Remcor SID650A/80 User manual

Operator’s Manual
MODELS: SID650A/80
SID650A/80-B
SID650A/80-BC
SID650W/80
SID650W/80-B
SID650W/80-BC
220V, 60HZ, 1PH
SPIRAL ICEMAKER
DISPENSER
PRINTED IN U.S.A
REMCOR INC: 1995
Part No. 91704
August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
[phone]
623-869-8881

i91704
TABLE OF CONTENTS
Page
GENERAL INFORMATION 1..................................................
DESCRIPTION 1........................................................
INSTALLATION INSTRUCTIONS 2............................................
UNPACKING INSTRUCTIONS 2..........................................
INSTALLATION INSTRUCTIONS 2........................................
BEVERAGE SYSTEM 6..................................................
INSTALLATION 6..................................................
START-UP 6............................................................
OPERATING INSTRUCTIONS 9...............................................
MAINTENANCE 13...........................................................
REGULAR BASIS (OR AS REQUIRED) 13..................................
EVERY THREE MONTHS (OR AS REQUIRED) 13...........................
PERIODICALLY (OR AS REQUIRED) 13....................................
CLEANING INSTRUCTIONS 13...........................................
ICE MAKER SECTION 13............................................
DISPENSER SECTION 14...........................................
FOR UNITS WITH BEVERAGE SYSTEM 15.................................
COLD PLATE 15....................................................
BEVERAGE SYSTEM 15.............................................
TROUBLESHOOTING GUIDE 17...............................................
MAINTENANCE/ADJUSTMENT PROCEDURES 30...........................
THERMOSTAT ALTITUDE ADJUSTMENTS 30.........................
BIN THERMOSTAT 30...............................................
ICE THICKNESS ADJUSTMENT 30...................................
CLEANING/REPLACE THE FILTER 31................................
CLEANING THE CONDENSER 31....................................
CLEARING EVAPORATOR FREEZE-UP 31............................
HARVEST TIME ADJUSTMENT 32....................................
MANUAL FILLING 32................................................
PARTS LIST 34..............................................................
WARRANTY 36..............................................................

ii
91704
TABLE OF CONTENTS (cont’d)
Page
LIST OF FIGURES
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS 3.........
FIGURE 2. INSTALLATIONS DIMENSIONS 4...............................
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80 5....................
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS 7................
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC ”BC”MODELS 8..............
FIGURE 6. WIRING SCHEMATIC SID 850/250 9............................
FIGURE 7. WIRING SCHEMATIC 10........................................
FIGURE 8. WIRING DIAGRAM 11..........................................
FIGURE 9. REFRIGERATION SCHEMATIC 12...............................
FIGURE 10. HARVEST TIMER 33..........................................
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1............................................
TABLE 2. LBS./24-HOUR ICE PRODUCTION 1.............................

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GENERAL INFORMATION
DESCRIPTION
The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automati-
cally makes hard, clear cube quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is
made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality
ice on the outside of the tubes. There are no augers; no compressing of flaked ice; no bearings; and no high
gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide
many years of trouble-free operation.
Table 1. SPECIFICATIONS
Compressor: 3/4 Horsepower
Refrigerant: R-502 / 2 lbs. (Air Cooled); 2-1/4 lbs. (Water Cooled)
Voltage: 220/1/60
AMPS: 15
Circuit Ampacity: 20
Fuse Size: 20A Time-Delay
Ice Storage Capacity: 80 lbs.
Ice Making Capacity: Up to 750 lbs./24 Hours
Shipping Weight: 350 lbs.
Table 2. LBS./24-HOUR ICE PRODUCTION
AirTemp. WaterTemperature
40°50°60°70°80°90°
60°750 704 663 627 594 564
70°682 650 607 580 550 520
80°625 586 552 522 495 470
90°565 530 499 472 447 425

