Revere Hsr User manual

2005-2009 Model Year

RANGE ROVER SPORT

HSR FRONT BUMPER INSTALLATION

Last Updated: March 2010

www.reverelondon.com

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NOTICE: Please read all instructions carefully before beginning fitment or painting.

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Please take caution while handling products and tools.

Revere does not accept any claims of loss or damages caused by the tools or process conducted while working on the vehicle.

Claims of any sort on the product post-paint procedure will not be accepted.

Any and all inquiries of claims on the product must be made within 1 week of receipt of the product.

Prior to painting the parts or making such modifications such as drilling holes, please pre-fit the parts onto the intended vehicle. If there are any

fitment discrepancies at this point please contact your vendor or Revere London head office immediately.

DRYING TEMPRATURE NOTIFICATION: Revere recommends that any products which require painting are air-dried under a very low

temperature, (below 40’c). Since the product is made fromplastic Revere recommends the products are supported in a correct manor while

being painted. (Improper support may result in the product becoming twisted or rippled).

WARNING NOTIFICATIONS

Because of the materials used in construction of the products they may have sharp edges, please take all precautions.

Please read in entirety and proceed only with full understanding of the contents.

Improper installation may lead to the product failing during moving of the vehicle and may cause injuries or property damage.

Please make periodic maintenance checks on the fixtures to make sure they have not been damages or loosened.

Please follow the steps from the factory service manual when removing the factory items.

If any parts damaged , please take time to remove the item prior to driving the vehicle.

If any modifications are made to the chassis, such as drilling for holes, please make rust preventative actions.

Please do not have the vehicle washed at automated car washes.

Please do not over tighten the bolts, nuts, brackets as this may lead to premature breaking of the products.

The proper maintenance of a vehicle is the responsibility of the driver under the LAW. Make daily and periodic preventative maintenances.

In the event that a claim is reported after the parts have been modified or painted, those claims will not be accepted.

Prior to painting the parts or making such modifications such as drilling holes, please pre-fit the parts onto the intended vehicle. If there are any

fitment discrepancies at this point please contact your vendor or Revere London head office immediately.

Product warnings and notifications are subject to change, please refer to reverelondon.com for the most up-to-date notifications and fitting information.

Notice: The Revere HSR Rear Bumper removes the use of the tow eye.

PARTS SUPPLIED

1x Front HSR bumper

2x Round spacers

2x Parking sensor holders (OE Land Rover part, Part Number: YDB 500311PMA)

2x Top metal end brackets

2x Lower metal brackets

2x Tubes of mastic (glue)

2x Small metal side brackets

2x Bulbs

1x Lower mesh grill

2x Hella Fog lamps

6x Cable tie clip holder’s

2x Rubber end caps (for fog lights)

2x Top metal brackets

2x Hella lamp brackets

Self tap-in screws

FRONT BUMPER (PARTS REMOVAL)

1. Remove front grill.

2. Remove headlights

3. Remove original front bumper

FRONT BUMPER FITTING

1. Unclip the washer jet pipe, from both washers.

2. Remove the headlight washer jets.

3. Make a note of the direction of each parking sensors. You will need to replace these sensors in the same direction and position.

4. Remove parking sensors and the middle 2 sensor holders, the outer 2 are not used the 2 that are needed are included with the bumper.

5. Next you will have to remove the 3 clips that hold each sensor holder into the old bumper as they are not used in the new bumper.

6. On the two you removed from the old bumper you will need to remove the locating lugs.

7. HSR Bumper (Parking Sensors & Headlight Washer Jets): Place the sensor holders into the new bumper and make sure that they are sitting flush

and facing the same way as you took them out. (The outer ones will face the same way as the ones that are left in the old bumper) The sensors

only clip in the original bumper one way, these must be re-fitted the same direction / angle as they came out.

8. At this point you may have to open out the holes for the angle sensor holders to fit. Once they are sitting flush put some tape over the holders so

that they do not move.

9. Now you will have to bond the holders into the new bumper from behind

10. Now fit the head light washer jets using the original metal clips.

11. Stick two pipe holders to top of bumper inside. We recommend using some extra adhesive to make sure they stay in place. (Double-sided tape

can lose its tack when it gets wet).

12. Cable tie the pipe to holder

13. HSR Bumper (Fog Lights) - Assemble the fog light brackets as shown. Install the fog light adjuster into metal bracket in each corner.

14. Next insert the plastic holder into metal part of the holder, the locating lugs will clip in and the fog light adjuster will clip into this as well.

15. Insert the fog light into the holder.

16. Now screw the alloy bracket to the top of the fog light holder as shown:

17. Place the fog lights into the centre of the fog light holes of the bumper, and mark where the screw holes need to be, drill a 2.5mm hole, being

careful not to go in to far as you may go through the bumper.

18. Insert two self-taper screws supplied through the bracket into the bumper.

19. HSR Bumper (Wiring): Bond the wire holders onto the bumper to hold the front parking sensor wires.

20. Insert the sensors into the holders.

21. Cut the original fog light plug from the wiring loom.

22. Wire up the cut wires to the new fog lamps (You may have to extend the fog light wires and then connect two spade terminals to them) Secure

with electrical tape.

23. Once connected, cable-tie the loose wires to the parking sensor holders already in position.

24. HSR Bumper (Fixing Brackets): The two C-shaped brackets should be aligned top-centre of the bumper. Make sure that you have the larger

side of the bracket on the inside of the bumper.

25. There are two plastic spacers with screws you will need to put under this bracket, these fix to the outer side of the brackets.

26. Fix the outer 2 brackets to the bumper, Ensure the straight edge faces outwards. (One each side)

27. The two larger brackets fix to the bottom of the bumper.

28. HSR Bumper (Grill): Place the bumper grill onto the aperture you will notice that there are 4 lugs sticking out.

29. With the grill sitting in place mark the 4 lugs, where you want to screw the grill into.

30. Drill a 2.5mm hole in each lug where you have marked them.

31. Screw grill into bumper.

32. HSR Bumper (Fitting): Before you fix the bumper to the car, connect head light washer jet pipe. as once the bumper is on you will not be able

to reach it.

33. Make sure the wiring loom is at the top of the bumper.

34. Clip the driver’s side of the bumper in first, and then clip the passenger side in. Be careful not to stretch or flex the bumper too much to cause

damage and slide the bumper into position.

35. Insert the 6 original screws into the top brackets.

36. Now from the under side put the 4 bottom original screws into the bumper brackets. If you need some adjustment, open out these holes so the

bumper can be moved. Correct adjustment here will ensure a more accurate fit.

37. Screw the small bracket into the cars original mounting point making sure that the bracket lines up with the hole in the bumper.

38. NOTICE: If the vehicle is fitted with a factory ACC sensor this will have to be repositioned slightly for the bumper to fit. To do this un-bolt the