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  9. REMEHA Quinta Pro 30 User manual

REMEHA Quinta Pro 30 User manual

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PANTONE 287 EC
PANTONE 287 EC
PANTONE
Process Black EC
PANTONE 200 EC PANTONE 376 EC PANTONE
Process Cyan EC
PANTONE
Process Cyan EC
SUPER CONDENSING
107% NCV ≥82/71°C
FULLY MODULATING
BOILER CONTROL
PREMIX BURNER
CLEAN COMBUSTION
ULTRA LOW NOx
BREEAM EXCELLENT
RECYCLABLE
MATERIALS
PANTONE 2985 EC
PANTONE 2985 EC
HIGH EFFICIENCY
108.9% NCV ∆T 50/30°C
REMEHA QUINTA PRO RANGE - SUGGESTED SCHEMATICS WITH CONTROL AND POWER WIRING DETAILS
QUINTA PRO RANGE
Suggested Schematics with Control
and Power Wiring Details
QUINTA PRO RANGE OUTPUTS
QP30: 8.0 - 31.4 kW
QP45: 8.0 - 43.0 kW
QP65: 12.0 - 65.0 kW
QP90: 14.1 - 89.5 kW
QP115: 16.6 - 114.0 kW
High efficiency wall hung condensing boiler
with ultra low NOx emissions
2
Schematics with Control Page
Control Options for the Quinta Pro Series of Boilers p3
External controls by others
Simple Quinta Pro boiler domestic installation - p4-5
Typical ‘S’ plan, heating and hot water
Single Quinta Pro boiler, heating only p6-7
Single Quinta Pro boiler, heating only with low loss header p8-9
Single Quinta Pro boiler, heating and priority hot water using a low loss header p10-13
and pump or valve kit
Remeha supplied controls
Single Quinta Pro boiler, heating only using the iSense controller p14-16
(room/weather compensation)
Single Quinta Pro boiler, heating and Priority DHW using the iSense controller p17-19
(room or outside compensation)
Multiple Quinta Pro boilers HTG only using a low loss header with the Celcia MC4 p20-21
and iSense (room or outside compensation)
Multiple Quinta Pro boilers HTG and Priority DHW using a low loss header with p22-24
the Celcia MC4 and iSense (room or outside compensation)
Multiple boilers, heating and hot water using a low loss header with the p25-30
iSense Pro controller (optimising/weather compensated control for dual
heating zone and hot water from all or single boilers)
Connecting multiple boilers with external control interlocks and alarm p31
and run signals
Quinta Pro nominal flow rates and boiler resistances p31
Note: We supply the Grundfoss 25/80 (Part No. S101621) as standard for the full Quinta Pro
range. This will alter due to changes in EU regulations. The Quinta Pro 30 will operate on speed
1, the 45 and 65 will operate on speed 2, and the 90 and 115 will operate on speed 3. They are
intended to act as a shunt pump. In the layouts illustrated, they are designed to operate on a
20ºC Delta TΔ. If using a pump without a low loss header, please take into account both the
boiler and system resistance and also when being used in conjunction with a calorifier and low
loss header. Contact our sales or technical departments for further assistance.
The hydraulic and control layouts illustrated in this brochure are for guidance only and must be
used in conjunction with the Quinta Pro and iSense Pro installation and service manuals. They
do not constitute a full system design. Remeha Commercial accept no liability for any loss or
damage rising from any errors or omissions that may be inadvertently contained in this booklet.
When connecting a control cable to the OT terminals on the main control PCB, disconnect and
remove the factory fitted lead connected to the IF- 01 PCB.
Some earths and neutrals are omitted for clarity.
All systems, mechanical and electrical, must be installed to the current regulations by a suitably
qualified engineer.
3
Control Options for the Quinta Pro 30 / 45 / 65 / 90 and 115 series
The Remeha range of Quinta Pro boilers are supplied as standard with an “Open Therm”
control interface which enables direct weather compensation using Remeha single and
multi boiler controls. The customer can choose to use external control options supplied
by others without affecting boiler performance.
Supplied by others
On/off control:
• Boiler requires a permanent 230v supply and is enabled using a volt free switch/relay.
