REXROTH Fv Series User manual

Electric Drives
and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service
Rexroth Frequency Converter Fv R912002625
Edition 01
Instruction Manual

Rexroth Frequency Converter Fv
Instruction Manual
DOK-RCON02-FV*********IB01-EN-P
RS-7ac045785e17137b0a6846a0008fceee-1-en-US-6
Edition Release Date Notes
DOK-RCON02-FV*********IB01-EN-P 07. 2010 First Edition
Copyright © Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2010
Copying this document, giving it to others and the use or communication of
the contents thereof without express authority, are forbidden. Offenders are
liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All
rights are reserved with respect to the content of this documentation and the
availability of the product.
Published by Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd.
No. 3999, Shangji Road, Caotan Eco-Industrial Park, Economic and Techno‐
logical Development Zone, Xi'an, 710021, P.R. China
Tel. [phone]
Fax [phone]
[email protected]
www.boschrexroth.com
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P
Rexroth Frequency Converter Fv

English Do not attempt to install or put these products into operation until you have
completely read, understood and observed the documents supplied with the
product.
If no documents in your language were supplied, please consult your Bosch
Rexroth sales partner.
Deutsch Nehmen Sie die Produkte erst dann in Betrieb, nachdem Sie die mit dem
Produkt gelieferten Unterlagen und Sicherheitshinweise vollständig
durchgelesen, verstanden und beachtet haben.
Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen, wenden
Sie sich an Ihren zuständigen Bosch Rexroth Vertriebspartner.
Français Ne mettez les produits en service qu'après avoir lu complètement et après
avoir compris et respecté les documents et les consignes de sécurité fournis
avec le produit.
Si vous ne disposez pas de la documentation dans votre langue, merci de
consulter votre partenaire Bosch Rexroth.
Italiano Mettere in funzione i prodotti solo dopo aver letto, compreso e osservato per
intero la documentazione e le indicazioni di sicurezza fornite con il prodotto.
Se non dovesse essere presente la documentazione nella vostra lingua, siete
pregati di rivolgervi al rivenditore Bosch Rexroth competente.
Español Los productos no se pueden poner en servicio hasta después de haber leído
por completo, comprendido y tenido en cuenta la documentación y las
advertencias de seguridad que se incluyen en la entrega.
Si no dispusiera de documentación en el idioma de su país, diríjase a su
distribuidor competente de Bosch Rexroth.
Português (Brasil) Utilize apenas os produtos depois de ter lido, compreendido e tomado em
consideração a documentação e as instruções de segurança fornecidas
juntamente com o produto.
Se não tiver disponível a documentação na sua língua dirija-se ao seu
parceiro de venda responsável da Bosch Rexroth.
Nederlands Stel de producten pas in bedrijf nadat u de met het product geleverde
documenten en de veiligheidsinformatie volledig gelezen, begrepen en in
acht genomen heeft.
Mocht u niet beschikken over documenten in uw landstaal, kunt u contact
opnemen met uw plaatselijke Bosch Rexroth distributiepartner.
Svenska Använd inte produkterna innan du har läst och förstått den dokumentation
och de säkerhetsanvisningar som medföljer produkten, och följ alla
anvisningar.
Kontakta din Bosch Rexroth återförsäljare om dokumentationen inte
medföljer på ditt språk.
Suomi Ota tuote käyttöön vasta sen jälkeen, kun olet lukenut läpi tuotteen mukana
toimitetut asiakirjat ja turvallisuusohjeet, ymmärtänyt ne ja ottanut ne
huomioon.
Jos asiakirjoja ei ole saatavana omalla äidinkielelläsi, ota yhteys
asianomaiseen Bosch Rexroth myyntiedustajaan.
Český Před uvedením výrobků do provozu si přečtěte kompletní dokumentaci a
bezpečnostní pokyny dodávané s výrobkem, pochopte je a dodržujte.
Nemáte-li k dispozici podklady ve svém jazyce, obraťte se na příslušného
obchodního partnera Bosch Rexroth.
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Rexroth Frequency Converter Fv
Bosch Rexroth AG I/219