291704
INSTALLATION INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such
damage to the shipper immediately.
2. Unlock and open the hinged service door on the upper left side panel.
3. Remove shipping tape from the ice drop cover, storage hopper cover, water float valve and agitator in the
storage hopper.
4. Remove shipping tape from air inlet filter and sink grill.
INSTALLATION INSTRUCTIONS
NOTE: A Cornelius Model XXXX water filter(or equal) ice maker quality water treatment unit MUST BE
INSTALLED in the water supply line to the ice maker. Failure to do so may result in poor
quality ice, low production output, and may cause premature failure of the ice maker
evaporator and void the extended evaporator warranty.
This ice maker is provided with a stainless steel evaporator designed to last the life of the
product. But, some of the chemicals in treated and untreated water, specifically chlorine and
sulphur (sulphide), have the ability to attack stainless steel and cause premature failure. An
initial investment in proper water treatment will pay for itself in increased production, quality
and long life of the product.
1. Location
Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and/or
heat caused by radiation.
Ambient room temperature must be in the range of 60°to 90°F. Do not install unit in an enclosed area
where heat build up could be a problem. For proper airflow for the refrigeration system, allow a 6clear-
ance at the back of the unit anda12clearance at the right side panel.
Consult Figure 1 for utility connection location.
Consult Figure 2 for dimensions for mounting the unit to the counter with the hardware provided. Note that
the unit must be level for proper operation.
The unit must be sealed to the counter. The mounting template drawing (Figure 2) indicated the openings
which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions
and cut-out locations using the template drawing. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximate-
ly 1/4inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away.
2. Plumbing
Connect the ice maker to a cold, potable water source suitable for drinking. Do not install the unit on a
water softener line. It is recommended that a hand shut-off valve and strainer be used on the incoming
supply line. A 1/4outside diameter compression tube fitting is provided at the back of the unit for the wa-
ter supply hook up (See Figure 1). For proper operation, the incoming water supply pressure must be in the
range of 30--90 PSIG. Install a pressure regulating valve if above this range.

391704
IMPORTANT: To ensure proper ice maker operation and also to reduce the frequency of water-related
service problems, a water filter should be installed. Remcor recommends the use of IMI Cornelius filter,
model number 81COR01PS.
For specific recommendations on these filter systems for your local conditions, consult with a distributor in your
area or contact the filter manufacturer.
Connect two (2) 3/4IPS (or equal) drain lines to the 3/4threaded drain connections at the lower rear of the
unit. These lines must pitch downward to an open drain and must contain no traps or improper drainage
will result.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a Remcor Pre-
Cooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor
for more information on this product.
3. Electrical
A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its
own individual circuit per the national electric code and local code. See SPECIFICATIONS for ampacity
and fuse size.
IMPORTANT: The wire size must be adequate for the ampacity rating, and the supply voltage must be
within a range of ±10% for proper ice maker operation.
NOTE:Theunitsrequirea2wiresystem plus earth ground for proper operations.
220V
1 PHASE
60 HERTZ
SUPPLY CONDUIT
BROWN (HOT)
BLUE (NEUTRAL)
GREEN (GROUND)
REAR VIEW -- BOTTOM SECTION SERVICE PANEL REMOVED
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS

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34 7/8
34 3/8
16 5/8
21/2 12
8 15/16 21/2
11
7/8
11/4
13/16
AIR DISCHARGE GRILL
CONDENSER WATER OUT 3/8-NPT (WATER COOLED ONLY)
CONDENSER WATER IN 3/8-NPT (WATER COOLED ONLY)
ELECTRICAL INPUT
ACCESS PANEL FOR SERVICE AND BEVERAGE HOOK- UP
*3/4-FPT DRAIN (2)
*ICEMAKER WATER IN 1/4 O.D. TUBE COMP. FITTING
22
16 1/4 12
31/2
9
28 3/4 12
17 5/8
29 1/4 67/8
CLEARANCE NECESSARY ONLY IF UNITS ARE INSTALLEDINANEN- CLOSED SPACE.
DOOR WITH LOCK FOR ACCESS TO ICE STORAGE AREA.
6 15/16
12
17/8
6
AIR FLOW
15 3/4
15-5/8 11 -1/8
29
49
AIR FLOW
FRONT
LEFT SIDE
REAR
FIGURE 2. INSTALLATIONS DIMENSIONS

