Retsch AS200 User manual

© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 30.01.2018 Version 0006
Manual
Vibratory Sieve Shaker AS 200 control
Translation

2
Copyright
© Copyright by
Retsch GmbH
Retsch-Allee 1-5
42781 Haan
Germany

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Table of Contents
1Notes on the Manual ............................................................................................................................. 6
1.1 Disclaimer.......................................................................................................................................... 6
1.2 Copyright............................................................................................................................................ 6
1.3 Explanations of the Safety Instructions ............................................................................................. 7
1.4 General Safety Instructions ............................................................................................................... 8
1.5 Repairs............................................................................................................................................... 9
2Confirmation Form for the Managing Operator................................................................................ 10
3Technical Data ..................................................................................................................................... 11
3.1 Degree of Protection........................................................................................................................ 11
3.2 Emissions......................................................................................................................................... 11
3.3 Electromagnetic Compatibility (EMC).............................................................................................. 12
3.4 Rated Power.................................................................................................................................... 12
3.5 Dimensions and Weight................................................................................................................... 12
3.6 Required Floor Space...................................................................................................................... 12
3.7 Receptacle Volume.......................................................................................................................... 12
3.8 Feed Grain Size............................................................................................................................... 13
3.9 Payload............................................................................................................................................ 13
3.10 Suitable Sieve Diameters ................................................................................................................ 13
4Packaging, Transport and Installation .............................................................................................. 14
4.1 Packaging........................................................................................................................................ 14
4.2 Transport.......................................................................................................................................... 14
4.3 Temperature Fluctuations and Condensation ................................................................................. 14
4.4 Conditions for the Installation Site................................................................................................... 15
4.5 Electrical Connection....................................................................................................................... 16
4.6 Type Plate Description..................................................................................................................... 16
4.7Removing the Transportation Lock.................................................................................................. 17
5First Commissioning........................................................................................................................... 19
5.1 Sieve Clamping Unit "economy" and "standard" ............................................................................. 20
5.2 Sieve Clamping Unit "comfort"......................................................................................................... 20
6Operating the Device .......................................................................................................................... 23
6.1 Use of the Device for the Intended Purpose.................................................................................... 23
6.2 Principle of Operation ...................................................................................................................... 24
6.3 Views of the Instrument................................................................................................................... 25
6.3.1 Front............................................................................................................................................. 25
6.3.2 Back............................................................................................................................................. 26
6.4 Switching On / Off............................................................................................................................ 27
6.5 Selection of the Test Sieves............................................................................................................ 27
6.6 Performing a Sieving ....................................................................................................................... 27
7Controlling the Device ........................................................................................................................ 29
7.1 Operating Controls, Displays and Functions................................................................................... 29
7.2 Start Process ................................................................................................................................... 29
7.3 Stop Process ................................................................................................................................... 30
7.4 Pause Process................................................................................................................................. 30
7.5 Amplitude......................................................................................................................................... 30
7.5.1 Amplitudes in Dependence on the Load...................................................................................... 31
7.6 Time................................................................................................................................................. 32
7.7 Optimisation of Time and Amplitude................................................................................................ 32
7.8 Interval............................................................................................................................................. 33
7.8.1 Interval Time................................................................................................................................ 34
7.9 Programme Mode............................................................................................................................ 34
7.9.1 Select a Programme.................................................................................................................... 34
7.9.2 Edit a Programme........................................................................................................................ 34