The boiler will modulate its output to maintain the flow temperature setpoint,
normally 80ºC, but can be adjusted on the boiler between 20ºC and 90ºC
0-10 volt control:
• Boiler requires a permanent 230v supply and is enabled and modulated using a 0-10
volt signal from a Building Management System or quality panel mounted optimiser/
compensator. The control can be flow temperature or percentage output based
• Temperature based example: if 56ºC ow is required from the boiler, the control will need to
supply 5.6v. The output will be modulated to maintain a flow temperature of 56ºC
• Percentage based example: if the control logic requires that a boiler should be running
at 33%, the control will need to supply 3.3v to the boiler. The boiler will run at 33% output
with a variable flow temperature
• Applications - domestic/commercial and industrial installations, with a variety of heat
emitters, DHW via calorifiers or plate heat exchangers, and installations where a variety
of different temperature zones are required at the same time
Supplied by Remeha Commercial as optional extras
iSense Controller - Single/multi boiler weather compensating controller
• A simple to operate room/boiler mounted thermostat/timer which can be used with a
combination of outside/room and flow temperature sensors to vary the boiler output
(flow temp) to suit weather conditions. The iSense can be installed in a reference room
and can also be mounted in a boiler when used in weather compensated mode.
It has a 7 day timer with multiple on/off and night setback periods, holiday function,
frost protection and manual override
Celcia MC4
• Multiple boiler weather compensating controller with step control (up to 4 boilers)
to be used in conjunction with the iSense controller
• The iSense can be mounted in a reference room, in the plant room or on the boiler
• The MC4 is mounted adjacent to the boiler group
iSense Pro -Multiple boiler weather compensating controller with sequence control (up to 8 boilers)
• Optimiser compensator which can provide 2 timed heating zones and uses a combination
of outside, flow and room temperature to vary the boiler output (flow temp) to suit weather
conditions. Can also provide time control to DHW circuit. The iSense Pro controller is mounted
in a wall box when used with the Quinta Pro and is complete with timer, night setback, frost
protection and pump cycling protection. The iSense Pro controller will sequence and rotate
the lead boiler on multiple installations. This controller also has the ability to accept remote
extension timers, supplied as an optional extra, which will allow the heating system to run
on daytime compensation outside the normal timed settings without need for access or
interference to the boiler or controller. Ideal for school lettings/night classes etc.
Note: We do not advise using a combination of external and built-in controls as in most cases
there can be no interface between them; it is likely they will ‘conflict’ with each other
and neither will work properly. The exception to this is when using the iSense Pro kit KT1154
in conjunction with a Remote BMS controller (see page 31).
4
Simple Quinta Pro boiler domestic installation
Typical ‘S’ plan, heating and hot water
(Time and temperature control by others)
Power Supply
• Boiler requires a permanent 230v single phase supply fused at 6.3 amps connected
to the factory fitted fly lead
Boiler Control Settings
(see 5.7.2 in technical documentation)
• Set boiler code P1 to the required ow temp i.e. 80 = 80ºC (system design requirements)
• Boiler will recognise the control being used
• Use the zone valve end switches to provide the volt free switch pair on OT on the main
control PCB to enable the boiler
• Boiler output will vary between 18% part load set point and 100% full load set point
to achieve the boiler flow set point (code P1)
System Components
(not supplied)
• Simple two channel time clock providing 230v switched supplies to control
heating and domestic hot water
• System pump
• Cylinder thermostat
• Room thermostat
• HTG and DHW zone valves c/w a single end switch (closes on valve fully open)
• Wiring centre
Note:
1. Maintain polarity on all connections
2. Some Neutral and Earth connections have been omitted for clarity
3. The schematic is for guidance only and does not constitute a design
4. Heating and hot water can be operated independently or simultaneously
with this layout provided the control selected will allow it
5
Shunt
O
QP 001S
QP 001SA
Quinta Pro single boiler heating and domestic hot water, usinga
simple ‘S’ Plan
Shunt
O
QP 001S
QP 001SA
Quinta Pro single boiler heating and domestic hot water, usinga
simple ‘S’ Plan
QP 001S
QP 001SA
Single Quinta Pro boiler, heating and domestic hot water,
using a simple ‘S’ Plan
6
Single Quinta Pro boiler, heating only
(Time and temperature control by others)
Power Supply
• Boiler requires a permanent 230v single phase supply fused at 6.3 amps connected to the
factory fitted fly lead
Boiler Interlocks
(for pressure switches etc.)
• Safety Interlock - remove the existing link and t volt free switch pair to BL on the main
control PCB. If the circuit is open the boiler will go to a shut down mode displaying code
9 and will restart when the circuit is closed
Indication Controls
(to report actual function)
• Common Alarm - volt free relay on SCU-X01 (see boiler manual for full details)
• Boiler Run - volt free relay on SCU-X01 (see boiler manual for full details)
Boiler Control Settings
(see 5.7.2 in technical documentation)
• Connect the external controls (volt free) to the OT terminals on the main control PCB (on/off).