Magyar Üzembe helyezés előtt olvassa el, értelmezze, és vegye figyelembe a
csomagban található dokumentumban foglaltakat és a biztonsági
útmutatásokat.
Amennyiben a csomagban nem talál az Ön nyelvén írt dokumentumokat,
vegye fel a kapcsolatot az illetékes Bosch Rexroth-képviselővel.
Polski Produkty wolno uruchamiać dopiero po przeczytaniu wszystkich dokumentów
dostarczonych wraz z produktem oraz wskazówek dotyczących
bezpieczeństwa i ich pełnym zrozumieniu. Wszystkich wskazówek tam
zawartych należy przestrzegać.
Jeżeli brak jest dokumentów w Państwa języku, proszę się skontaktować z
lokalnym partnerem handlowym Bosch Rexroth.
Πо русски Вводить изделие в эксплуатацию разрешается только после того, как Вы
полностью прочли, поняли и учли информацию, содержащуюся в
поставленных вместе с изделием документах, а также указания по
технике безопасности.
Если Вы не получили документацию на соответствующем национальном
языке, обращайтесь к полномочному представителю фирмы Bosch
Rexroth.
Română Punerea în funcţiune a produselor trebuie efectuată după citirea, înţelegerea
şi respectarea documentelor şi instrucţiunilor de siguranţă, care sunt livrate
împreună cu produsele.
În cazul în care documentele nu sunt în limba dumneavoastră maternă,
contactaţi furnizorul dumneavoastră competent pentru Bosch Rexroth.
Türkçe Ürünleri beraberinde teslim edilen evrakları ve güvenlik talimatlarını tamamen
okuduktan, anladıktan ve dikkate aldıktan sonrak i‚leme koyun.
Şayet size ulusal dilinizde evraklar teslim edilmemiş ise, sizinle ilgili olan
Bosch Rexroth dağıtım ortağınla irtibata geçin.
中文 请在完全通读、理解和遵守随同产品提供的资料和安全提示后才使用这些产品。
若产品资料还未翻译成您本国语言，请联系 Bosch Rexroth 相应的销售伙伴。
日本語 本製品をお使いになる前に、必ず同封の文書および安全注意事項を全部お読
みになり理解した上で指示に従って本製品を使用していただきますようお願
いいたします。
同封の文書がお客様の言語で書かれていない場合は、どうぞ Bosch Rexroth
製品の販売契約店までお問い合わせください。
한국어 먼저 회사의 제품을 받으신 다음 제품과 함께 배송된 안내서 및 안전에 관한
지침서를 충분히 숙지하여 이를 준수하여 주십시오.
귀하의 모국어로 된 안내서가 배송되지 않았다면 Bosch Rexroth 대리점에 알
려주시기 바랍니다.
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Table of Contents
Page
1 Introduction.................................................................................................................... 9
1.1 Introduction to the Documentation.......................................................................................................... 9
1.2 Introduction to the Drive System........................................................................................................... 10
1.2.1 Delivery and Storage......................................................................................................................... 10
Brief Introduction............................................................................................................................ 10
The Scope of Supply Consists of................................................................................................... 10
Transport of the Components......................................................................................................... 10
Storage of the Components............................................................................................................ 11
1.2.2 Definition............................................................................................................................................ 11
1.2.3 Type Coding...................................................................................................................................... 12
Type Coding of Fv Series Converters............................................................................................ 12
Type Coding of Fv Function Modules............................................................................................. 13
Type Coding of Fv Accessories...................................................................................................... 14
1.3 Fv Description....................................................................................................................................... 16
1.3.1 Certification........................................................................................................................................ 16
CE Certification............................................................................................................................... 16
UL Certification............................................................................................................................... 16
1.3.2 Properties of the Basic Device Fv..................................................................................................... 16
1.3.3 Interfaces........................................................................................................................................... 17
1.3.4 Cooling types..................................................................................................................................... 17
2 Safety Instructions for Electric Drives and Controls..................................................... 19
2.1 General Information.............................................................................................................................. 19
2.1.1 Brief Introduction............................................................................................................................... 19
2.1.2 Explanation of Warning Symbols and Degrees of Hazard Seriousness............................................ 21
2.2 Hazards by Improper Use..................................................................................................................... 21
2.3 Instructions with Regard to Specific Dangers....................................................................................... 22
2.4 Protection Against Electric Shock by Protective Low Voltage (PELV).................................................. 23
2.5 Protection Against Dangerous Movements.......................................................................................... 23
2.6 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting................. 25
2.7 Protection Against Contact with Hot Parts............................................................................................ 25
2.8 Protection During Handling and Mounting............................................................................................ 26
2.9 Protection Against Pressurized Systems.............................................................................................. 26
3 Important Directions for Use........................................................................................ 27
3.1 Appropriate Use.................................................................................................................................... 27
3.2 Inappropriate Use................................................................................................................................. 27
4 Frequency Converter Mounting................................................................................... 29
4.1 Mounting............................................................................................................................................... 29
4.2 Fv Dimensions and Outline................................................................................................................... 30
4.2.1 Fv Dimensions................................................................................................................................... 30
4.2.2 Fv Outline.......................................................................................................................................... 31
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Table of Contents

