Renova Moviroll mre 100 l User manual

Renova srl –viale Rimembranze 93 –20099 Sesto San Giovanni - Italy –tel: +39.02.2700.7394 –fax: +39.02.2570.8635

www.renova-srl.com –email: [email protected]

battery roll pusher

MRE 100 L | MRE 100 LP | MRE 100 LPT

MRE 200 L | MRE 200 LP | MRE 200 LPT

MRE 300 L | MRE 300 LP | MRE 300 LPT

MRE 500 L |---------------------------...--…….

operating instructions

2

This product complies with the Directive 2006/42/CE

MANMRELENA4V0421

3

index

introduction ………………………………………………………..……..……………….…….……

page 4

warning ….………………………………………………….….………………….…….………………

page 4

general warnings ………………………………………………..……….…………………....……

page 4

assistance …………………………………………………………………………………………………

page 5

general instructions …………………………………………………………….………….………

page 5

initial content of the box………………………………………………………….…

page 5

content description …………………………………………………………………….

page 5

packaging …………………………………………………………………………….….…

page 6

serial number ..…………………………….……..………………..……………………

page 6

instructions for use ………………………………………………………………….……….……..

page 6

tilting handle ……..…………………………………………….………………………..

page 6

battery status ……..……………………………………………………………………..

page 7

battery recharge ………............................................................……..

page 7

battery handling precautions ………………………………………………………

page 7

battery storage and disposal ………………………………………………………

page 8

malfunctions diagnosis ……………………………………..………………………..…….……..

page 8

components descriptions and codes ……………………….……………….……………….

page 9

instructions for a proper use …………………………….…….……………….……………….

page 17

conformity statement ………………………………………………………………………………

page 18

4

introduction

Dear customer,

Thank you for purchasing Renova’s MRE L / MRE LP / MRE LPT moviroll –battery roll pusher.

We also thank you for the preference you have reserved for this innovative product. We are certain it will satisfy you

with its technologically advanced solutions, its in-line and elegant design and its professional quality.

In this manual you will find our instructions for a proper use of this product and the necessary technical information,

as well as our advices, to ensure excellent performance over time.

All information contained in this manual have been collected respecting the rules in force, the current state of

knowledge of design and construction, our knowledge and our many years of experience.

The instruction manual was translated with all due care and attention. However, we do not accept liability for any

translation errors. The Italian version of this instruction manual is definitive.

The warranty does not apply in cases which occur as a result of the Customer’s violation of advice concerting

operation, incorrect use, improper application, negligence (including but not limited to improper maintenance and

storage), accidents, improper installation, modifications (included but not limited to the use of non-original parts or

accessories not authorized by Renova), improper adjustment or repair. All parts subject to normal wear are excluded

from the guarantee.

warning

CAREFULLY READ THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL AND KEEP THEM FOR FURTHER

REFERENCE FOR ENTIRE PRODUCT LIFE. THEY SUPPLY IMPORTANT INSTRUCTIONS REGARDING OPERATIONS AND

SAFETY FOR INSTALLING, USING AND MAINTAINING THE PRODUCT.

PLEASE TAKE THE TIME TO READ AND UNDERSTAND THE INSTRUCTIONS COMPLETELY BEFORE THE INSTALLATION

AND USE OF THIS PRODUCT.

IN THE EVENT OF A POSSIBLE BREAKDOWN OF THE PRODUCT, THE OPERATOR SHOULD UNDERSTAND THE

MANUFACTURER’S INSTRUCTIONS AND BE AWARE OF THE DANGERS, BEFORE ANY CHECK INTERVENTION OR

RECOURSE OF RENOVA’S TECHNICAL ASSISTANCE.

general warnings

▪MRE L / MRE LP / MRE LPT moviroll is exclusively designed to move cylindrical loads as paper and corrugated

rolls, wood and steel rolls, and vehicles.

▪MRE L / MRE LP / MRE LPT moviroll must not be used to brake heavy loads which run toward the appliance.

▪The work place must be kept proper of whatever object should be between the machine and the object to move.

