Remote Control RCEL005X User manual

Top Quality Valve Actuators
Made in Sweden
Instruction
Electric Actuators Ex-proof
RCEL005X/009X
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ELECTRICAL SHOCK HAZARD.To avoid serious personal injury,
property damage, turn off ALL power to the actuator before remov-
ing the cover.
Before installation, verify the nameplate information information to
insure the correct model number and voltage of the actuator.
Be sure to completly review the actuator manual prior to operation.
Final limit switch adjustment MUST be done after mounting the ac-
tuator to the valve. Incorrect adjustment may cause actuator failure.
The actuator must be properly grounded. Use the grounding lugs
provided on the inside and outside of the actuator body.
To minimize the possible damage caused by condensation, be sure
to energize the heater.
Standard Specication
Enclosure Weatherproof enclosure IP67
Nema 4 and 6
Ex d IIB T4
Ambient
temperature
-20 ºC to 55 ºC
Power Supply 110 / 220 / 230 Vac 1 Ph 50/60 Hz
24 Vac 1 Ph 50/60 Hz, 12/24 Vdc
Limit Switches 2 (Open/Close)
2 Dry (Open/Close)
Manual Operation By 6 mm hex key
Space Heater 5 W (110 / 230 VAC, 12 / 24 VDC)
Lubrication Grease Moly (EP type)
Surface Treatment Anodizing
Travel Angle 90º ± 5º (extension: upto 270º)
Self Locking Provided by means of worm
gearing
Entries 2 - M20
Materials Steel, Aluminium alloy, Bronze
External Coating Polyester (TGIC-free)
Optional Specication
005X 009X
PIU Potentiometer Unit (1 K-Ohm) X X
CPT Current Position Transmitter
Output DC 4~20 mA X X
PCU Proportional Control Unit
Input: DC 4~20 mA, 2~10 V,
0~5 V,
0~10 V, 1~5 V
Output: DC 4~20 mA
X X
LCU Local Control Unit X X
Mod - Bus X X
Pro - Bus X X
Can - Bus X X
Explosion-proof products must be used under the designed temper-
ature range and environment appropriate for the product spec.
Explosion proof actuators and wiring must be properly sealed prior
to operation. Improper installation may cause a hazardous condition
and failure of the explosion proof enclosure. The manufacture is not
responsible for any losses or damages caused by incorrect installa-
tion.
1. Certied cable entries must be used when installed. Use
separately certied cable entries, conduit entries or stopping
plugs so that the ameproof properties of the enclosure are
maintained.
2. If conduit is used for cable entry, a seal tting with setting com-
pound must be installed as close as posible, within 450 mm to
the actuator.
Special conditions for safe use:
For information about the ameproof joints, please contact Rotork
Sweden AB.
Fasteners securing the top cover shall have the property class of
A2-50 at least.
CAUTION
CAUTION
Flameproof Enclosure Level and Enviroment of Actuator
Ex IIB T4 -20 ºC ~ 55 ºC
Performance
Model
Output
Torque Operation Time (90º) Motor * Class (E)
Rated Current Duty*
Cycle
Number
Of
Handle
Turns
Weight
kg
1 Phase (AC) DC
Kg.m Nm 60 Hz 50 Hz DC24V W 24V 110V 220V 24V S2 (min)
RCEL005X 5 50 14 17 10 6 1,8 0,35 0,23 1,8 15 6 5
RCEL009X 9 90 26 32 22 6 2,1 0,35 0,25 2,1 15 4,5 5
*Valid for 1-ph 110V AC and 220V AC

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E4L E4
H L H L
RC210 90 68 120 68
RC220-RC265 90 110 120 110
RC270-RC280,
RC88 100 160 130 160
RCG90-RCG100 155* 200* 185* 200*
Tabell 14pt bold
Bold på rubriker uppe, allt under ska vara regular.
Allt utom spalten med RC-förteckningar ska vara
centrerat i våg och lodrätt. RC-spalten ska vara
vänsterlagd.
Strl på texten varierar beroende på utrymme men
10pt är standard
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1. With the power off, remove the cover and manu-
ally rotate the Actuator to the closed,clockwise
position.
2. Loosen the close cam set screw and rotate the
cam in a clockwise direction to actuate the close
limit switch. Alsp, the close auxiliary switch cam
can be adjusted at this time too.
3. Firmly tighten the cam set screws
4. To set open cam switches, repeat the previ-
ous instruction except rotate the Actuator to the
open, counter-clockwise position and rotate the
open cams in the counter in the counterclock-
wise direction to actuate the open switches.
Auxiliary Contact
Open Limit Switch
Open Limit Switch
Auxiliary Contact
Close Limit Switch
Close Limit Switch
Exterior Parts Interior Parts
Limit Switch Setting
Actuator Modulating Flange
RCEL005X/009X is manufactured to the ISO 5211
standard. If the Actuator does not t directly to the
valve, drive inserts are available or complete mount-
ing kits can be manufactured.
Actuator Installation
When installing an Actuator, proper clearance
around the Actuator is required to ensure that the
cover can be removed to allow maintenance.
Model A (mm)
RCEL005X 140
RCEL009X 140
AOLS Dry Open Limit Switch
OLS Open Limit Switch
ACLS Dry Close Limit Switch
CLS Close Limit Switch
5 Watt Heater
Terminal
Condenser
Motor
Window
Manual Operation
(Manual Socket)
Earth Grounding Lug
Entries
Top Cover
Captive Bolts
Top Cover