4
7.9.3 Save a Programme...................................................................................................................... 35
7.10 Signal Tone...................................................................................................................................... 35
7.11 Operating Hours .............................................................................................................................. 35
7.12 Software Version ............................................................................................................................. 35
7.13 Date ................................................................................................................................................. 35
8Wet Sieving .......................................................................................................................................... 37
8.1 Installing the Slash Protection ......................................................................................................... 37
8.2 Performing the Wet Sieving............................................................................................................. 38
9EasySieve®........................................................................................................................................... 41
10 Error Messages and Information Notes............................................................................................ 42
10.1 Error Messages ............................................................................................................................... 42
10.2 Information Notes ............................................................................................................................ 42
11 Return for Service and Maintenance................................................................................................. 44
12 Cleaning, Wear and Maintenance ...................................................................................................... 45
12.1 Cleaning........................................................................................................................................... 45
12.1.1 Cleaning of Test Sieves........................................................................................................... 45
12.1.1.1 Cleaning of Test Sieves with Mesh Sizes > 500 µm ....................................................... 45
12.1.1.2 Cleaning of Test Sieves with Mesh Sizes < 500 µm ....................................................... 45
12.1.1.3 Drying of Test Sieves....................................................................................................... 46
12.2 Wear ................................................................................................................................................ 46
12.3 Maintenance .................................................................................................................................... 46
12.3.1 Replacing the Fuses................................................................................................................ 47
13 Accessories ......................................................................................................................................... 48
13.1 Test Sieves...................................................................................................................................... 48
13.1.1 Certificate................................................................................................................................. 48
13.1.2 Calibration Service................................................................................................................... 49
13.2 Sieving Aids..................................................................................................................................... 49
13.3 Add-on Weight................................................................................................................................. 50
14 Disposal................................................................................................................................................ 51
15 Index ..................................................................................................................................................... 52

Notes on the Manual
5

Notes on the Manual
6
1 Notes on the Manual
Dear user,
please read the following manual referring to this device carefully before starting any
installation, commissioning and operation.
This manual is a technical guide on how to operate the device safely and it contains all the
information required for the areas specified in the table of contents. This technical
documentation is a reference and instruction manual. The individual chapters are complete in
themselves. Familiarity (of the respective target groups defined per area) with the relevant
chapters is a precondition for the safe and appropriate use of the device.
This manual does not contain any repair instructions. In case of any obscurities or questions
with regards to this document or the device, as well as if faults arise or repairs are necessary,
please contact your supplier or get in touch with Retsch GmbH directly.
Application-technical information relating to samples to be processed are not or only to a certain
extend included. However, more information thereof can be found in the internet on the
webpage of the respective device on the Retsch GmbH homepage (http://www.retsch.com).
Revision status:
This document revision 0006 refers to the manual "Vibratory Sieve Shaker AS 200 control" in
compliance with the Directive of Machinery 2006/42/EC.
1.1 Disclaimer
This document has been prepared with due care. Technical and software based modifications
are reserved. No liability is assumed for data loss, personnel injury or damage to the device
which results from the failure to observe the instructions and/or warnings in this document.
1.2 Copyright
This document or parts of it or its content may not be reproduced, distributed, edited or copied
in any form without prior written permission of Retsch GmbH. Damage claims shall be asserted
in the case of infringements.

Notes on the Manual
7
1.3 Explanations of the Safety Instructions
In this document the following signs and symbols are being used:

Reference to a recommendation and/or an important information

Reference to a chapter, table or figure

Action instruction
│Name│
Software menu function
[Name]
Software button
⟨Name⟩
Software checkbox
In this document the following safety instructions warn of possible dangers and damages:
DANGER
D1.0000
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
•Instructions and information on how the dangers are to be avoided.
Life-threatening personal injuries may result from disrespecting the safety instruction for
danger. There exists a very high risk of hazard of life or permanent injury to personnel.
Additionally, in continuous text or action instructions the signal word DANGER is used.
WARNING
W1.0000
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
•Instructions and information on how the dangers are to be avoided.
Serious personal injuries may result from disrespecting the warning notice. There exists an
elevated risk of an accident or severe or possibly fatal injury to personnel. Additionally, in
continuous text or action instructions the signal word WARNING is used.
CAUTION
C1.0000
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
•Instructions and information on how the dangers are to be avoided.
Moderate or mild personal injuries may result from disrespecting the safety instruction for
caution. There exists a medium or low risk of an accident or injury to personnel. Additionally, in
continuous text or action instructions the signal word CAUTION is used.