Any object in between that could create a somersault, a sliding or a fall must be kept away.

▪The operator must always be aware that nothing or no one is in the way of the object to be displaced and that no

one could be endangered by the moving object.

▪Certain fundamental rules must be respected when using any kind of electrical appliance. More specifically:

- do not leave the appliance exposed to the weather (rain, sun, etc.)

- do not use the appliance next to flammable material

- do not let children or incapable persons use the appliance without supervision

▪A hearing protection must always be used.

5

assistance

Renova is worldwide present with Agents and Distributors.

Contact Renova support

support@renova-srl.com

general instructions

INITIAL CONTENT OF THE BOX

A MRE L / MRE LP / MRE LPT moviroll

x1

B batteries

x2 (optional)

C battery charger

x1

D shipment kit

x1

CONTENT DESCRIPTION

MOVIROLL - In the box you can find the moviroll model as previously ordered: MRE L / MRE LP / MRE LPT

BATTERIES - MRE L / MRE LP / MRE LPT moviroll (all models) is provided with a second battery (optional). The two

Plug&Play batteries are housed in the box near the moviroll system and are ready to be used.

BATTERY CHARGER - moviroll is provided with the original battery charger.

SHIPMENT KIT - with spare throttle, plug battery and fuse for the electronic board.

PACKAGING

6

Please do not throw away the wood packaging of your moviroll as it might be useful for storage purposes, when

moving or, in case of damages, when the device must be sent back to Renova srl.

SERIAL NUMBER

Each moviroll is provided with its serial number.

Please find the serial number of your moviroll stamped on the moviroll

frame, above the rear wheel.

Example in the picture on the right.

Please find the serial number also on the warranty sheet provided with the

moviroll.

IMPORTANT:

Always communicate the serial number when requiring assistance or spare parts for your moviroll.

instructions for use

▪Unpack the appliance and store the packaging material

▪After unpacking, make sure that the appliance is intact with no visible signs of damage caused by transport. If in

doubt, do not use the appliance and contact Renova srl

▪Place the moviroll on a safe and flat surface that can support its weight

▪Insert one battery into the special chassis. Previous recharge of the battery is not necessary

▪A permanently lit red LED indicates that the appliance is ready to be used

▪Now select the forward gear - - or the backward gear –(emergency)

▪To start using the MRE L / MRE LP / MRE LPT moviroll to handle rolls just spin the accelerator handle.

▪Push the switch into OFF position when the moviroll is not running in order to preserve the battery charge

PLEASE NOTE:

The moviroll battery roll pusher is equipped with reverse gear. Please use the reverse gear to release the moviroll

from the roll, when the moviroll remains locked beneath the roll weight because of an obstacle or a wrong

maneuver.

TILTING HANDLE

moviroll models are also equipped with tilting handle.

When the working space is small, the operator can work

alongside the load only turning the handle and 'pull' the load

instead of thrusting it.

▪Pull outward the spring stopper (position

1 in the picture) to overturn the handle

▪Overturn the handle until the handle locks

▪Pull outward the spring stopper and push back the handle

to unlock the handle and to bring it to its original position

BATTERY STATUS

7

The battery status LEDs (see the picture at page 10):

GREEN LED

charged battery

YELLOW LED

50% battery charge (when active)

RED LED

discharged battery

ATTENTION!

Use the moviroll only when GREEN and YELLOW LEDs. Do not use the moviroll with RED battery status

LED to avoid any irreparably damage to the electronic unit and the battery. With RED LED recharging the

battery is mandatory before using the moviroll again.

BATTERY RECHARGE

▪Push the switch into the OFF position

▪Remove the battery from the chassis (as in the picture) and

place it in a suitable area before charging it

▪Connect the battery to the battery charger through the connector

▪Connect the battery charger to the mains supply.

▪Two red LEDs on the battery charger now turn on; one LED

indicates that the battery charger is under tension, the other LED

indicates that the battery is charging.

▪The estimated time of charging is about 4 hours (maximum time

needed for a full recharge of the battery). The battery is full

recharged when one of the two LEDS will turn green.