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Indicator Setting
The valve position is easily conrmed from a dis-
tance by looking at the indicator at located on the
top of the actuator cover
Explosion proof
Standard conduit and conduit seal ttings may be
used when installing and wiring the actuator. To
provent moisture and humidity from entering the
actuator, it is highly recommended that a seal be in-
stalled in the actuator conduit entry. After the conduit
and wiring has been completed, then the seal tting
can be sealed with packing or a potting material.
Cable Glands used in explosion
proof applications must be certied
for the proper explosion proof
application class and properly
sealed. Failure to use the correct components
may ressult in the failure of the actuator enclosure.
Rotork Sweden AB is not responsible the improper
installation of these actuators.
Cable Glands shall be suitable for the enviroment
and shall be certied as ameproof if used in Zone 1
application (Ex d IIB certied cable grand or entries
at least). Cable Glands and conduit(s) of metric
thread shall be so installed that at least 5 full threads
are engaged and the engagement depth is not less
than 8 mm. Cable Gland of NPT thread shall be
installed with 5 threads provided at least.
Wire Connection
Electric Wiring
Remove the actuator cover by loosing the four
captive cover bolts.
Conrm that the wiring diagram located in the
actuator and the wiring number on the nameplate
match each other.
Conrm that the main power and supply described
on the nameplate of the actuator match with each
other.
1.
2.
3.
Connect the wire to the terminal strip ac-
cording to the wiring diagram provided. The
RCEL005X/009X actuators uses the push type
WAGO brand terminal strip. The push type strip
makes wiring connections easy and also helps
to protect against pipeline vibration. Use the wire
thickness within the standard size AWG 28~14.
4.
Be sure to properly ground the actuator by using
the grounding lugs provided on the inside and
outside of the actuator body. The integral ground-
ing wire size shall be 4.0 mm2 and the external
grounding wire size shall be 4.5~5.0 mm2at least.
5.
Inside & Outside Earth Terminal
Push
Wire
AWG 28~4??
Be sure to wire and energize the heater as shown
in the wiring diagram.
Each actuator must be powered by their own
individual relays to prevent voltage feedback and
actuator damage.
After the wiring is completed in the actuator, use
wire ties to group the wires together up their ap-
pearance. Be certain that the wires are secure
and away from any moving parts. Remove any
loose debris before replacing the cover.
When all the work is completed, replace the top
cover and secure it using the four cover screws.
Apply power and do a nal check to conrm
proper operation.
Main power must only be applied when
the top cover is re-installed on the
actuator body. If the main power is on
while wiring the actuator, stop work
immediately and turn the power off, only then its is
safe to proceed.
6.
7.
8.
9.
10.

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Ref No 416A / Art No 980416
We reserve the right to
make changes without notice.
www.rotork.com www.remotecontrol.se
ROTORK SWEDEN AB
Box 80, Kontrollvägen 15, SE-791 22 Falun, Sweden
Tel: [phone] • Fax: [phone] • [email protected]
Maintenance
It is reccomended that the actuator be cycled every two weeks after purchase.
To minimize the effects of condensation in the acctuator, it is recommended that the conduit entries to be
sealed at the actuator and that the heater is energized.
* In addition to the above described mechanical / electrical failures, other causes may be the reason for fail-
ure based on the site conditions. For more information please contact Rotork Sweden AB for consultation.
For faster service, please have all of the nameplate information avaliable when calling the factory.
Troubleshooting
If the actuator fails to function correctly, rst check for any mechanical / alignment problems, then check for
any electrical problems. See chart berlow for more information.
Problem Cause Solution
Manual over ride not functioning Gear Failure Disassemble the actuator and
replace gear
Manual operation of the motor
behavior is normmal when you do
not ????
Main Power Failure Main Power Check
Motor / Condenser damage Replace Motor / Condenser
Motor over heated and Thermal
Protector Disengaged
Check Freqency of Operation or
jammed gears
Wiring Failure Conrm Unit is properly wired per
wiring diagram
Main Board Failure Replace Main Board
Acctuator continues to move even
after the cam has tripped the limit
switch
Main Board Failure Replace Main Board
Warranty Information
The warranty will be void under the following conditions:
1. Failure or damage caused by misuse or abuse.
2. Failure or damage caused by unauthorized modications or repairs done to the actuator.
3. Failure caused by the unauthorized modication / change or the wiring.
4. Failure caused by water entering the actuator due to improper sealing of the conduit entries.
5. Failure caused by improperly set limit switches.
6. Failure caused by re, ood damage or other natural catastrophys.
7. Failure occuring more than one year after shipment date.