Page
5 Installation.................................................................................................................... 33
5.1 Converter Disassembly and Assembly Instruction............................................................................... 33
5.1.1 Removal and Mounting of Operating Panel....................................................................................... 33
Removal of Operating Panel.......................................................................................................... 33
Mounting of Operating Panel.......................................................................................................... 33
5.1.2 Removal and Mounting of Adapter.................................................................................................... 34
Removal of Adapter........................................................................................................................ 34
Mounting of Adapter....................................................................................................................... 34
5.2 Drive System Wiring............................................................................................................................. 35
5.2.1 Block Diagram................................................................................................................................... 35
5.2.2 Main Circuit Wiring............................................................................................................................ 36
Main circuit wiring cautions............................................................................................................. 36
Main Circuit Wiring Diagram........................................................................................................... 37
Main Circuit Wiring Steps............................................................................................................... 38
5.2.3 Control Circuit Wiring......................................................................................................................... 39
5.2.4 Cable and Fuse Dimensions............................................................................................................. 39
5.3 Wiring Terminals Description................................................................................................................ 43
5.3.1 Main Circuit Terminals....................................................................................................................... 43
5.3.2 Control Circuit Terminals................................................................................................................... 44
5.3.3 Switch Wiring..................................................................................................................................... 47
5.3.4 NPN/ PNP Switch SW1..................................................................................................................... 47
5.3.5 NPN and PNP Modes........................................................................................................................ 48
5.3.6 Encoder Signal Selection Switch SW2.............................................................................................. 49
6 Commissioning............................................................................................................ 51
6.1 Operating Panel.................................................................................................................................... 51
6.1.1 Overview............................................................................................................................................ 51
6.1.2 3-Level Menu Structure..................................................................................................................... 52
6.1.3 Operation Mode Description.............................................................................................................. 53
6.1.4 Example of Operating Panel Operation............................................................................................. 53
6.2 Commission Process............................................................................................................................ 53
6.2.1 Check and Preparation before Commissioning................................................................................. 53
6.2.2 Notes on Commissioning................................................................................................................... 53
6.2.3 Fv Basic Parameter Fast Setting....................................................................................................... 54
6.2.4 Example: Commissioning of Converter with Potentiometer.............................................................. 54
6.3 Restore Parameters to Factory Defaults.............................................................................................. 55
6.4 Solutions for Simple Fault during Commissioning................................................................................ 55
6.5 Notes on Frequent Start and Stop........................................................................................................ 55
7 Parameter Settings...................................................................................................... 57
7.1 Main Functions..................................................................................................................................... 57
7.1.1 Control Command............................................................................................................................. 57
7.1.2 Frequency Setting............................................................................................................................. 58
7.1.3 Start Control...................................................................................................................................... 59
7.1.4 Stop Control....................................................................................................................................... 60
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Table of Contents