▪Please leave the battery under charge for about 30 minutes to

stabilize the tension of the cells.

▪After recharging the battery disconnect the battery from the

charger, then the charger from the mains supply. The red LED of

the charger will remain lit for a bit of time even if cable

unplugged.

PLEASE NOTE:

In the case of battery charger equipped with a single LED, this will be lit red and turn green at completed recharge.

ATTENTION!

For the full recharge of the battery, please use the battery charger supplied with the moviroll battery

roll pusher. To not damage the battery please do not use different battery chargers.

BATTERY HANDLING PRECAUTIONS

▪Do not dissemble, crush or puncture a battery

▪Do not dispose of a battery in fire

▪Do not immerse the unit in any liquid

▪Do not expose a battery to temperatures above 40°C (104°F) and below 5°C (41°F)

▪Do not use a damaged battery

▪Do not leave batteries unused for extended periods of time, either in the product or in storage

▪BATTERY STORAGE AND DISPOSAL

8

▪Store the batteries separately from the product

▪Store the batteries at temperatures between 15°C and 20°C (59°F and 68°F)

▪Always check and follow your applicable regulations before disposing of a battery

malfunctions diagnosis

In case of anomaly or not functioning of the moviroll

system, please count the number of flashes of the

diagnosis LED to identify the problem and solve it

using the schedule below:

NUMBER OF FLASHES

DIAGNOSIS

SOLUTIONS/REMEDIES

1

Motor already powered at start

(forward gear)

Turn off/on with throttle in zero position

2

Motor already powered at start

(backward gear)

Turn off/on with throttle in zero position

3

Battery tension too low

Charge the battery

4

Battery tension too high

Use another battery and contact Renova

5

Throttle not at position zero at start

Turn off/on with throttle in zero position

6

Broken throttle (potentiometer)

Replace the throttle

7

Overheating

Cool the electronic board

8

Programming error eprom

Turn off/on.

If the problem persists, contact Renova

9

Error on control’s power

Turn off/on.

If the problem persists, contact Renova

PLEASE NOTE:

Please see warranty conditions on the warranty sheet.

status

LED

ON/OFF

switch

diagnosis

LED

9

components descriptions and codes

MRE 100 L / MRE 200 L / MRE 300 L

10

POSITION

CODES –FOR MODELS MRE L

DESCRIPTION

MRE 100 L

MRE 200 L

MRE 300 L

1

C10-0012

Double chain

2

C30-0004

Ball bearing

3

C30-0008

Ball bearing

4

D10-0001

Nut

5

D14-0002

Nut

6

D16-0001

Nut

7

E50-0015

Bottom connector

8

I30-0001

Sprocket

9

I30-0023

Sprocket

10

M65-0021

M65-0022

M65-0023

Gear motor

11

MREP0016

Rear wheels axis

12

MREP0017

Rubber roller axis

13

MREP0018

Rubber roller

14

MREP0022

Chain gear box –roller drive cover

15

MREP0023

Rod

16

MREP0027

Spring

17

MREP0035

Fixed battery centering holder

18

MREP0043

Roller drive

19

MREP0061

Bottom battery holder

20

MREP0063

Electronic unit front cover

21

MREP0069

Fixed battery holder

22

MREP0070

Fixed battery centering guide

23

MREP0091

Tilting handle pivot

24

MREP0145

Open flange for roller drive

25

MREP0168

Electronic unit back cover

26

MREP0169

Right frame (gearbox side)

27

MREP0170

Left frame (motor side)

