Remcor TJ150 User manual

ICE/DISPENSERS
MODELS:TJ150
TJ150-B
Operator’sManual
PRINTEDIN U.S.A
âREMCORINC:
PartNo.90985
February,1997
Revision B
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i90985
TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
ICEMAKER2...........................................................
INSTALLATIONINSTRUCTIONS3............................................
CLEANING INSTRUCTIONS5................................................
DISPENSER5..........................................................
MAINTENANCE6...........................................................
DAILYORAS REQUIRED6..............................................
WEEKLYORAS REQUIRED6............................................
MONTHLY6............................................................
OPERATINGINSTRUCTIONS6..........................................
GATERESTRICTORPLATE7............................................
ADJUSTMENT7........................................................
TROUBLESHOOTING GUIDE8...............................................
BLOWNFUSE OR CIRCUITBREAKER8..................................
GATEDOES NOTOPEN.AGITATOR DOES NOT TURN 8...................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.8...........
GATEOPENS.AGITATOR DOES NOT TURN.8............................
ICEDISPENSES CONTINUOUSLY.8......................................
SLUSHYICE.WATERIN HOPPER.8......................................
ICE SOLIDIFIEDIN HOPPERORICE ATREAR CORNERONLY.8...........
NOICEIN HOPPER8...................................................
ICE PACKEDIN HOPPER8..............................................
FINALASSEMBLY PARTSLIST13............................................
WARRANTY15..............................................................
LISTOF FIGURES
FIGURE1.SPECIFICATION DRAWINGTJ150 4............................
FIGURE2.TJ150-K/ICECUBERINSTALLATION4..........................
FIGURE3.GATERESTRICTORPLATE7..................................
FIGURE4.MOUNTINGTEMPLATE9.....................................
FIGURE5.WIRINGDIAGRAMTJ150 DISPENSER10........................
FIGURE6.WIRINGDIAGRAMTJ150-KDISENSER11.......................
FIGURE7.FINALASSEMBLY12..........................................
FIGURE8.SOLENOIDASSEMBLY14......................................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................
Manufactured UnderOne orMore of the Following PatentNumbers:
3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359
4,346,824
Canadian PatentNumbers
912,514 (10/72),936,855 (11,73),4,429,543,4,921,149
OtherPatentsPending

190985
?SAFETY PRECAUTIONS
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.To ensurecontinued protection and sanitation,observethe following:
Always disconnectpowertothe dispenserbeforeservicing orcleaning.
Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation
occursautomaticallywhen the dispenserisenergized!
ALWAYS be surethe removablelidisproperlyinstalled to preventunautho-
rized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice thathas frozenintolarge chunks canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice that“jamup”
insidethehopperwill cause failuretothe agitatormotorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into
thedispenserhopper.
GENERALDESCRIPTION
The Remcor“TJ”seriesofice dispensers solveyouriceservice needsthe sanitary,spacesaving,economical
way.Designed tobemanuallyfilled withicefromanyremoteicemaking source,orautomaticallyfilled froma
top-mounted “icecuber,”these dispenserswill dispensecubes(up to 1? insize),cubelets,hard-chipped or
cracked ice.
Table 1.Specifications
Model:TJ150
IceStorage:150 lbs.
Electrical:120 /1/60,3Amp
DrainConnection:3/4?F.P.T.
Electrical Connection:6',3-wireCordwith 3-prong Ground Type Plug
Dimensions:30? Wx30? Dx34-1/2? H
Model:TJ150 “K”
IceStorage:150 lbs.
Electrical:120 /1/60
DrainConnection:3/4?F.P.T.
Electrical Connection:6',3-wireCordwith 3-prong Ground Type Plug
Dimensions:30? Wx30? Dx34-1/2? H

290985
ICEMAKER
REMCOR“K”model ice/beverage dispensersare designed to be used with one ofseveraltop-mounted “ice
cubers.”Thesecubersmustbe obtained fromthe appropriatemanufacturerordistributorinyourarea.
The following icemakersare approved foruseonthe TJ150 “K”models:
ICEMAKERMODELSERIES
Ross TempRCV--404 /604
Scotsman CM500 /650
MileHigh EquipmentCompanyC20 /C40 /C61
ManitowasE200 /E400 / G600
*Kold-Draft GT300 /400 /500
** ReynoldsMCC700
*OrderInstallation KitNo.02016
** OrderInstallation KitNo.02020
Consult the factoryforothericemakerapplications.

