Remos G-3 /600 User manual

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Maintenance Manual
July 1st 2008

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List of Effective Pages
Note: Changed pages are indicated by the marking “changed” at the top of
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Dates of issue for original and changed pages are:
Original….. 0….. September 1st 2005
Changed… 6 July 1st 2008
Total number of pages in this publication is: 225, consisting of the following:
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Table of Contents
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Appendix 1
Appendix 2
General Description………………………………………………
Ground Handling, Servicing, Cleaning,
Lubrication and Inspection………………………………………
Structures – Fuselage……………………………………………
Structures – Wings and Empennage…………………………..
Structures – Landing Gear and Brakes………………………..
Structures – Aileron Control System…………………………...
Structures – Wing Flap Control System……………………….
Structures – Elevator Control System…………………………
Structures – Elevator Trim Control System…………………..
Structures – Rudder Control System………………………….
Engine…………………………………………………………….
Fuel System………………………………………………………
Propeller…………………………………………………………..
Utility Systems……………………………………………………
Instruments and Instrument System…………………………...
Electrical Systems……………………………………………….
Electronic Systems – included in Appendix 1
Structural Repair…………………………………………………
Exterior Painting…………………………………………………
Wiring Diagrams…………………………………………………
Safety Directives and Safety Monitoring System…………….
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Annual/100 hour Inspection Form…………………………….
Operational Safety Feedback Form…………………………..
Owner/Operator Responsibility Commitment Form…………
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Imprint
Published by REMOS Aircraft GmbH Flugzeugbau
Franzfelde 31
D-17309 Pasewalk/Germany
Distributed by REMOS Aircraft GmbH Flugzeugbau
All rights reserved. No part of this manual may be reproduced,
stored in a retrieval system or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or
otherwise, without the prior permission of REMOS Aircraft.
Editior, Designer and Graphics:
Hans Fuchs
All correspondence concerning the content of this volume
should be adressed to REMOS Aircraft GmbH.
Foreword
This maintenance manual contains factory-recommended
procedures and instructions for ground handling, servicing and
maintaining Remos G-3 /600 Series aircraft. Besides servicing
as a reference for experienced mechanic, this manual also
covers step-by-step prodcedures for the less experienced man.
This book should be kept in a handy place for ready reference.
If properly used, it will better enable the mechanic to maintain
Remos G-3 /600 Series aircraft and thereby establish a
reputation for reliable service.
All information contained is based on data available at the time
of publication and is supplemented and kept current by service
letters published by Remos Aircraft Company. These are sent to
all Remos Aircraft Dealers so that they have the latest
authoritative recommendations for servicing Remos aircraft.
Therefore it is recommended that Remos owners utilize the
knowledge and experience of the factory-trained Dealer Service.
This manual is designed to meet the standard of maintenance
manuals for Light Sport Aircraft as prescribed in the ASTM
document F2483-05. According to the ASTM standard each
task does contain the type of maintenance “Level of
Maintenance” and the minimum level of certification needed to
accomplish the task “Certification Required”.
The REMOS G-3 /600 complies to the rules of the Light Sport
Aircraft airworthiness standards and does not conform to
standard category airworthiness requirements.

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Common conversions and abbreviations
1 mm = 0.03937 in
1 in = 25.4 mm
Unit of length
1 ft = 0.3048 m
1 cm2= 0.155 sq inUnit of area
1 sq in = 6.4516 cm2
1 cm3= 0.06102 cu in
1 cu in = 16.3871 cm3
Unit of volume
1 gal (US) = 3.7854 l (dm3)
1 kg = 2.2046 lbUnit of mass
1 lb = 0.45359 kg
1 N = 0.224809 lbfUnit of force
1 lbf = 4.4482 N
1 bar = 1000 hPa
1 bar = 14.5037 lbf/in2 (psi)
1 lbf/in2 (psi) = 0.0689 bar
Unit of pressure
1 in HG = 33.8638 hPa
°C = (°F – 32) / 1.8Unit of temperature
°F = (°C x 1.8) + 32
1 m/s = 3.6 kph
1 ft/min = 18.288 m/s
1 m/s = 0.0555 ft/min
1 kts = 1.852 kph
1 kph = 0.53996 kts
Velocities
1 mph = 1.609 kph
1 Nm = 8.848 In.lb.
1 in.lb. = 0.113 Nm
Torques
1 ft.lb. = 1.356 Nm