Notes on the Manual
8
NOTICE
N1.0000
Type of property damage
Source of property damage
Possible consequences if the notices are not observed.
•Instructions and information on how the property damages are to be
avoided.
Property damages may result from disrespecting the notice. However, there exists no risk of
an injury to personnel. Additionally, in continuous text or action instructions the signal word
NOTICE is used.
1.4 General Safety Instructions
CAUTION
C2.0002
Read the manual
Non-observance of the manual
The non-observance of this manual can result in personal injuries.
•Read the manual before using the device.
Target group:
All persons concerned with this device in any form.
This device is a modern, high performance product from Retsch GmbH and complies with the
state of the art. Operational safety is given if the device is handled for the intended purpose and
attention is given to this technical documentation.
Safety manager:
The managing operator himself must ensure that the people entrusted with working on the
device…
have noted and understood all the regulations regarding safety,
are familiar before starting work with all the operating instructions and specifications for
the target group relevant to their work,
have unrestricted and free access to the technical documentation of this device,
are familiar before starting work with the safe handling of the device and its use for its
intended purpose either by verbal instructions from a competent person and/or by means
of this technical documentation.
CAUTION Improper operation can result in personal injuries and material damage. The
managing operator himself is responsible for his own safety and that of his employees. The
managing operator himself is responsible that no unauthorised person has access to the device.
CAUTION Persons who are under the influence of intoxicating substances
(pharmaceuticals, drugs, alcohol), fatigue or health disorders must not operate the device.

Notes on the Manual
9
CAUTION
C3.0015
Changes to the device
Improper modifications
Changes to the device can lead to personal injuries.
•Do not make any modification to the device.
•Use spare parts and accessories that have been approved by Retsch
GmbH exclusively.
NOTICE
N2.0012
Changes to the device
Improper modifications
The conformity declared by Retsch GmbH with the European Directives
will lose its validity.
Any warranty claims will be terminated.
•Do not make any modification to the device.
•Use spare parts and accessories that have been approved by Retsch
GmbH exclusively.
1.5 Repairs
This manual does not contain any repair instructions. For safety reasons, repairs may only be
carried out by Retsch GmbH or an authorised representative or by qualified service technicians.
In case of repair, please inform…
…the Retsch GmbH representative in your country,
…your supplier, or
…Retsch GmbH directly.
Service address:

Confirmation Form for the Managing Operator
10
2 Confirmation Form for the Managing Operator
This manual contains essential instructions for operating and maintaining the device which must
be strictly observed. It is essential that they be read by the user and by the qualified staff
responsible for the device before the device is commissioned. This manual must be available
and accessible at the place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that he has received
sufficient instructions about the operation and maintenance of the system. The user has
received the manual, has read and taken note of its contents and consequently has all the
information required for safe operation and is sufficiently familiar with the device.
The managing operator should for legal protection have the user confirm the instruction about
the operation of the device.
I have read and taken note of the contents of all chapters in this manual as well as all
safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Place, date and signature
Managing operator or service technician
Surname, first name (block letters)
Position in the company
Place, date and signature

Technical Data
11
3 Technical Data
3.1 Degree of Protection
IP54 (IP20 in the area of the sieve carrier passage)
3.2 Emissions
CAUTION
C4.0011
Possibility of acoustic signals not being heard
Loud sieving noises
Possible acoustic alarms and voice communication might not be heard.
•Consider the volume of the sieving noise in relation to other acoustic
signals in the work environment. Additional visual signals may be
used.
CAUTION
C5.0017
Hearing damage
A high sound level may be generated depending on the type of material, the
number of sieves, the sieving aid used, the amplitude set and the duration of the
sieving
Excessive noise in terms of level and duration can cause impairments or
permanent damage to hearing.
•Ensure suitable noise protection measures are taken or wear ear
protection.
Sound parameters:
The sound parameters are also influenced by the set amplitude, the number of test sieves and
the properties of the sample material.
Example 1:
Number of test sieves:
5
Amplitude:
1.5 mm
Feed material:
Quartz sand (< 1 mm)
Sieve clamping unit:
"comfort"
At these operating conditions, the workplace related equivalent continuous sound level
Leq = 51.2 dB(A).
Example 2:
Number of test sieves:
5
Amplitude:
3 mm
Feed material:
Quartz sand (< 1 mm)
Sieve clamping unit:
"comfort"
At these operating conditions, the workplace related equivalent continuous sound level
Leq = 61.6 dB(A).

