRATION .................................................................................... 2
TABLE OF CONTENTS......................................................................... 3
TOOL SPECIFICATIONS
REL-35TN-PNC ........................................................................ 4
SAFETY INFORMATION AND WARNINGS.................................... 5-8
DAILY MAINTENANCE ......................................................................... 9
OPERATING INSTRUCTIONS ............................................................. 8
TYPICAL DOUBLE ACTING SET-UP ................................................ 10
LABELS ................................................................................................ 10
MAINTENANCE................................................................................... 10
REL-35T-PNC
PARTS DRAWING .................................................................. 11
PARTS DRAWING (2) ........................................................... 12
PARTS LIST ........................................................................... 13
MAINTENANCE RECORDS ............................................................... 14
CONTACT INFORMATION ................................................................. 14
If you have any questions regarding the information
found in this manual please contact RELIABLE EQUIPMENT
at 800-966-3530 or FAX [phone].

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REL-35T-PNC HYDRAULIC PUNCH
The REL-35T-PNC hydraulic punch was
designed to punch holes through 1/2”
aluminum, copper, and mild steel. The
punched hole size is 1/16” larger than your
bolt size. A stripper guide extends on either
side of the ram to strip the material after
punching. This portable hand-held unit will
operate from any 10,000 psi hydraulic
pumping source.
Applications include punching of bus bars,
tower iron, railing, l-beams and truck frames.
The REL-35T-PNC comes complete with
four sets of punch and die sizes for 3/8”,
1/2”,
5/8”, and 3/4” bolts and carrying case.
NOTE: USE ONLY 10,000 psi RATED HOSE
Custom size punch and dies are available upon
request. Oval and square sizes are also
available. Consult factory for order information.
301 Ivyland Road • Warminster, PA 18974
Phone: [phone] • Fax: [phone]
Visit us on the web at www.Reliable-Equip.com
REL-35T-PNC
35 TON HYDRAULIC
STEEL PUNCH
SPECIFICATIONS:
Output 35 ton
Weight 28 lbs.
Capacity 1/2” Thick Mild Steel
Max. Hole 13/16” Diameter
Dimensions 14” x 8” x 3.5”
Throat Depth 2.75”
Order Data:
Model# Description
REL-70P Steel Punch w/ Female Coupler
ACCESSORIES
REL-716P 7/16 Punch & Die Set for 3/8” Bolt
REL-916P 9/16 Punch & Die Set for 1/2” Bolt
REL-1116P 11/16 Punch & Die Set for 5/8” Bolt
REL-1316P 13/16 Punch & Die Set for 3/4” Bolt

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WARNING
BEFORE USING THIS TOOL, READ THE WARNINGS
and the recommended practices described in this manual.
Failure by the operator to read and fully understand these
warnings will leave this person unqualified to use and
operate this tool. Property damage, severe personal injury,
and/or death could result by not following these warnings.
Eye
Protection
These warnings will appear in appropriate locations when they are pertinent to the
particular subject being shown. Read each one carefully and follow them strictly.
WARNING
Always wear eye protection to avoid
injury from flying debris or hydraulic
oil leaks. Failure to do so can result
in serious personal injury.
Hard Hat
WARNING
Always wear a hard hat to avoid injury
from falling debris. Failure to do so
can result in serious personal injury.
Hearing
Protection
WARNING
Always wear hearing protection,
to avoid hearing loss due to long
term exposure to high noise levels.
Foot
Protection
Always wear foot protection.
Failure to do so can result in serious
personal injury.
WARNING
WARNING
Protective
Gloves
Always wear protective gloves
Failure to do so can result in serious
personal injury.
WARNING
Hydraulic oil may cause irritation.
Use care to prevent contact with skin.
In case of accidental contact, wash
affected area immediately
Skin
Irritation

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WARNING
HYDRAULIC POWER SUPPLY
DO NOT attempt to make any changes to any of the component
parts or accessories when connected to the power source.
DO NOT adjust, inspect, or clean tool while the tool is connected
to the power source. The tool could accidentally start up
and cause serious injury.
DO NOT lock the tool in the On Position. In an emergency,
serious damage or injury could occur during the time
required to stop the tool.
SAFE OPERATION & CARE
USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY
Any other use can result in personal injury or property damage.
INSPECT TOOL BEFORE USE. Replace any worn, damaged or
missing parts. A damaged or improperly assembled tool may
malfunction, injuring operator and/or nearby personnel.
INSPECT HYDRAULIC HOSES AND COUPLINGS before
each use. Repair or replace if any cracking, leakage, wear or
damage is found. Worn or damaged hoses may fail resulting
in personal injury or property damage.
CLEAR WORK AREA of all bystanders and unnecessary
personnel before operating this tool.
KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
Failure to observe this warning could result in serious injury.
WARNING
OIL INJECTION INJURY
Hydraulic oil or fluid under the skin is a serious injury. Oil
under pressure can penetrate the skin and may cause
dismemberment or loss of life. Seek medical assistance
immediately if such an injury should occur.
Always wear safety gloves, eye protection and all required
safety equipment when operating or handling this tool.
DO NOT use fingers or hands to attempt to locate a leak.
DO NOT handle hoses or couplers while system is pressurized.
NEVER open or service the system before depressurizing.
WARNING