591704
15- 7/8-IN.
14-IN.
5/8-IN.
2-- 9/16-IN.
26-IN.
29- 1/4-IN.
18 -3/4-IN.
22-IN.
1 -5/8-IN.
UNIT OUTLINE FRONT
3/8 DIA.
4 PLACES
1- 29/32-IN.
1-5/8-IN.
NOTE: SHADED AREA INDICATES OPENING IN CABINET BOTTOM
FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80

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BEVERAGE SYSTEM
“B”models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory. “BC”units have a built-in cold plate, in addition to the beverage faucets and are de-
signed to be supplied direct from syrup tanks and carbonator with no additional cooling required.
Installation
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3.
2. For “B”models, carefully pull the beverage tubes through the bottom opening in the unit and through the
clearance opening in the counter.
3. For “BC”models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line
hook-up respectively.
4. Connect the beverage system product lines as indicated in Figure 3 (“B”units) and Figure 4 (“BC”units).
This work should be done by a qualified service person. Note that the hoses are marked with numbers
(1 through 6) for syrup connection and “CW”for carbonated water connection.
START-UP
1. Open the hinged service door on the upper left side panel. Remove ice drop cover and storage hopper cov-
er.
2. Turn on water to ice maker. Make sure that the proper water level is attained in the float chamber before
starting unit.
3. Depress the flush switch for 30 seconds to verify that the water dump valve operates and that the water
drain lines are open and not plugged.
WARNING: To prevent possible injury, do not stick fingers or hand into ice maker nozzle or
hopper with power applied to unit.
4. Put the “Stop/Run”switch in the “run”position. Observe that the ice maker goes through proper ice making
and harvest cycles. If unit malfunctions, consult the Troubleshooting Guide.
NOTE: Due to meltage loss because of a warm storage hopper, it will take longer to fill the hopper the
first time than when the ice maker has been operating continuously.
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simulta-
neously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component
malfunctions, consult the Troubleshooting Guide. Replace the ice drop and hopper covers.
6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your
local syrup distributor for complete information on the beverage system. For units with a build-in cold plate,
it will take approximately one (1) hour from initial machine start-up for cold plate to be at full capacity.
7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For
locations at higher elevations, it may be necessary to re-adjust these controls. Consult the Maintenance/
Adjustment Procedures section.

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FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS
CO2TANK
15-50 PSIG
S1 S6S5S2 S4S3
1 2 3 4 5 6
OPTIONAL FOR DIET OR ROOT BEER REGULATORS
SYRUP TANKS
FILTER
OPTIONAL PRESSURE REGULATOR WATER SUPPLY
CARBONATOR
CW CW
60-100 PSIG
N0TE FOR REFERENCE ONLY -- NOT FOR CONSTRUCTION.
REMCOR “--B” ICEMAKER/DISPENSER
ITEMS OUTSIDE OF BROKEN LINES NOT INCLUDED WITH UNIT.
COLD PLATE OR RE- FRIGERATED ICE BANK
5-15 PSIG
FAUCETS

8
91704
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC “BC”MODELS
CO2TANK
15-50 PSIG
S1 S6S5S2 S4S3
1 2 3 4 5 6
OPTIONAL FOR DIET OR ROOT BEER REGULATORS
SYRUP TANKS
FILTER
OPTIONAL PRESSURE REGULATOR WATER SUPPLY
CARBONATOR
CW CW
60-100 PSIG
NOTE: FOR REFERENCE ONLY -- NOT FOR CONSTRUCTION.
REMCOR “--BC” ICEMAKER/DISPENSER
ITEMS OUTSIDE OF BROKEN LINES NOT INCLUDED WITH UNIT.
5-15 PSIG
FAUCETS
COLD PLATE

991704
OPERATING INSTRUCTIONS
A temperature sensing control bulb located in the storage hopper starts and stops the ice-making process in
response to ice level in the hopper. With this ice level control “calling”for ice (hopper ice level is low), ice begins
to form on the stainless steel tubing coils in the evaporator section of the ice-maker. Ice continues to “grow”on
the evaporator coil until it contacts the ice thickness probe (low voltage conductivity sensor). At this point, the
conductivity probe triggers the harvest timer motor. The harvest timer contains five (5) cam operated switches
which function as detailed in the following table.
Table 3. HARVEST CYCLE
Time Cam Switch Action
0--86 Seconds #1 Timer motor energized.
1--23 Seconds #4 Water dump valve open.
1--36 Seconds #2 Hot gas solenoid valve open.
Air pump off.
Condenser fan motor off.
36--90 Seconds #2 Air pump on.
Condenser fan motor on.
Hot gas solenoid valve closed.
35--60 Seconds #3 Harvest motor on.
44--48 Seconds #5 Hopper agitator motor operates.
When ice contacts the ice lever control bulb in the storage hopper, the control will shut down the refrigeration
system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown
occurs.
To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is
released.
For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow one (1) hour for the cold
plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix.
Pushing the lever on any faucet will provide beverage of the appropriate flavor.