Page
7.1.5 Linear/S-curve Acceleration/Deceleration......................................................................................... 61
7.1.6 Simple PLC Control........................................................................................................................... 62
7.1.7 PID Control........................................................................................................................................ 63
7.1.8 Frequency Setting via Analog Inputs and Pulse Inputs..................................................................... 64
7.1.9 Multiple Function Digital Input Terminals........................................................................................... 65
7.1.10 Analog Output Terminals................................................................................................................... 66
7.1.11 Digital Output Terminals.................................................................................................................... 67
7.2 Description of Attribute Symbols in Parameter Tables......................................................................... 68
7.3 Parameters Functions........................................................................................................................... 69
7.3.1 Category b: Basic Parameters........................................................................................................... 69
Group b0: System Parameters....................................................................................................... 69
Group b1: Basic Parameters.......................................................................................................... 70
7.3.2 Category S: Standard Parameters.................................................................................................... 72
Group S0: V/F Control.................................................................................................................... 72
Group S1: Vector Control............................................................................................................... 72
Group S2: Motor and encoder Parameters.................................................................................... 73
Group S3: Run Parameters............................................................................................................ 74
7.3.3 Category E - Extended Parameters................................................................................................... 75
Group E0: Input Terminals............................................................................................................. 75
Group E1: Output Terminals........................................................................................................... 77
Group E2: Multi-Speed and Simple PLC........................................................................................ 79
Group E3: PID Control.................................................................................................................... 81
Group E4: Protection and Fault Parameters.................................................................................. 82
7.3.4 Category H: Advanced Rights........................................................................................................... 84
Group H0: Communication Parameters......................................................................................... 84
7.4 Notes on Function Groups.................................................................................................................... 85
7.4.1 Category b: Basic Parameters........................................................................................................... 85
Group b0: System Parameters....................................................................................................... 85
Group b1: Basic Parameters.......................................................................................................... 89
7.4.2 Category S: Standard Parameters.................................................................................................... 97
Group S0: V/F Control.................................................................................................................... 97
Group S1: Vector control.............................................................................................................. 102
Group S2: Motor and Encoder Parameters.................................................................................. 104
Group S3: Run Parameters.......................................................................................................... 106
7.4.3 Category E: Extended Parameters.................................................................................................. 111
Group E0: Input Terminals........................................................................................................... 111
Group E1: Output Terminals......................................................................................................... 120
Group E2: Multi-Speed and Simple PLC Control......................................................................... 125
Group E3: PID Control.................................................................................................................. 130
Group E4: Protection Parameters................................................................................................ 133
7.4.4 Category H: Advanced Parameters................................................................................................. 137
Group H0: Communication Parameters....................................................................................... 137
8 Fault Indication........................................................................................................... 139
8.1 Fault Types and Solutions.................................................................................................................. 139
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Table of Contents