28

MVRP0020

Spring holder

29

MVRP0024

Closed flange roller drive

30

P52-0001

Spring stopper for tilting handle

31

R60-0001

Washer

32

R60-0005

Washer

33

R60-0007

Flat washer

34

R95-0001

Rubber wheel

35

S15-0018

Electronic unit

36

S15-0020

ON/OFF switch

37

S15-0021

Rubber cover for ON/OFF switch

38

S15-0023

Fuse

39

S20-0002

Battery status LEDs

40

V50-0005

Screw for rod

41

V50-0007

Screw for flange

42

V50-0008

Screw for fixed guide

43

V50-0011

Screw for spring holder

44

V50-0016

Screw for chain cover

45

V50-00022

Handle rotation limit screw

46

V50-0026

Screw for front cover

47

V50-0030

Screw for electronic unit holder

48

MREP0078

Motor wires cover

11

MRE 500 L

POSITION

CODES –FOR MODEL MRE 500 L

DESCRIPTION

1

A70-0024

Seeger

2

C10-0021

Triple chain

3

C30-0035

Bearing for flange

4

C30-0008

Ball bearing

5

D10-0001

Nut

6

D14-0001

Wheels nut

7

D16-0001

Nut

8

E50-0014

Connector

9

I30-0017

Triple sprocket

10

I30-0028

Triple sprocket

11

M65-0032

Gear motor

12

MREP0016

Rear wheels axis

13

MREP0098

Rubber roller axis

14

MREP0018

Rubber roller

56

12

15

MREP0023

Rod

16

MREP0027

Spring

17

MREP0035

Fixed battery centering holder

18

MREP0061

Bottom battery holder

19

MREP0063

Electronic unit front cover

20

MREP0070

Fixed battery centering guide

21

MREP0077

Fixed battery holder

22

MREP0091

Tilting handle pivot

23

MREP0393

Open flange for roller drive

24

MREP0168

Electronic unit back cover

25

MREP0392

Roller drive

26

MREP0390

Right frame (gearbox side)

27

MREP0194

Left frame (motor side)

28

MREP0196

Cover for triple chain

29

MREP0394

Closing frame

30

MREP0199

Closing frame

31

MREP0201

Cover for motor wires

32

MREP0202

Motor cover

33

MVRP0020

Spring holder

34

MVRP0024

Closed flange roller drive

35

P52-0001

Spring stopper for tilting handle

36

R60-0001

Washer for wheels

37

MREP0396

Washer for sprocket blocking

38

R60-0005

Washer for rubber roller

39

R60-0007

Washer for tilting handle pivot

40

R95-0001

Rubber wheel

41

S15-0019

Electronic unit

42

S15-0020

ON/OFF switch

43

S15-0021

Rubber cover for ON/OFF switch

44

S15-0023

Fuse

45

S20-0002

Battery status LEDs

46

V50-0006

Screw for spring holder

47

V50-0007

Screw for flange

48

V50-0011

Screw for connector

49

V50-0016

Screw for chain cover

50

V50-0022

Handle rotation limit screw

51

V50-0025

Screw for rod

52

V50-0026

Screw for front cover

53

V50-0027

Screw for battery holder

54

V50-0030

Screw for electronic unit

55

V53-0001

Screw for sprocket blocking

56

L50-0002

Straight key 12x8 L=40

13

MRE 100 LP / MRE 200 LP / MRE 300 LP

POSITION

CODES –FOR MODELS MRE LP

DESCRIPTION

MRE100 LP

MRE200 LP

MRE300 LP

1

C10-0012

Double chain

2

C30-0004

Bearing flange

3

C30-0008

Bearing for rubber roller

4

D10-0001

Nut

5

D14-0002

Wheels nut

6

I30-0001

Sprocket

7

I30-0023

Sprocket

8

M65-0014

M65-0015

M65-0016

Gear motor

9

MREP0016

Rear wheels axis

10

MREP0017

Rubber roller axis

11

MREP0018

Rubber roller

12

MREP0022

Chain gear box –roller drive cover

13

MREP0023

Rod

14

MREP0027

Sring

15

MREP0035

Fixed battery centering holder

16

MREP0043

Roller drive

17

MREP0061

Bottom battery holder

18

MREP0063

Electronic unit front cover

19

MREP0070

Fixed battery centering guide

20

MREP0077

Fixed battery holder

14

21

MREP0104

Cover for motor wires

22

MREP0145

Open flange for roller drive

23

MREP0187

Electronic unit holder for ON/OFF switch

24

MREP0206

Right frame (gearbox side)

25

MREP0207

Left frame (motor side)