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HOSES AND FITTINGS
There exists the potential for shock in using anything other
than certified nonconductive hoses and hydraulic oil with
dielectric properties, when using system components near
energized electrical lines. Failure to recognize these conditions
could cause electrocution.
Hoses and fittings used with this tool must comply with S.A.E. J1273 which covers
recommended practice for selection, installation, and maintenance of hose and hose
assemblies. The correct hoses and fittings are available from your supplier.
WARNING: Failure to comply with these warnings could result in severe bodily injury.
WARNING
UNIT/HOSE CONNECTIONS
ALWAYS DISCONNECT pump/power source and move toggle
switch to OFF before connecting or disconnecting any components.
ALWAYS DEPRESSURIZE hydraulic system, before slowly
disconnecting this unit or any of the systems components.
ALWAYS TIGHTEN couplings completely. Loose or improperly
tightened couplings will not allow fluid to pass through the
hose creating a blockage in the supply or return line.
ALWAYS INSPECT HOSES AND CONNECTORS before
connection to tool. Replace or repair if any leakage is evident.
Leakage is a sign of deterioration in component parts. Worn or
leaking parts must be repaired or replaced, or tool damage or
severe injury could result.
WARNING
WARNING
CRIMP DANGER
THIS PUNCHING TOOL CAN CRUSH AND/OR DISABLE.
KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
DO NOT lock the tool in the On Position. Serious damage
or injury could occur during the time required to stop the tool.
Failure to observe this warning could result in serious injury.
OPERATION/SAFETY METHODS MAY VARY in accordance
with the working guidelines established by each utility or contractor.
For your own safety, ensure that you fully comply with all safe
operation guidelines required by your employer.
.

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DAILY MAINTENANCE
The life, reliability, and safety of the tool is dependent on proper maintenance.
Clean all surfaces including head, punch and die seats, ram, and body.
Inspect for wear and damage. Worn or damaged parts may malfunction during operation.
All parts must be replaced with new parts if signs of wear or damage are evident.
Keep Label Set clean and legible. Replace decals when necessary.
GENERAL SAFETYGENERAL SAFETY
GENERAL SAFETYGENERAL SAFETY
GENERAL SAFETY
USE ALL APPROPRIATE AND APPLICABLE PERSONAL SAFETY EQUIPMENT
as required by the operating company.
ALWAYS INSPECT TOOL for wear, damage or deterioration every day.
Replace all parts that show signs of wear or damage.
A damaged or improperly assembled tool may injure operator
and/or nearby personnel.
KEEP ALL PARTS OF THE BODY AWAY from moving parts.
KEEP HANDS OUT FROM BETWEEN PUNCH JAWS AT TOOL HEAD.
ALL BODY PARTS MUST BE OUTSIDE DANGER ZONE PRIOR TO OPERATING PUNCH.
MAKE SURE there is no person in close proximity to you or the tool who could be
injured by any operation being performed, tool malfunction or flying debris.
DO NOT OVEREXTEND your position by overreaching or unbalancing the footing
necessary to maintain physical control of your body and the tool.
ALWAYS MAINTAIN a firm grip on the tool to avoid loss of control during an
operation, causing property damage, serious injury or death.
USE THIS TOOL FOR THE MANUFACTURERS’ INTENDED PURPOSE ONLY.
OBSERVE CLOSELY ALL SAFETY RULES FOR A PARTICULAR JOB CLASS
FAILURE TO HEED THESE WARNINGS COULD RESULT IN
PROPERTY DAMAGE, SERIOUS PERSONAL INJURY OR DEATH.
THIS TOOL CAN CAUSE SEVERE INJURY
PUNCH/JAW CLOSES (SEE WARNINGS)

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Read entire manual prior to using this tool. (See safety recommendations and warnings)
Observe all safety precautions and procedures required by the operating company.
Also refer to SAFETY information found on pages 5,6,7 and 8 )
Before punching, ensure that punch is within the capacity listed for the tool.
Ensure that you are using the proper punch and die set, as required by the application
Always match punch and die. Mismatched sets may cause damage or injury. (Figure A)
Insert proper die into die seat (Note: screw indent position), tighten set screw. (Figure B,C)
Release & unscrew retainer from ram (key provided) located inside work holder. (Figure D)
O-ring inside ensures secure fit with punch installed. (check & replace if needed) (Figure E)
Place punch into retainer and screw onto ram. (Figure F, G)
NEVER OPERATE TOOL WITHOUT PUNCH & DIE
Serious damage or personal injury could occur.
Place work into punch head. Align and advance work holder. (Figure H)
(Do not place body parts in DANGER ZONE during operation)
NOTE: Punch may be released as needed at any point in the cycle.
Continue with punch operation until complete.
Release in-line valve or turn off power source, punch will retract prior to releasing work.
Ram will retract automatically when pressure is released.
Repeat steps above as necessary.
Manufacturer recommends regular testing for proper pressure alignment and operation.
Test at least every 6 months, test more often under heavy usage.
OPERAOPERA
OPERAOPERA
OPERATIONTION
TIONTION
TION
IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE
AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR,
OR CONTACT RELIABLE EQUIPMENT AT 800-966-3530
AB C
CD
EFGH