1091704
L1 L2
BROWN BLUE
TP COMPRESSOR
CC 2
START
RELAY START CAP
RUN CAP
5
R
5
CONTROL
TRANSFORMER
220
C
STOP /
RUN LPS HPS BIN T’STAT COMPRESSOR
CONTRACTOR
CC
12
HARVEST MOTOR
RED
BLUE
CAP
NC
HT3
NO
CONDENSER FAN
AIR PUMP
NC
HG SOL VALVE
RUN
CLEAN
HT2
NO
WATER DUMP VALVE
FLUSH
NC
HT4
NO
C
ICE THICKNESS
PROBE
COM
CONDUCTIVITY
CONTROL
NC
CNO
NO
NC
HTI
LN
CHT HARVEST
TIMER
H
VEND SWITCH
MOTOR HEATER
NO
HT5 C
NC
AGITATOR MOTOR
GATE SOLENOIDF
BLUE
RED
BEVERAGE TRANSFORMER (OPTIONAL)
24 V TO BEVERAGE FAUCETS
220/1/60 HZ
1
110
CAP
FIGURE 6. WIRING SCHEMATIC
C
C

11 91704
YEL
BLUE LPS
FUSE 1-1/4 AMP
TIME DELAY
AGITATOR
MOTOR CAP
CLEAN
ICE MAKER
RUN
RUN
STOP
BLUE
BLUE
GRN
BLK
BLK
G
R
N
PUR
YEL
YEL
RED
RED
RED
RED
RED
P
I
N
K
R
E
D
Y
E
L
B
L
K
HARVEST
TIMER
NEUTRAL
TERMINAL BOARD
SOME LOCATIONS
MAY VARY
G
R
N
WHT
W
H
T
PUSH TO
FLUSH
BIN
T-STAT
HPS
GATE
SOLENOID
CONDUCTIVITY
CONTROL
CHILO
ORANGE
BLK
BLK
PUR
G
R
N
G
R
N
RED
BLUE
BLK
ORN
W
H
TBLK
BRN
COMPRESSOR
CONTACTOR
BLK
B
L
K
Y
E
L
RED
BLUE
BLUE
BLK
YEL
Y
E
L
W
H
T
W
H
T
WHT
B
L
K
BEVERAGE
SYSTEM
TRANSFORMER
(OPTIONAL)
TERMINAL
BOARD
VEND
SWITCH
24 VOLTS TO
BEVERAGE
SYSTEM
(OPTIONAL) NO
NC
B
L
K
WHT
BLE
RED
BLUE
BRN
R
E
DB
R
N
W
H
T
B
L
U
E
BLUE
RED
BLUE
WHT
BRN
BLK
BLUE
BRN
GRN
COMP
RUN
CAP.
COMPRESSOR
START CAP.
B
L
U
E
220V 60HZ 1PH 15AMP
FIELD SUPPLIED
REAR JUNCTION
BOX POWER IN
RED
BLUE
WHT BLK
B
R
NW
H
T
MOTOR
HEATER
AGITATOR
MOTOR
WATER DUMP
VALVE
BLK
BLK
BLK
BLK
WHT
WHT
BRN
ORN
RED
BLUE
ORN
ORN
BRN
START
RELAY
1
25
BLK BLK
BLK
WHT
RED
BLK
AIR PUMP
CONDENSER FAN MOTOR
COMPRESSOR MOTOR
HARVEST MOTOR
ICE THICKNESS PROBE
ORN
HG SOL VALVE
BLUE
WHT
CONTROL
TRANSFORMER
HARVST
MOTOR CAP.
BLUE
RED
BLK
WHT
110
SC
R
WHT
WHT
BRN
WHT
W
H
T
ORN
GRN
FIGURE 7. WIRING DIAGRAM

