Remtron Patriot User manual

COMMAND PRO®
Patriot
USER’S MANUAL
25 Series
142130-H April 2009
Distributed by Tri-State Equipment Company Inc.
Email: [email protected]
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: [phone]
1916 W. Mission Road, Escondido, CA 92029-1114
WARNING!
Read all safety rules and
warnings before installing and
operating this system.
AVERTISSEMENT!
Lire toutes les consignes de
sécurité et tous les
avertissements avant de faire
fonctionner ce systéme.

ADDENDUM – ADDITIONAL WARNINGS
IMPORTANT SAFETY NOTICE
WARNING:
THE USE OF UNAPPROVED COMPONENTS OR ACCESSORIES IN
THE SYSTEMS SOLD BY CATTRON GROUP INTERNATIONAL AND
ITS SUBSIDIARIES IS STRICTLY PROHIBITED. UNAPPROVED
COMPONENTS ARE DEFINED AS ANY COMPONENT NOT
INSPECTED AND SOLD BY CATTRON. THIS ALSO INCLUDES ANY
COMPONENT MODIFIED FROM ITS INTENDED USE AND/OR ANY
COMPONENT EXHIBITING OBSERVABLE DAMAGE OR DEFECT.
USE OF NON-CONFORMING PARTS, ASSEMBLIES AND
ACCESSORIES MAY LEAD TO INJURY OR DEATH.
WARNING:
THE REMOTE CONTROL SYSTEM YOU HAVE PURCHASED IS
DESIGNED TO STOP IN A SAFE MODE UNDER A VARIETY OF
CONDITIONS. SOME EXAMPLES OF THESE CONDITIONS ARE:
EXCESSIVE RADIO SIGNAL INTERFERENCE, LOSS OF BATTERY
OR ELECTRICAL POWER, FAILURE OF CERTAIN COMPONENTS
AND OPERATION BEYOND SIGNAL RANGE AND OTHERS.
ALTHOUGH CATTRON GROUP INTERNATIONAL AND ITS
SUBSIDIARIES DOES NOT SPECIFY THE POSITION OF THE
OPERATOR WHEN CONTROLLING THE EQUIPMENT WE ARE
AWARE THAT SOME USERS ARE INSTRUCTED AND TRAINED BY
THEIR EMPLOYER TO RIDE THE EQUIPMENT IN A SAFE MANNER.
IT IS IMPERATIVE THAT YOU ARE PREPARED FOR AN
UNPLANNED STOP OF THE EQUIPMENT AT ANY TIME AND DO
NOT PLACE YOURSELF OR OTHERS IN A POSITION WHERE THIS
SITUATION MAY CAUSE YOU TO FALL FROM THE EQUIPMENT.
FAILURE TO USE CAUTION MAY LEAD TO INJURY OR DEATH.
END

Patriot USER’S MANUAL
142130 H / April 2009 i
REMTRON, INC.
COMMAND PRO®RECEIVERS
FCC COMPLIANCE STATEMENT
COMMAND PRO®series receivers have been tested and found to comply with in the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a residential
installation.
This equipment generates, uses, and can radiate radio-frequency energy, and if not
installed and used in accordance with the user manual, may cause harmful interference to
radio communications. However, there is no guarantee that harmful interference will not
occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which
can be determined by switching this equipment on and off, the user is encouraged to try to
correct the interference by one or more of the following measures:
•Re-orient or relocate the receiving antenna that is connected to the device that is
receiving the interference.
•Increase the separation between our equipment and the equipment that is receiving
the interference.
•Consult our factory or one of our Service Representatives for additional help.
Responsible Party:
Remtron Inc.
1916 W. Mission Rd.
Escondido, CA 92029

Patriot USER’S MANUAL
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Patriot USER’S MANUAL
142130 H / April 2009 iii
Table of Contents
SECTION 1 — INTRODUCTION 1
Purpose ....................................................................................................................1
Scope .......................................................................................................................1
Important Safety Rules ...............................................................................................1
SECTION 2 — OPERATIONS 4
How the System Works...............................................................................................4
Frequency. ................................................................................................................4
Range and Antenna Coverage ......................................................................................4
License Free Channels ................................................................................................5
Command Format ......................................................................................................5
Safety.......................................................................................................................6
Transmitter Operation and Features .............................................................................7
Operation..................................................................................................................7
Commands ................................................................................................................8
Command Switches ....................................................................................................8
Status Indicators........................................................................................................9
Transmitter Status Chart.............................................................................................9
Function Select LEDs ..................................................................................................9
SECTION 3 — INSTALLATION 10
General...................................................................................................................10
Locating the equipment.............................................................................................10
Antenna Location .....................................................................................................10
Receiver Location .....................................................................................................12
Installation Wiring ....................................................................................................12
Output Snubbers......................................................................................................13
Power/Control Wiring................................................................................................13
Installation Testing...................................................................................................14
SECTION 4 — MAINTENANCE & TROUBLESHOOTING 18
Monthly Inspection ...................................................................................................18
Installation Troubleshooting.......................................................................................18
Installation Troubleshooting Chart..............................................................................18
General Troubleshooting ...........................................................................................19
Transmitter Troubleshooting......................................................................................19
Normal Operation.....................................................................................................19
Transmitter Troubleshooting Chart .............................................................................19
Replacing the Transmitter Batteries............................................................................20
Changing the Transmitter ID Code .............................................................................21
Transmitter Spare Parts List ......................................................................................22
Receiver Troubleshooting ..........................................................................................24
General...................................................................................................................24
Receiver Testing ......................................................................................................24
Receiver Repairs ......................................................................................................25
Fuse Replacement ....................................................................................................25
Receiver Spare Parts List...........................................................................................26