390985
INSTALLATION INSTRUCTIONS
1.Locatethe dispenserindoorsonalevelcountertop.
MODELSTJ150
Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit. The
installer mustprovide flexibilityinthe productand utilitylinesto permitshifting the position of the dispenser
sufficientlytoclean the area beneathit.
Figure4providesamounting templatefor mounting the dispensertoacounter,ifso desired.Followthe
instructionsfor“K”modelsforsealing the unit tothe counter.
MODEL TJ150 “K”
The ice dispenser mustbe sealed tothe counter (see template drawing Figure 4).Locatethe desired
position forthe dispenser, then markthe outline dimensionson the counterusing the template drawings.
Cutopeningsincounter.
Applyacontinuousbead ofNSFInternational(NSF)listed silastic sealant(Dow732 orequal)approximate-
ly1/4? inside of the unitoutline dimensionsand around all openings.Then position the uniton the counter
withinthe outline dimensions.All excess sealantmustbe wiped awayimmediately.
2.Carefullypull the beverage tubes,drainline and powercordthrough the large opening inthe bottomof the
unit. See Figure 4 (MOUNTINGTEMPLATE)forlocating the required clearance holesinthe counterfor
these utilitylines.
3.A3/4? FPTdrainfitting isprovided at the rearof the unit. Connect the draintube to an open drain.Ifaddi-
tionalpiping isprovided,itmustbe 3/4? IPS (orequal).Thisline mustcontinuallypitch downward away
fromthe unitand mustcontainnotraps,orimproperdrainage will result.
4.Clean the hopperinterior (see CLEANING INSTRUCTIONS).
5.“K”ModelsOnly:Install the icemakeron the dispenseras showninFigure2oraccording tothe
instructions supplied withthe kit, asappropriate.Followthe icemaker manufacturer’sinstructionsto
completethe installation.
6.Connect the dispensercordtoa120volt, 60 hertz,3-wire grounded receptacle.
The unitisnowreadyforoperation.

90985 4
30
11 11/32
32 7/8
34 15/32
27 5/8
15 1/4
17 5/8
30
FIGURE1.SPECIFICATION DRAWINGTJ150
POSITIONICEMAKERON DISPENSER-
TOCOVEROPENINGINTOSTORAGE
HOPPER.
APPLYRTVAROUND INSIDE
OFICEMAKEROUTLINEON
DISPENSER COVERTOFORM
ASEAL.
REMOVE SCREWSAND
TURN BRACKETAROUND
180°,REPLACE SCREWS.
FIGURE2.TJ150-K/ICECUBERINSTALLATION

590985
CLEANINGINSTRUCTIONS
WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp
objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage
may result.Do notuse solventsorothercleaning agents,as they may attack the
plasticmaterial.
DISPENSER
1.Clean the ice dispenserinterioratleastonceamonth.
2.Lift off the agitatorand the agitatordisk.Washwithamild detergentsolution and rinsethemthoroughlyto
remove all tracesofdetergent.
3.Washthe inside of the hopperand top coverwithamild detergentsolution and rinsethoroughlytoremove
all tracesofdetergent.
4.Replacethe agitator.
5.Sanitizethe inside of the hopperand agitatorwithasolution of1/2 ounce ofhousehold bleachin 1 gallon of
water.(200 PPM)
6.Replacethe agitatordisk.Sanitize asdescribed inStep 5.
7.Removeicechutecoverasfollows:
A.Flex sidesoutwardto disengage lowerpins.
B.Lift icechutecoverto disengage upperpins.
C.Lowericechutecoverdown outofunit. NOTE:Itmay behelpfultotwistcoverslightly.
8.With brush provided,clean the inside of the icechute and icechutecoverwithamild detergentsolution
and rinsethoroughlytoremove all tracesofdetergent.
9.Reversestepsabovetoreassembleicechute.
10.Sanitize asdescribed inStep 5.