Page
9 Technical Data........................................................................................................... 143
9.1 Fv General Technical Data................................................................................................................. 143
9.2 Derating of electrical data................................................................................................................... 145
9.2.1 Derating and ambient temperature.................................................................................................. 145
9.2.2 Derating and mains voltage............................................................................................................. 145
9.2.3 Derating of the output current depending on the pulse frequency................................................... 146
9.3 Electrical Parameters.......................................................................................................................... 147
9.4 Electromagnetic Compatibility (EMC)................................................................................................. 148
9.4.1 EMC Requirements......................................................................................................................... 148
General Information...................................................................................................................... 148
Noise Immunity in the Drive System............................................................................................. 148
Noise emission of the drive system.............................................................................................. 150
9.4.2 Ensuring the EMC requirements..................................................................................................... 153
9.4.3 EMC measures for design and installation...................................................................................... 154
Rules for Design of Installations with Drive Controllers in Compliance with EMC........................ 154
EMC-optimal installation in facility and control cabinet................................................................. 155
Ground connections..................................................................................................................... 159
Installing signal lines and signal cables........................................................................................ 159
General measures of radio interference suppression for relays, contactors, switches, chokes and
inductive loads.............................................................................................................................. 160
9.5 Selection Matrix for the EMC Accessories.......................................................................................... 161
10 Accessories................................................................................................................ 163
10.1 EMC Filter........................................................................................................................................... 163
10.1.1 The Function of EMC Filter.............................................................................................................. 163
10.1.2 Technical Data................................................................................................................................. 163
10.2 Mains Chokes..................................................................................................................................... 163
10.2.1 The Function of Mains Chokes........................................................................................................ 163
10.2.2 Technical Data................................................................................................................................. 163
10.3 Brake Components............................................................................................................................. 163
10.3.1 Brake Unit........................................................................................................................................ 163
The Function of Brake Unit........................................................................................................... 163
Integrated Brake Unit.................................................................................................................... 163
10.3.2 Brake Resistor................................................................................................................................. 164
Brief Introduction.......................................................................................................................... 164
Brake Resistor Selection.............................................................................................................. 164
Brake Resistor in Aluminum Housing........................................................................................... 167
Brake Resistor Box....................................................................................................................... 170
10.4 dV/dt Filter (Motor filter)...................................................................................................................... 172
10.4.1 The Function of dV/dt Filter............................................................................................................. 172
10.4.2 Technical Data................................................................................................................................. 172
10.5 Communication Interface.................................................................................................................... 172
10.5.1 PROFIBUS Adapter......................................................................................................................... 172
10.5.2 ModBus Adapter.............................................................................................................................. 172
10.6 Accessories for Control Cabinet Mounting......................................................................................... 172
10.6.1 Operating Panel for Control Cabinet Mounting................................................................................ 172
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Table of Contents

Page
10.6.2 Operating Panel Cable for Control Cabinet Mounting..................................................................... 173
10.7 Engineering Software......................................................................................................................... 174
11 Additional Information................................................................................................ 175
11.1 Simple Applications of Process Control.............................................................................................. 175
11.1.1 Automatic Constant Pressure Water Control System...................................................................... 175
11.1.2 Closed-loop Speed Control System................................................................................................ 175
11.2 Discharging of Capacitors................................................................................................................... 176
11.2.1 Discharging of DC Bus Capacitors.................................................................................................. 176
11.2.2 Discharging Device.......................................................................................................................... 176
Operating Principle....................................................................................................................... 176
Dimensioning................................................................................................................................ 176
Installation.................................................................................................................................... 177
Activation...................................................................................................................................... 177
12 Communication Protocols.......................................................................................... 179
12.1 Brief Introduction................................................................................................................................. 179
12.2 ModBus Protocol................................................................................................................................ 179
12.2.1 Protocol Description........................................................................................................................ 179
Brief Introduction.......................................................................................................................... 179
Transmission................................................................................................................................ 179
12.2.2 Interface........................................................................................................................................... 180
12.2.3 Protocol Functions........................................................................................................................... 180
Supported Functions.................................................................................................................... 180
Function Description..................................................................................................................... 181
12.2.4 Communication Mapping Register Address Distribution................................................................. 186
12.2.5 ModBus Communication Example.................................................................................................. 189
12.2.6 Special Notes.................................................................................................................................. 189
12.2.7 Communication Networking............................................................................................................. 190
Networking.................................................................................................................................... 190
Recommendations on Networking................................................................................................ 190
12.3 PROFIBUS Protocol........................................................................................................................... 191
12.3.1 Protocol Description........................................................................................................................ 191
12.3.2 Bosch Rexroth Fieldbus Adapter..................................................................................................... 191
Technical Data.............................................................................................................................. 191
Functions...................................................................................................................................... 191
Network Structure......................................................................................................................... 192
12.3.3 Electrical Installations...................................................................................................................... 192
Outline Structure........................................................................................................................... 192
Bus Terminal Resistor.................................................................................................................. 192
Adapter Terminal Configuration.................................................................................................... 193
Requirements for PROFIBUS Link............................................................................................... 193
Relationship between Communication Rate and Cables............................................................. 194
EMC Measures............................................................................................................................. 194
12.3.4 Periodical Data Communication...................................................................................................... 195
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Table of Contents