Technical Data
12
3.3 Electromagnetic Compatibility (EMC)
EMC class according to DIN EN 55011: A
Strong electromagnetic interference fields, such as high-power radio transmitters, can have an
adverse influence on the amplitude control of the AS 200 control. Once the source of the
interference is eliminated, the AS 200 control will return to normal operation by itself.
3.4 Rated Power
~ 460 W (VA)
3.5 Dimensions and Weight
Height without sieve clamping unit: 212 mm
Height with sieve clamping unit: 842 mm
Height with long sieve clamping unit: 951 mm
Width: 417 mm
Width with "comfort" clamping unit: 448 mm
Depth: 384 mm
Weight without sieve stack, without clamping unit: ~ 35 kg
3.6 Required Floor Space
CAUTION
C6.0047
Falling down of the device
Incorrect positioning or insufficient working space
Due to its weight, the device can inflict personal injury if it falls down.
•The device must only be operated on a sufficiently large, strong and
stable workplace.
•All feet of the device must be positioned securely.
Width of the base: 450 mm
Depth of the base: 450 mm
No safety clearances required
Location requirements:
The device must be placed on a vibration-free, plane, stable and free surface to avoid
transmission of vibrations. A level base ensures the uniform distribution of the sample over the
sieve mesh fabric, as well as the stability of the device.
3.7 Receptacle Volume
The maximum receptacle volume (the maximum feed quantity) depends on various factors such
as number and aperture size of the test sieves, maximum grain size and width of distribution of
the sample material.
Examples for the maximum feed quantity according to DIN 66165 for test sieves of 200 mm in
diameter are listed in the following table:

Technical Data
13
Mesh size
Max. feed quantity
Max. permitted oversize material
according to DIN 66165
25 µm
14 cm3
7 cm3
45 µm
20 cm3
10 cm3
63 µm
26 cm3
13 cm3
125 µm
38 cm3
19 cm3
250 µm
58 cm3
29 cm3
500 µm
88 cm3
44 cm3
1 mm
126 cm3
63 cm3
2 mm
220 cm3
110 cm3
4 mm
346 cm3
173 cm3
8 mm
566 cm3
283 cm3
3.8 Feed Grain Size
Traditional dry sieving is performed in the particle size range of 40 µm to 125 mm. By means of
sieving aids or with wet sieving the measurement range can be extended to 20 µm. The
maximum feed grain size depends on the sample material, the number and aperture size of the
test sieves and the type of the sieving machine.
Examples for the maximum feed grain size according to DIN 66165 are listed in the following
table:
Mesh size
Max. feed grain size
according to DIN 66165
Mesh size
Max. feed grain size
according to DIN 66165
22 µm
710 µm
4 mm
25 mm
45 µm
1 mm
8 mm
45 mm
63 µm
1.4 mm
16 mm
71 mm
125 µm
2.5 mm
22.4 mm
90 mm
250 µm
4 mm
45 mm
150 mm
500 µm
6 mm
63 mm
180 mm
1 mm
10 mm
90 mm
230 mm
2 mm
16 mm
125 mm
300 mm
The Vibratory Sieve Shaker AS 200 control is designed for the measurement range of 20 µm to
25 mm.
3.9 Payload
Maximum sample quantity: 3 kg
Maximum sieve stack weight: 6 kg
Maximum payload: 9 kg (sample material plus test sieves)
Maximum sieve stack height: 620 mm
Maximum number of fractions: 11 (height of test sieves and collecting pan: 50 mm (2")) /
23 (height of test sieves and collecting pan: 25 mm (1"))
3.10 Suitable Sieve Diameters
Suitable sieve diameters: 100 mm / 150 mm / 200 mm / 203 mm (8")