1291704
HIGH
PRESSURE
CONTROL
HIGH SIDE
SERVICE
PORT
COMPRESSOR
LOW SIDE
SERVICE
PORT
TXV
BULB
LOW PRESSURE
CONTROL
TXV
PRESSURE
TAP
EVAPORATOR
EXPANSION
VALVE (TXV)
SUCTION
ACCUMULATOR
SIGHT
GLASS
HOT GAS
SOLENOID
VALVE
AIR-COOLED MODELS
CONDENSER
CONDENSER
FAN
A
B
FILTER/
DRIER
PRESSURE
REGULATING
VALVE
WATER-COOLED MODELS
A
B
CITY
WATER
DRAIN
FIGURE 8. REFRIGERATION SCHEMATIC

13 91704
MAINTENANCE
REGULAR BASIS (or as required)
Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons, but also to maintain
the performance of the unit. Build-up of line and scale can hinder ice-making production rates and interfere with
proper dispensing of the ice. See Cleaning Instructions for the recommended procedure.
EVERY THREE MONTHS(or as required)
It is recommended that the air inlet filter be cleaned every three (3) months or sooner depending on the operat-
ing environment for proper refrigeration system performance. On an air-cooled unit, also check that the con-
denser is free of dirt/foreign material that could cause air flow blockage. Consult the Maintenance/Adjustment
Procedures section for cleaning these items.
PERIODICALLY (or as required)
Check the vending area sink for proper water drainage. Remove any foreign material from the sink to prevent
drain blockage.
CLEANING INSTRUCTIONS
IMPORTANT: The ice maker should be cleaned at a minimum of three (3) month intervals or more
frequently, depending on local water conditions. The storage hopper interior should be cleaned once a
month.
CAUTION: Do not use metal scrapers, sharp objects or abrasives on the surface of the
storage hopper, as damage may result. Do not use solvents or other cleaning agents, as
they may attack the plastic surface. Use only the recommended chemicals and solutions for
both the ice maker and hopper.
Ice Maker Section
1. Open the hinged service door on the upper left side panel.
2. Put the “Stop/Run”switch in the “stop”position at the end of the harvest cycle. An alternate method would
be to stop the unit during the ice-making cycle and allow ice in the evaporator to melt by waiting for at least
1 hour before beginning the cleaning procedure. The “Flush”switch can be depressed to bring in warmer
water to help the melting process.
WARNING: The unit is still plugged into the electrical power during the ice maker section
cleaning. To avoid possible injury, do not reach into hopper, or into ice maker nozzle. Do
not contact exposed electrical wiring or components.
3. Close the water supply valve to the ice maker.
4. Remove the ice drop cover from the evaporator and the storage hopper cover.
5. Seal the evaporator outlet with the plastic plug provided with the unit and replace the ice drop cover.