Patriot USER’S MANUAL
iv 142130 H / April 2009
SECTION 5 — WARRANTY STATEMENT FOR P
PP
PATRIOT
ATRIOTATRIOT
ATRIOT REMOTE CONTROL SYSTEMS 29
Transmitters............................................................................................................29
Receivers and Accessories .........................................................................................29
General Terms of Warranty .......................................................................................29
Service ...................................................................................................................30
APPENDIX A: TRANSMITTER SPECIFICATIONS 31
Certifications ...........................................................................................................31
APPENDIX B: RECEIVER SPECIFICATIONS 32
List of Illustrations
FIGURE 1 REMTRON PATRIOT TRANSMITTERS 2
FIGURE 2 REMTRON PATRIOT RECEIVERS 2
FIGURE 3 TRANSMITTER/RECEIVER COMMUNICATION 11
FIGURE 4 ANTENNA CLEARANCE 11
FIGURE 5 PATRIOT RECEIVER (25R15A) 15
FIGURE 6 CONNECTIONS AND LABELS FOR PATRIOT RECEIVERS 16
FIGURE 7 HANDHELD TRANSMITTERS WITH BACK REMOVED 23
FIGURE 8 FUSE LOCATIONS 26

Patriot USER’S MANUAL
142130 H / April 2009 v
SAFETY RULES
WARNING!
READ ALL INSTRUCTIONS
Failure to follow these rules can result in serious personal injury
INSTALLATION
•GROUND THE RECEIVER CASE In order to ensure safety of the system, the receiver
case must be firmly connected to earth ground.
•PROVIDE A SAFETY CUTOFF SWITCH If maintenance is required, the radio must be
disconnected from power to prevent accidental activation.
•USE PROPER WIRING Loose or frayed wires can cause accidental activation of
machinery.
•DO NOT INSTALL IN HOT AREAS This apparatus can be damaged by heat in excess
of 160° F.
•DO NOT INSTALL IN HIGH VIBRATION AREAS The life of this apparatus might be
shortened through long exposure to intense shaking or vibration.
ERSONAL SAFETY
•MAKE SURE MACHINERY IS CLEAR BEFORE OPERATING. Do not activate the
remote system unless it is safe to do so.
•SWITCH OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY Always
disconnect the remote system power before doing any maintenance to prevent
accidental operation of the machine.
CARE
•KEEP DRY If water or other liquids get inside, immediately dry the unit.
•KEEP ANTENNA(S) CLEAN Keep antenna connections clean and free of corrosion.
IMPORTANT NOTE: Throughout this manual, other safety rules appear under the following heading.
WARNING!
Failure to follow these rules can result in serious personal injury

Patriot USER’S MANUAL
vi 142130 H / April 2009
CONSIGNES DE SÉCURITÉ
AVERTISSEMENT!
Le non respect des consignes peut causer des blessures sérieuses
INSTALLATION
•RACCORDER LE BOÎTIER À LA MASSE Pour que le système fonctionne en toute
sécurité, le boîtier du récepteur doit être solidement raccordé à la masse.
•FOURNIR UN INTERRUPTEUR DE SÉCURITÉ. Lors de travaux d’entretien du
dispositif, déconnecter le poste radio afin d’éviter une mise en marche accidentelle.
•UTILISER LES FILS APPROPRIÉS Des fils découverts ou usés peuvent provoquer un
démarrage accidentel de la machinerie.
•NE PAS INSTALLER DANS DES ENDROITS CHAUDS Des températures supérieures à
160° F (71° C) peuvent endommager l’appareil.
•NE PAS INSTALLER DANS LES ENDROITS SOUMIS À DE FORTES VIBRATIONS
L’exposition prolongée de cet appareil à des vibrations ou des secousses intenses peut
en réduire la durée de vie.
SÉCURITÉ
•S’ASSURER QUE LA MACHINERIE EST DÉGAGÉE AVANT DE LA FAIRE
FONCTIONNER Ne pas faire fonctionner le système de téléguidage à moins que cela
puisse être fait en toute sécurité.
•METTRE LE RÉCEPTEUR HORS TENSION AVANT D’EFFECTEUR DES TRAVAUX
SUR LA MACHINERIE Afin de prévenir la mise en marche accidentelle de la
machinerie, toujours débrancher le système de téléguidage avant de d’effectuer des
travaux d’entretien.
ENTRETIEN
•GARDER AU SEC Sécher immédiatement l’appareil, s’il est exposé à de l’eau ou tout
autre liquide.
•GARDER LES ANTENNES PROPRES Garder les raccordements d’antenne propres et
exempts de corrosion. Le non respect des consignes peut causer des blessures
sérieuses.
Le non respect des consignes peut causer des blessures sérieuses

Patriot USER’S MANUAL
142130 H / April 2009 1
Section 1 — Introduction
Purpose
This manual provides information on the safe installation and operation of the
Remtron Patriot wireless control systems. Information is also included on the
maintenance and repair of the Patriot systems.
Scope
Information is included on all Remtron Patriot transmitters and receivers. See
the detailed information contained in each section of this manual for your particular
equipment.
The transmitters covered in this manual contain enhanced features that expand the
types of applications for the systems.
Many new features have been added, but most changes are transparent to the user. If
you are already familiar with Remtron transmitters, you are encouraged to read the
section on operating the transmitters, where you will find information about the latest
changes in operation.
To help you identify your system, Figures 1 and 2 on page 2 provide a reference for
the transmitters and the receivers covered in this manual.
Important Safety Rules
Using wireless control systems with heavy industrial equipment can improve the
safety of the equipment.
It is important to adhere to the safety rules presented throughout this manual,
especially during installation, in order to achieve the safest operating system possible.

Patriot USER’S MANUAL
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Figure 1. Remtron Patriot Transmitters
Figure 2. Remtron Patriot Receivers