Remcor DB200/275R User manual

ICE/BEVERAGE DISPENSER
MODELS:DB200/275R
DB200/275RS-B
DB200/275RS-BC
DB200/275RS-KBC
Operator’sManual
PRINTEDIN U.S.A
âREMCORINC:1993--97
PartNo.91792
May1997
Revision F
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

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TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
ICEMAKER2...........................................................
INSTALLATIONINSTRUCTIONS2............................................
GATERESTRICTORPLATE3............................................
ADJUSTMENT3........................................................
MAINTENANCE10...........................................................
DAILYORAS REQUIRED10..............................................
WEEKLYORAS REQUIRED10............................................
MONTHLY10............................................................
START-UP AND OPERATING INSTRUCTIONS10...........................
CLEANING INSTRUCTIONS10................................................
DISPENSER(ALL MODELS)10..........................................
COLDPLATE(-BCMODELS)11...........................................
BEVERAGE SYSTEM (-B,-BCMODELS)11................................
TROUBLESHOOTING GUIDE13...............................................
BLOWNFUSE OR CIRCUITBREAKER13..................................
GATEDOES NOTOPEN.13...............................................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.13...........
GATEOPENS.AGITATOR DOES NOT TURN.13............................
ICEDISPENSES CONTINUOUSLY.13......................................
SLUSHYICE.WATERIN HOPPER.13......................................
BEVERAGES DONOTDISPENSE 13......................................
BEVERAGES TOO SWEET.13............................................
BEVERAGES NOTSWEETENOUGH.13...................................
BEVERAGES NOTCOLD(UNITSWITHBUILT-IN COLDPLATE).13...........
WARRANTY21..............................................................

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TABLEOFCONTENTS(cont’d)
LISTOF FIGURES
Page
FIGURE1. GATERESTRICTORPLATE3..................................
FIGURE2.MOUNTINGTEMPLATE4.....................................
FIGURE3.BEVERAGE SYSTEMSCHEMATIC8VALVE HOOKUP5........
FIGURE4.BEVERAGE SYSTEMSCHEMATICE10 VALVE HOOKUP6.......
FIGURE5.PLUMBINGSCHEMATIC6FAUCETS7.........................
FIGURE6.PLUMBINGSCHEMATIC8FAUCETS8.........................
FIGURE7.PLUMBINGSCHEMATIC10 FAUCETS9........................
FIGURE8.WIRINGDIAGRAMPULL SOLENOID14..........................
FIGURE9.WIRINGDIAGRAMROTARY SOLENOID15......................
FIGURE10.SOLENOIDASSEMBLY16.....................................
FIGURE11.EXPLODEDVIEWROTARY SOLENOIDASSEMBLY AND
PARTSLIST17................................................
FIGURE12.EXPLODEDVIEW-UPPERSECTIONAND PARTSLIST18.......
FIGURE13.EXPLODEDVIEW-LOWERSECTIONAND PARTSLIST19......
FIGURE14.MOTORASSEMBLYDETAILAND PARTSLIST20................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................
Manufactured UnderOne or More of the Following PatentNumbers:3,211,336,3,274,792,3,393,839,
3,517,860,3,739,842,4,215,803,4,227,377,4,300,359,4,346,827
Canadian PatentNumbers912,514 (10/72),936,855 (11/73),4,429,543,4,921,149
OtherPatentsPending

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SAFETY PRECAUTIONS
Always disconnectpowertothe dispenserbeforeservicing orcleaning.
Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation
occursautomaticallywhen the dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observethe following
ALWAYS be surethe removablelidisproperlyinstalled to preventunautho-
rized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”
insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefiling into
thedispenserhopper.
GENERALDESCRIPTION
The Remcor“DB”seriesofice dispensers solveyourice and beverage service needsinthe sanitary,space
saving,economical way.Designed tobemanualfilled withicefromanyremoteicemaking source, these dis-
penserswill dispensecubes(up 1-1/4”insize),cubeletsand hard-chipped orcracked ice;and in addition,sev-
eralflavorsofpost-mixbeverages.“B”unitsinclude beverage faucetsand are designed tobesupplied fromsyr-
up tanks and carbonator.“BC”unitsinclude beverage faucetsand a cold plate and are designed tobesupplied
direct fromsyrup tanks and carbonator;with no additionalcooling required.The sink can be easilyand quickly
removed.Theunitsmustneverbelifted or moved bythe sink.Beverage connectionstothe cold plate are
made withthe lowerfrontpaneland sinkremoved.
Table 1.Specifications
Model:DB200 DB275S
IceStorage:200 lbs.275 lbs.
MaximumNumberofFaucetsAvailable:N/AN/A
Built-inColdPlate:NoNo
Dimension:30Wx30Dx34-3/16H30Wx30Dx39-11/16H
Model:DB200R-BDB275R-B
IceStorage:200 lbs.275 lbs.
MaximumNumberofFaucetsAvailable:10 10
Built-inColdPlate:NoNo
Dimension:30Wx30Dx34-3/16H30Wx30Dx39-11/16H
Model:DB200R-BC DB275R-BC
IceStorage:200 lbs.275 lbs.
MaximumNumberofFaucetsAvailable:10 10
Built-inColdPlate:YesYes
Dimension:30Wx30Dx34-3/16H30Wx30Dx39-11/16H
Electrical(forall models)120V,1ph., 60 hz.5.5Amps
DrainConnection 7/8ID Hose