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BEFORE USING THIS PRODUCT
READ THE SAFETY WARNINGS
and recommended practices described
in the manual. Failure by the operator to
read and fully understand the warnings
will leave this person unqualified to use
and operate the tool.
Failure to observe all warnings and instructions could result in
property damage, severe personal injury, and/or death.
ELECTROCUTION
HAZARD
The user should be properly
trained in thecorrect procedures
required for work on or around
electrical lines.
REL-SM
WARNING
NOTE: Keep Label Set # R38100 clean and
legible. Replace decals when necessary.
REL-SM
Do not this operate tool
without punch & die set.
Complete disassembly is not recommended. Return the unit to an authorized dealer
for total disassembly and/or repair.
All maintenance or disassembly should take place on a flat, clean work surface
covered with towels or wipers so as to have a clean space for the disassembled parts.
Inspect each part during disassembly for wear, scratches, and cuts. Discard the worn
or damaged parts and replace with new factory authorized parts.
O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut
will cause a leak. When assembling or disassembling O-rings, use hydraulic fluid
as a lubricant to help disassembly or installation.
IF YOU HAVE QUESTIONS REGARDING THE REPAIR AND MAINTENANCE OF
THIS TOOL CONTACT RELIABLE EQUIPMENT AT 800-966-3530
MAINTENANCEMAINTENANCE
MAINTENANCEMAINTENANCE
MAINTENANCE
NOTE: Use supplied tools when performing any maintenance on this product.
COLLAR KEY
Part # 38012
5/32” HEX KEY
PART # _____
DD
DD
DANGERANGER
ANGERANGER
ANGER
RAM CLOSES
Keep Body PartsAway

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REL-35TNREL-35TN
REL-35TNREL-35TN
REL-35TN

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REL-35TREL-35T
REL-35TREL-35T
REL-35T-PNC-PNC
-PNC-PNC
-PNC
IFYOU HAVEANY QUESTIONS REGARDING THE PROPER
MAINTENANCE AND/OR REPAIR OF THIS TOOL, CONSULT
RELIABLE EQUIPMENT AT 800-966-3530

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ITEM QTY PART NO DESCRIPTION DRAWING #
1 1 R38001 MAIN FRAME
2 1 R38002 PISTON ROD 2
3 1 R38003 PUSHING RING 2
4 - N/A NOT USED
5 1 R38005 END PLUG 1
6 1 R38006 LINER RING 1
7 2 R38007 SPACER 2
8 1 R38008 STOPPER NUT 1
9 1 R38009 HANDLE 1
10 1 R38010 SUPPORTER 2
11 1 R38011 CAP NUT 2
12 1 R38012 HAND PIN 1
13 1 R38013 DIE BUTTON, 13/16” 1
14 1 R38014 PUNCH, 13/16” 2
15 4 R38015 DIE BUTTON, 11/16” 1
16 1 R38016 PUNCH, 11/16” 2
17 1 R38017 DIE BUTTON, 7/16” 1
18 1 R38018 PUNCH, 7/16” 2
19 1 R38019 DIE BUTTON, 9/16” 1
20 1 R38020 PUNCH, 9/16” 2
21 1 R38021 PISTO RETURN SPRING 1
22 1 R38022 STRIPPER SPRING 1
23 2 R38023 SOCKET HEAD SET SCREW 2
24 1 R38024 SOCKET HEAD SET SCREW 1
25 2 R38025 SOCKET HEAD CAP SCREW 1
26 2 R38026 LOCK WASHER 1
27 2 R38027 HEX HEAD SCREW 1
28 2 R38028 LOCK WASHER 1
29 1 R38029 COTTER PIN 2
30* 2 R38030 O-RING 2
31* 2 R38031 BACK UP RING 2
32* 1 R38032 O-RING 2
33 1 3050-3 FEMALE COUPLER 1
34 1 3005-3 CAP, COUPLER 1
* R38099 SEAL KIT
Contains all items above as indicated with an *
1 R38100 LABEL KIT
Contains Safety & Warning Labels. See page 10
REL-35T-PNC PARTS LIST

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Date Parts or Service Required
Maintenance Records
301 Ivyland Road Warminster, PA 18974
Phone: [phone] Fax: [phone]
Visit us on the web at www.Reliable-Equip.com
If you have any questions regarding the information
found in this manual please contact RELIABLE EQUIPMENT at the
address, phone or fax numbers shown below.