Packaging, Transport and Installation
14
4 Packaging, Transport and Installation
4.1 Packaging
The packaging has been adapted to the mode of transport. It complies with the generally
applicable packaging guidelines.
NOTICE
N3.0001
Storage of the packaging
In the event of a complaint or return, the warranty claim may be
endangered if the packaging is inadequate or the device has not been
secured correctly.
•Keep the packaging for the duration of the warranty period.
4.2 Transport
NOTICE
N4.0017
Transport
Mechanical or electronic components may be damaged.
•The device may not be knocked, shaken or thrown during transport.
NOTICE
N5.0014
Complaints
Incomplete delivery or transport damage
The forwarding agent and Retsch GmbH must be notified immediately in
the event of transport damage. It is otherwise possible that subsequent
complaints will not be recognised.
•Please check the delivery on receipt of the device for its
completeness and intactness.
•Notify your forwarding agent and Retsch GmbH within 24 hours.
4.3 Temperature Fluctuations and Condensation
NOTICE
N6.0016
Temperature fluctuations
The device may be subject to strong temperature fluctuations during transport
(e.g. aircraft transport)
The resultant condensed water may damage electronic components.
•Wait before commissioning until the device has been acclimatised.
Temporary storage:
Also in case of an interim storage the device must be stored dry and within the specified
ambient temperature range.

Packaging, Transport and Installation
15
4.4 Conditions for the Installation Site
Installation height: max. 2 000 m above sea level
Ambient temperature: 5 °C –40 °C
NOTICE
N7.0021
Ambient temperature
Temperatures outside the permitted range
Electronic and mechanical components may be damaged.
The performance data alter to an unknown extent.
•Do not exceed or fall below the permitted temperature range (5 °C to
40 °C ambient temperature) of the device.
Maximum relative humidity < 80 % (at ambient temperatures ≤31 °C)
For ambient temperatures UTbetween 31 °C and 40 °C, the maximum relative humidity value LF
linearly decreases according to LF= –(UT–55) / 0.3:
Ambient temperature
Max. rel. humidity
≤31 °C
80 %
33 °C
73.3 %
35 °C
66.7 %
37 °C
60 %
39 °C
53.3 %
40 °C
50 %
NOTICE
N8.0015
Humidity
High relative humidity
Electronic and mechanical components may be damaged.
The performance data alter to an unknown extent.
•The relative humidity in the vicinity of the device should be kept as
low as possible.

Packaging, Transport and Installation
16
4.5 Electrical Connection
WARNING
W2.0015
Danger to life through electric shock
Connection to sockets without protective earth
An electric shock can cause burns, cardiac arrhythmia, respiratory arrest,
as well as cardiac arrest.
•The device may only be operated on sockets with protective earth
(PE).
NOTICE
N9.0022
Electrical connection
Failure to observe the values on the type plate
Electronic and mechanical components may be damaged.
•Connect the device only to a mains supply matching the values on
the type plate.
WARNING When connecting the power cable to the mains supply, use an external fuse that
complies with the regulations applicable to the place of installation.
Check the type plate for details on the necessary voltage,frequency, and maximum
external current source fuse for the device.
The listed values must agree with the existing mains supply.
Only use the supplied power cable to connect the device to the mains supply.
4.6 Type Plate Description
Fig. 1: Type plate
1 Device designation
2 Year of production
3 Part number
4 Serial number
5 Manufacturer’s address
6 CE marking
1
2
3
4
5
6
7
8
9
10
11
12
14
13

Packaging, Transport and Installation
17
7 Disposal label
8 Bar code
9 Power version
10 Mains frequency
11 Capacity
12 Amperage
13 Number of fuses
14 Fuse type and fuse strength
In the case of queries please provide the device designation (1) or part number (3), as well
as the serial number (4) of the device.
4.7 Removing the Transportation Lock
WARNING
W3.0005
Serious personal injury
Falling loads
Due to the heavy weight of the device, serious personal injuries can be
caused if it falls down.
•Lifting above head height is not permissible!
NOTICE
N10.0018
Transportation lock
Transport without transportation lock, or operation with transportation lock
Mechanical components may be damaged.
•Only transport the device with mounted transportation lock.
•Do not operate the device with built-in transportation lock.
Fig. 2: Removing the transportation lock
SM
SM
ST