6
90985
MAINTENANCE
The following dispenser maintenanceshould be performed at the intervalsindicated:
DAILYorasrequired
Removeforeign materialfromthe vending area sinkto preventdrain blockage.
WEEKLYorasrequired
Clean vending area.Check forproperwaterdrainage fromthe vending area sink.
MONTHLY
Clean and sanitizethe hopperinterior (see CLEANING INSTRUCTIONS).
OPERATINGINSTRUCTIONS
Ice Dispensing:Depressing the operating leveractivatesamicroswitch behind the frontpanel which ener-
gizesthe agitator motorand gatesolenoid.This causesthe agitatortorotate and the gateslide tolift, allowing
the iceto push out the gate opening.
Ice Level:(StandardModels):Removethe lid and fill the hopperwithice.Replacelidto avoidcontamination
ofice.
Forunitsequipped withthe optional icelevel light, low icelevel inthe storage hopperwill be indicated when the
lightis“on”.
CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Cleanupimmediately
any spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelid
mustbeinstalledontheunitatall times.
AutomaticIce Filling:(“K”Models):The automaticagitation timercausesthe icetolevel which allowsthe en-
tirestorage bintofill beforethe icemachine shutsoff. The icemakercontrolcapillarybulbmaintainsthe icelev-
el inthe storage hopper.Consult the icemaker manualforlocation and operation of the icemakercontrol.

790985
GATERESTRICTORPLATE
CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting
restrictor.
INSTALL PLATEON
STUDSAS SHOWN
FIGURE3.GATERESTRICTORPLATE
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplateinstalled initshighestposition.
Thisplate adjuststhe rate oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge
containers, the platemaybe removed entirelyfor maximumiceflow.Forglassesand cups, the platemaybe
adjusted downwardtoreducethe flowofice.The bestposition dependson the type ofice being used and the
sizecontainer,and mustbe found bytrialand error.Adjustmentismade byloosening the uppertwoicechute
retaining nuts,sliding the restrictorplatetothe desired position and re-tightening the nuts.

890985
TROUBLESHOOTING GUIDE
Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice.
If the unitdoesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating
the defect.
TroubleProbableCause
BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.
B.Defective gatesolenoid.
C.Defective agitator motor.
GATEDOES NOTOPEN.AGITATOR DOES
NOT TURN.A.No power.
B.Bentdepressorplate(doesnotactuateswitch).
C.Defective dispensing switch.
GATEDOES NOTOPENORIS SLUGGISH.
AGITATORTURNS.A.Defective gatesolenoid.
B.Weakgatespring.
GATEOPENS.AGITATOR DOES NOT TURN.A.Agitator motorprotectortripped.
B.Defective agitator motor.
C.Defective agitator relay.
ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnotrelease
switch).
B.Defective dispensing switch.
C. Improperswitchinstallation.
SLUSHYICE.WATERIN HOPPER.A.Blocked drain.
B.Unitnotlevel.
C. Icemaker malfunction.
“K”MODELS
ICE SOLIDIFIEDIN HOPPERORICE AT
REAR CORNERONLY.A.Defective orimproperlyadjusted icemaker thermostat.
NO ICEIN HOPPER.A. Icemaker malfunction.
ICE PACKEDIN HOPPER.A.Defective orimproperlyadjusted icemakercontrol
(notshutting off).

990985
30
1 1/8
18 1/2
27 3/4
30
1 1/8
3/8DIA.(4)
FIGURE4.MOUNTINGTEMPLATE

1090985
PORTION
CONTROL
OPTION
PORTION
TIMER
OR
TDSW
DISPENSE
SWITCH
WHTRED
BLK
7
8
TO
TERMINAL
BOARD
RED
BLK
RED
DISPENSE
SWITCH
TERMINAL
BOARD
RED
WHT
RED
AGITATOR
MOTOR
CAPACITOR
1 1/4AMP
TIME
DELAYFUSE
GATE
SOLENOID
WHT
GROUND
GRN
NL
T’STATLIGHT
WHT
BLK
ICELEVEL
SIGNALOPTION
SERVICEINFORMATION
ELECTRICSHOCKHAZARD.DISCONNECT
POWERBEFORE SERVICINGUNIT.
DANGER!
SOLENOID
ADJUSTMENT
WHEN REPLACINGSOLENOID
ADJUST TO7/8INCH AS SHOWN
BEFORETIGHTENING
MOUNTINGSCREWS
FIGURE5.WIRINGDIAGRAMTJ150 DISPENSER