26

MVRP0020

Spring holder

27

MVRP0024

Closed flange roller drive

28

R60-0001

Washer for wheels

29

R60-0005

Washer for rubber roller

30

R95-0001

Rubber wheels

31

S15-0019

Electronic unit

32

S15-0020

ON/OFF switch

33

S15-0021

Rubber cover for ON/OFF switch

34

S15-0023

Fuse

35

S20-0002

Battery status LEDs

36

V50-0005

Screw for rod

37

V50-0007

Screw for flange

38

V50-0016

Screw for chain cover

39

V50-0025

Screw for handle fixing

40

V50-0026

Screw for front cover

MRE 100 LPT / MRE 200 LPT / MRE 300 LPT

15

POSITION

CODES –FOR MODELS MRE LPT

DESCRIPTION

MRE100 LPT

MRE200 LPT

MRE300 LPT

1

C10-0020

Double chain

2

C30-0004

Bearing for flange

3

C30-0008

Bearing for rubber roller

4

D14-0002

Nut for wheels

5

E50-0001

Connector

6

I30-0001

Double sprocket

7

I30-0023

Double sprocket

8

M65-0014

M65-0015

M65-0016

Gear motor

9

MREP0016

Rear wheels axis

10

MREP0017

Roller axis

11

MREP0018

Rubber roller

12

MREP0023

Rod

13

MREP0027

Spring

14

MREP0035

Fixed battery centering holder

15

MREP0061

Bottom battery holder

16

MREP0063

Electronic unit front cover

17

MREP0070

Fixed battery centering guide

18

MREP0077

Fixed battery holder

19

MREP0104

Cover for motor wires

20

MREP0108

Roller drive

21

MREP0145

Open flange for roller drive

22

MREP0180

Right frame (gearbox side)

23

MREP0181

Left frame (motor side)

24

MREP0184

Double chain carter

25

MREP0187

Electronic unit holder for ON/OFF switch

26

MVRP0020

Spring holder

27

MVRP0024

Closed flange roller drive

28

R60-0001

Washer for wheels

29

R60-0004

Washer for sprocket blocking

30

R60-0005

Washer for rubber roller

31

R95-0001

Rubber wheel

32

S15-0019

Electronic unit

33

S15-0020

ON/OFF switch

34

S15-0021

Rubber cover for ON/OFF switch

35

S15-0023

Fuse

36

S20-0002

Battery status LEDs

37

V50-0005

Screw for rod

38

V50-0007

Screw for flange

39

V50-0008

Screw for battery guide

40

V50-0016

Screw for chain cover

41

V50-0026

Screw for electronic unit cover

42

V53-0001

Screw for sprocket blocking

16

MREK0029

handle

MREK0016

handle

KITBATTC

24 V battery for MRE L models

KITBATTLP

24 V battery for MRE LP and MRE LPT models

KITCHRC

charger 220V 50-60 Hz

KITCHRUSAC

charger US 110V 50-60 Hz

SPARE PARTS REQUEST

Please always communicate the serial number of your moviroll

when requiring spare parts together with the code of the spare parts

needed.

Each movirollis provided with its serial number.

Please find the serial number of your moviroll stamped on the

moviroll frame, above the rear wheel.

Example in the picture on the right.

Please find the serial number also on the warranty sheet provided

with the moviroll and on the Declaration of Conformity in this

manual.

17

instructions for a proper use

moviroll uses the power of a gear motor, which generates the capability of moving small or big loads through a

pyramidal transmission with rollers.

The power transmission from the motor to the rollers begins when moviroll is touching the roll/load. The rollers on

the ground allow the movement of the load in a continuous and regular way and the overcoming of small obstacles.

Do not use moviroll on surfaces with obstacles and holes of big dimensions that may cause the detachment of one

of the rollers from the roller drive.

Figure 1 shows how the weight of the roll/load should be unloaded on the rollers.

Figure 2 shows an example of how moviroll should not work in order to avoid the premature breakdown of the

bearing of the roller drive due to an improper unloading of the roll/load weight on them.

Fig. 1

Fig. 2

FLOOR

LOAD

18

19

20

Renova moviroll MRE 100 L User manual

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