1491704
6. Move the water float valve reservoir to the “Clean”position by lifting slightly and pulling forward to raise the
reservoir to the upper mounting screws.
7. Remove the float valve cover and add 4 ounces of Virginia Ice Machine Cleaner to the reservoir.
CAUTION: Virginia Ice Machine Cleaner is a mild acid, therefore normal care should be
taken when using. Keep out of eyes and cuts. Read warnings on package before using. Do
not operate unit in the cleaning mode without the ice drop cover in place. There may be
some overflow of cleaning solution through the evaporator vent tube during the cleaning cycle.
8. Open the water supply valve and fill evaporator with water (level is up in float reservoir).
9. Put the “Clean/Run”switch in the “clean”position. Allow unit to run in the cleaning mode for at least 30
minutes.
10. Put the “Clean/Run”switch in the “run”position.
11. Close the water supply valve.
12. Depress the “Flush”switch push button and drain evaporator for about 1-1/2 minutes. Release push but-
ton. Open the water supply valve. Allow evaporator to refill with water. Repeat Steps 11 and 12 three (3)
times to thoroughly remove cleaning solution from evaporator.
13. Close the water supply valve. Depress the “Flush”switch push button for 1-1/2 minutes to drain the evapo-
rator.
14. Lower the float valve reservoir to “Run”position. Remove the evaporator plug.
15. Open the water supply valve and fill the evaporator with water.
16. Put the “Stop/Run”switch in the “run”position and allow unit to run through at least three (3) complete ice
making cycles or until ice is free of “sweet”taste.
WARNING: If unit fails to harvest ice, put the “Stop/Run” switch in the “stop” position.
Close the water supply valve. Depress the “Flush”switch push button for 1-1/2 minutes to
drain the evaporator. Flush the evaporator with hot water to thoroughly melt all the ice in
the evaporator. Repeat Step 12 to remove all traces of the cleaning solution from the evaporator.
17. Dispense all ice out of storage hopper and discard.
Dispenser Section
1. Turn off the main electrical power supply to thr machine.
2. Remove the agitator assembly from storage hopper and wash and rinse it thoroughly.
3. Wash down all inside surfaces of the ice storage area, including the top cover and ice drop cover with a
mild detergent solution and rinse thoroughly to remove all traces of detergent.
4. Replace the agitator.
5. Remove ice chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower Ice Chute cover down out of unit. Note: It may be helpful to twist cover slightly.
6. Clean the inside of the ice chute, and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.

15 91704
7. Reverse steps above to reassemble ice chute.
8. Sanitize the inside of the hopper agitator, ice chute, the hopper cover and ice drop cover with a solution of
1 ounce of household bleach to 2 gallons of water. (200 PPM)
9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The ice maker is ready
for normal operation.
FOR UNITS WITH BEVERAGE SYSTEM
Cold Plate
1. Carefully remove the lower front panel.
2. Remove cold plate cover by loosening thumbscrew on the ice drop chute and lowering chute from plastic
drop tube. Then, remove cover by lifting slightly in front and slide forward.
3. Remove any debris from the drain trough and spring. Check that drain hole is not clogged.
4. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long handled brush will be found helpful in reaching the corners.
5. Replace the cover, taking care that it is securely positioned in the cold plate tray.
6. Replace the ice drop chute.
7. Replace the lower front panel, carefully feeding the tubing and wires into the cabinet. Be sure not to pinch
any tubing or wires between the panel and cabinet.
Beverage System
1. Remove faucet spouts, wash in mild detergent, rinse and replace.
2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2regulator to the
carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda water in the system.
5. Use a clean 5 gallon tank for each of the following:
Cleaning Tank: Fill with hot (120°- 140°F) potable water.
Sanitizing Tank: Fill with a chlorine sanitizing solution in the strength of 1 ounce of household bleach(so-
dium hypochlorite) to 2 gallons of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the units’syrup product lines:
A. Connect the cleaning tank to the syrup line to be sanitized and to the CO2system.
B. Energize the beverage faucet until the liquid dispensed is free of any syrup.
C. Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO2system.
D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.
Flush at least 2 cups of liquid to ensure that the sanitizing solution has filled the entire length of the
syrup lines. Allow the sanitizer to remain in the line for twenty (20) minutes.
E. Disconnect the sanitizing tank. Hook-up the product tank to the syrup line and to the CO2system.

1691704
F. Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on
the faucet until only syrup is dispensed.
7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each
faucet. Check taste. Continue to flush if needed, to obtain a satisfactory tasting drink.

17 91704
TROUBLESHOOTING GUIDE
The following pages contain troubleshooting charts designed to aid an experienced service person in diagnosing
any operating problem which may be experienced. It is assumed that normal service techniques and skills are
familiar to the person doing the troubleshooting. In order to gain maximum benefit from these charts please
note:
1. Start at the beginning of the chart and supply the appropriate answer to each question.
2. Do not skip any section, unless instructed to do so. You might miss the solution to your problem.
3. Evaluate the possible problem causes in the sequence in which they are presented. In general, they begin
with the most likely (or easiest) to check and proceed to the least likely (or more complicated).
4. If after checking all indicated causes, the problem is not resolved, it is recommended that you re-try a se-
cond time, carefully evaluating the symptoms and modifying your answers as necessary.
5. If you are unable to resolve a problem after several attempts, contact Remcor Customer Service
for assistance.