Packaging, Transport and Installation
18
Fig. 3: Mounting the rubber disc
The transportation lock consists of two long hexagonal screws (SM) securing the drive through
the sieve plate (ST).
Loosen the hexagonal screws (SM) on both sides of the sieve plate (ST) by means of a
13 mm open-end wrench and remove them.
Keep the transportation lock for later transport.
Remove the protective foil from the adhesive tape located on the underside of the rubber
disc (GM).
Position the rubber disc (GM) centrally on the sieve plate (ST) and press it down firmly.
NOTICE The weight without sieve stack and sieve clamping unit amounts approx. 35 kg. The
device must only be lifted by two people.
GM
ST

First Commissioning
19
5 First Commissioning
WARNING
W4.0002
Danger to life through electric shock
Damaged power cable
An electric shock can cause burns, cardiac arrhythmia, respiratory arrest,
as well as cardiac arrest.
•Never use a damaged power cable to connect the device to the
mains!
•Check the power cable and the plug for any damage before use.
NOTICE
N11.0002
Setting up the device
Disconnecting the device from the mains
A separation of the device from the mains must be possible at any time.
•Set up the device in such a way, that the connection for the power
cable is always easily accessible.
NOTICE
N12.0004
Setting up the device
Vibrations during operation
Depending on the operating mode of the device, slight vibrations may
occur.
•Set up the device only on a vibration-free, plane and stable surface.
Before first commissioning the sieve clamping unit must be installed.
The AS 200 control is suitable for test sieves of 100 mm to 203 mm outer diameter. Up to 23
fractions (22 test sieves plus collecting pan with a height of 25 mm), or 11 fractions (10 test
sieves plus collecting pan with a height of 50 mm) can be clamped.
NOTICE A high number of test sieves can significantly increase the total weight of the load
(sieve stack and sample material). Make sure not to exceed the maximum payload of 9 kg.
Different sieve clamping units and lids are available for the test sieves.
"economy"
"standard"
"universal standard"
"comfort"
"universal nass"
for sieve Ø
for sieve Ø
for sieve Ø
for sieve Ø
for sieve Ø
100 –203 mm
200/203 mm
100 –203 mm
200/203 mm
200/203 mm
Fig. 4: Types of the sieve clamping unit

First Commissioning
20
5.1 Sieve Clamping Unit "economy" and "standard"
Screw one hexagonal nut (G) on the lower end of each of the threaded rods (A).
Screw both threaded rods (A) into the designated threaded holes (SB) in the sieve plate (ST)
and lock them with the hexagonal nuts (G).
Firmly tighten the hexagonal nuts (G) by means of a 19 mm open-end wrench.
Place the desired sieve stack including the sample material centrally on the sieve plate (ST).
Lay the clamping lid "economy" (C) or "standard" (D) over the threaded rods (A) onto the top
test sieve. The top side of the clamping lid "economy" is marked by the Retsch GmbH logo.
The clamping lid "standard" is orientated so that the peripheral edge surrounds the test
sieves.
Place the washers (B1) over the threaded rods (A) on top of the clamping lid "economy".
Slide the fixing nut (B) in an inclined position of 10° down the threaded rod (A) onto the
clamping lid.
Align the fixing nuts (B) vertically so that the thread engages and tighten the fixing nuts
hand-tight.
Fig. 5: Installation of the sieve clamping unit "economy" or "standard"
NOTICE To clamp a maximum of five test sieves and a collecting pan, shorter threaded rods
are available for the sieve clamping units "economy" and "standard". For sieving processes with
only one to three test sieves, the shorter threaded rods should be used. Long, projecting
threaded rods disturb the spreading of the sample material due to their natural vibration
behaviour.
5.2 Sieve Clamping Unit "comfort"
Put both quick clamping units (F) on a flat surface with the green quick clamping lever (F1)
facing down.
Place the clamping lid (D) with the top side (plane side) face down on the quick clamping
units (F).
Place the O-ring (OR) on the cone shaped assembly aid (MH2) and slide it down into the
designated groove.
Put the assembly aid (MH2) in the opening of the clamping lid (D) in such a way that the
cone shaped tip is sticking out.
ST
A
G
SB
B
B1