11 90985
PORTION
CONTROL
OPTION
PORTION
TIMER
OR
TDSW
DISPENSE
SWITCH
WHT
RED
BLK
7
8
TO
TERMI-
NAL
BOARD
RED
BLK
RED
DISPENSE
SWITCH
TERMINAL
BOARD
RED
WHT
WHT
BLK
PINK
RED
AGITATOR
MOTOR
CAPACITOR
C
NO
NC
AGITATIONTIMER
1 1/4AMPTIME
DELAYFUSE
GATE
SOLENOID
WHT
GROUND
GRN
NL
T’STATLIGHT
WHT
BLK
ICELEVEL
SIGNALOPTION
SERVICEINFORMATION
ELECTRICSHOCKHAZARD.DISCONNECTPOWER
BEFORE SERVICINGUNIT.
DANGER!
SOLENOID
ADJUSTMENT
WHEN REPLACINGSOLENOID
ADJUST TO7/8INCH AS SHOWN
BEFORETIGHTENING
MOUNTINGSCREWS
FIGURE6.WIRINGDIAGRAMTJ150-K DISENSER

1290985
1
2
3
4
5
6 7
89
10
11
12
13
14
15
16
17
18
19
20
22
23
FIGURE7.FINALASSEMBLY

13 90985
FINALASSEMBLY PARTSLIST
ItemNo.PartNo.Description
1 21491 GateSlide
2 23062 FoamShield
3 21515 DepressorLever
4 24069 Agitator
5 30895 DispenseSwitch
6 31007 SwitchBoot
7 31163 SwitchInsert
8 31091 Transformer
9 31889 AgitatorMotor
10 50454 MotorShaft Seal
11 50806 MotorGasket
12 51432 Lid
1
2
24200 Lid(KModels)
13 51430 Sink
14 53015 IceChuteBack Section
15 53016 IceChuteCover
16 50770 GateGasket
17 70570 SinkGrill
18 70419 Leg (TJ150 ModelsOnly)
19 30774 Capacitor
20 31093 SolenoidAssembly(See page 14)
21 70438 Rebuilding Kit
22 22644 DepressorRetainer
23 31763 Agitation Timer (KModelsOnly)

1490985
123
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
22
FIGURE8.SOLENOID ASSEMBLY-- EXPLODEDVIEW&PARTSLIST
Index
No.PartNo.QuantityDescription
1 21493 1 SolenoidMounting Plate
2# 31551 1 SolenoidServiceKit
3 70171 2 8--32 x3/8Phil TrHD Screw
4 70121 2 No.8 Lockwasher
5 50752 3 Isolator
6*50789 2 BumperAssembly
7*70423 1 CotterPin
8*10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 GateArmBearing
11 21492 1 Gate Lift Arm
12 70043 1 Flatwasher
13*70422 1 Spring
14 70263 1 1/4-20 x3/4HexHdScrew
15 70048 1 1/4 Lockwasher
16 70066 1 1/4Flatwasher
17 10077 1 PivotBearing
18 30227 1 1/4Quick ConnectTab
19 50305 ---- Lubricant
20*21592 1 Solenoid Linkage Pin
21*70433 2 RetainerRing
22 51088 ---- Loctite
----*70438 ---- Rebuilding Kit
NOTE:*Parts suppliedwithrebuilding kit.
# 31551 solenoidsuppliedwithitems20&21.

SD99-3
1
/
1
6
/
9
6
90985
15
IMICORNELIUSINC.
ONECORNELIUSPLACE
ANOKA,MN.55303--6234
TELEPHONE[phone]
FACSIMILE (612)422--3232
TECHSVC1-800-535-4240
WARRANTY
IMICorneliusInc.and RemcorProductsCompany warrantsthatall equipmentand partsarefree fromdefects
inmaterialand workmanship undernormaluse and service.Fora copy ofthewarrantyapplicableto your
Corneliusand orRemcorproduct,in yourcountry,pleasewrite,fax ortelephonetheIMICorneliusoffice near-
estyou.Pleaseprovidethe equipment modelnumber,serialnumberand thedateofpurchase.
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CORPORATEHEADQUARTERS:
Remcor Incorporated
500 RegencyDrive
GlendaleHeights,IL60139
708.980.6900