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ICEMAKER
REMCOR“K”ModelIce/Beverage dispensersare designed to be used with one ofseveraltype top mountice-
makers.Thesemustbe obtained fromthe appropriatemanufacturer.
Check withyourREMCORSalesCoordinatorforalistoficemakerkitsavailable.This kitwill contain partsand
instructionsnecessarytoconnect the icemakertothe ice dispenser.
INSTALLATIONINSTRUCTIONS
1.The ice dispensermustbe sealedtothe counter.The template drawing (See Figure 2)indicatesopenings
whichmustbe cutinthe counter.Locatethe desired position forthe dispenser, then markthe outline di-
mensionsand cutoutlocationsusing the template drawings.Cutopeningsinthe counter.
Applyacontinuousbead ofNSFInternational(NSF)listed silastic sealant(Dow732 orequal)approximate-
ly1/4”inside of the unitoutline dimensionsand around all openings.Do notapplytothe sinkarea until all
plumbing connectionsare;made and sinkisreinstalled.Then position the uniton the counterwithinthe
outline dimensions.All excess sealantmustbe wiped awayimmediately.
2.Thiswork should be done bya qualified service person.Withthe lowerpaneland sinkremoved,pull the
beverage linesup through the frontopening inthe bottomof the unitand makethe connectionsusing the
plumbing schematics (See Figures5,6,and 7)orinside the lowerpanel.Connect the drainline tothe sink
line elbow.
3.Route drainline and powercordthrough the bottomopening.Reinstall the sinkon the unit.
4.“K”Modelsonly: Install icemakeraccording toinstructions supplied withkitand manufacturer’sinstructions
supplied withicemaker.
5.Connect the draintube to an open drain.Ifadditionalpiping isrequired,itmustbe 3/4”IPS (orequal)and
mustpitch downward awayfromthe unit forproperdrainage.
6. Optional:Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanel,
plasticplug and removing the knockout forthe drain hose.
A.90°sinkfittings can be replaced withastraightstainless steelfitting and extra draintube length added
asrequired.
B.Run powercord outofopening next toknock-out. (UseRemcorbushing,partnumber51913).
7.Clean the hopperinterior (See CLEANING INSTRUCTIONSon pages10 and 11).
8.Connect the powercordtoa115volt, 60 cycle,3-wire grounded receptacle.All electrical wiring mustcon-
form to nationaland localelectricalcodes.
NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be
sized, installedand maintainedaccording to Federal, State,and LocalLaws.

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GATERESTRICTORPLATE
CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting
restrictor.
FIGURE1. GATERESTRICTORPLATE
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplate,installed ititshighestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe
removed entirelyfor maximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice. the bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,refertothe troubleshooting guide on page 12

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NOTE:SHADED AREAINDICATEOPENINGS
IN CABINETBOTTOMNEEDEDFOR
UTILITIES AND BEVERAGETUBING
FIGURE2.MOUNTINGTEMPLATE

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FIGURE 3. BEVERAGE SYSTEM SCHEMATIC 8 VALVE HOOK UP

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FIGURE 4. BEVERAGE SYSTEM SCHEMATICE 10 VALVE HOOK UP

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NOTE:1)TOSERVICECOLDPLATEINLET FITTINGS,SINK MUSTBEREMOVED.
TOREMOVE,DISCONNECTSINK DRAIN CONNECTIONS,THENLIFT
TWO(2)SIDEMOUNTINGPINSAND PULL SINK FORWARD.REVERSE
TORECONNECT.
2)MAKE SUREALL DRAIN CONNECTIONSARE PROPERLY POSITIONED
FOR DRAININGAFTERSERVICE,BEFORE PANELSAREINSTALLED.
FIGURE5.PLUMBINGSCHEMATIC6FAUCETS