Boiler will modulate to the set point set in P1 or the 0 -10v terminals on the IF-01.
Control option based on temperature or output can be adjusted on the jumper on the IF-01.
(See installation manual for full details)
• Boiler will recognise the type of control being used
• Set boiler code P1 to the required ow temp i.e. 80 = 80ºC (system design requirements)
• Pump: connect the heating pump to terminals shown on the PCB SCU - S02 max 400Va
(1.5 amp). Alternatively, pump can be connected to the fly lead supplied with the boiler
to plug X81; this a max duty of 200w (0.8 amp)
7
7
QP 002
QP 002A
Quinta Pro single boiler heating only
7
QP 002
QP 002A
Quinta Pro single boiler heating only
QP 002
QP 002A
Single Quinta Pro boiler, heating only
8
Single Quinta Pro boiler, heating only with low loss header
(Time and temperature control by others)
Power Supply
• Boiler requires a permanent 230v single phase supply fused at 6.3 amps connected
to the factory fitted fly lead
Boiler Interlocks
(for pressure switches etc.)
• Safety Interlock - remove the existing link and t volt free switch pair to BL on the main
control PCB. If the circuit is open the boiler will go to a shut down mode displaying code
9 and will restart when the circuit is closed
Indication Controls
(to report actual function)
• Common Alarm - volt free relay on SCU-X01 (see boiler manual for full details)
• Boiler Run - volt free relay on SCU-X01 (see boiler manual for full details)
Boiler Control Settings
(see 5.7.2 in technical documentation)
• Boiler will recognise the type of control being used
• Set boiler code P1 to the required ow temp i.e. 80 = 80ºC (system design requirements)
• Connect the external controls (volt free) to the OT terminals on the main control PCB
(on/off). Boiler will modulate to the set point set in P1 or the 0 -10v terminals on the IF- 01.
Control option based on temperature or output can be adjusted on the jumper on the IF- 01.
(See installation manual for full details)
• Pumps: connect pump PM1 to the heating pump terminals shown on the PCB SCU - S02
max 400Va (1.5 amp). Connect the shunt pump SH1 to the pump y lead supplied with the
boiler to plug X81
9
9
QP 003
QP 003A
Quinta Pro single boiler heating only with loss heading
9
QP 003
QP 003A
Quinta Pro single boiler heating only with loss heading
QP 003
QP 003A
Single Quinta Pro boiler, heating only with low loss header
10
Single Quinta Pro boiler, heating with priority hot water
using a low loss header and pump or valve kit
(Time and temperature control by others)
Power Supply
• Boiler requires a permanent 230v single phase supply fused at 6.3 amps connected
to the factory fitted fly lead
Boiler Interlocks
(for pressure switches etc.)
• Safety Interlock - remove the existing link and t volt free switch pair to BL on the main
control PCB. If the circuit is open the boiler will go to a shut down mode displaying code
9 and will restart when the circuit is closed
Indication Controls
(to report actual function)
• Common Alarm - volt free relay on SCU-X01 (see boiler manual for full details)
• Boiler Run - volt free relay on SCU-X01 (see boiler manual for full details)
Boiler Control Settings
(see 5.7.2 in technical documentation)
• Boiler will recognise the type of control being used
• Set boiler code P1 to the required ow temp i.e. 80 = 80ºC (system design requirements)
• Connect the external controls (volt free) to the OT terminals on the main control PCB
(on/off). Boiler will modulate to the set point set in P1
• Pumps: connect pump PM1 to the heating pump terminals shown on the PCB SCU - S02 max
400Va (1.5 amp). Connect the shunt pump SH1 to the y lead supplied with the boiler to plug
X81 max 200w (0.8 amp). On pump installations, connect the shunt pump to the terminals
shown; a contactor or relay will be required if loading exceeds 1.5 amps
• 3-way valve: on the 3-way valve option, connect the valve to the terminals shown on the PCB
SCU – S02
Important:
When using the Remeha supplied low loss header and pump kit and the DHW diverting valve or
primary pump kit, the calorifier must be sited within 3M of the boiler. In both cases, the DHW
cylinder must be a high recovery unit capable of accepting the full or adjusted DHW output of the
boiler being used (reference parameter P18).