Page
PPO Data Type............................................................................................................................ 195
PKW Parameter Area................................................................................................................... 195
PZD Process Data Area............................................................................................................... 201
Process Data PZD3 - PZD10....................................................................................................... 204
Examples for Operation of PZD Process Data Area.................................................................... 205
Addressing of Communications Function Code Parameter Group Number and Index Number with‐
in the Group.................................................................................................................................. 207
12.3.5 Communication Parameter Configuration....................................................................................... 208
Communication Related Parameter Settings in Fv....................................................................... 208
Parameter Configuration of Master.............................................................................................. 208
GSD File....................................................................................................................................... 208
12.3.6 Faults and Analysis......................................................................................................................... 209
LED Display Analysis................................................................................................................... 209
Diagnosis Information of Master................................................................................................... 209
13 Disposal and Environmental Protection..................................................................... 211
13.1 Disposal.............................................................................................................................................. 211
13.2 Environmental Protection.................................................................................................................... 211
14 Service and Support.................................................................................................. 213
Index.......................................................................................................................... 215
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Table of Contents

1 Introduction
1.1 Introduction to the Documentation
Personal injury and property damage caused
by incorrect project planning for applications,
machines and installations!
WARNING
Do not attempt to install or put these products into operation until you have
completely read, understood and observed the documents supplied with the
product.
If no documents in your language were supplied, please consult your Bosch
Rexroth sales partner.
Chapters and Contents Chapter Title Description
1 Introduction Overview
2Safety instructions for Electric Drives and
Controls Safety cautions
3 Important Directions for Use
4 Frequency Converter Mounting Product information
(project specific)
5 Installation
6 Commissioning
Actual applications
(for operators and re‐
pairers)
7 Parameter Settings
8 Fault Indication
9 Technical Data
10 Accessories
11 Additional Information
12 Communication Protocols
13 Disposal and Environmental Protection General information
14 Service and Support Service information
‑ Index Index information
Fig.1-1: Chapters and contents
Feedback Your experience is important for us to improve products and this manual. We
will be pleased to receive your feedback on any mistake or request for varia‐
tion.
Please send your feedback via email to:
[email protected]
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Introduction

1.2 Introduction to the Drive System
1.2.1 Delivery and Storage
Brief Introduction
Check the unit for transport damages, e.g. deformation or loose parts, imme‐
diately after receipt/unpacking. In case of damage, contact the forwarder at
once and arrange for a thorough review of the situation.
This is also applicable if the packaging is undamaged.
The Scope of Supply Consists of
Standard model
● Frequency Converter Fv, protection class of IP20 (Control cabinet
mounting)
● Fv firmware
● Integrated brake unit
● Operating panel
● Instruction manual
Optional accessories
● Operating panel for control cabinet mounting
● Optional PROFIBUS adapter
● RS232/485 adapter
● Engineering software
● Optional EMC filter (EN 61800-3 Environment 2)
● dV/dt filter
● Main choke
● Brake resistor
Transport of the Components
Ambient and operating conditions-Transport
Description Symbol Unit Value
Temperature range Ta_tran ℃ -25…70
Relative humidity % 5…95
Absolute humidity g/m31…60
Climate category (IEC 721) 2K3
Moisture condensation not allowed
Icing not allowed
Fig.1-2: Transport conditions
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Introduction

Storage of the Components
Damage to the components caused by long
storage periods!
CAUTION
Some components contain electrolytic capacitors which may deteriorate dur‐
ing storage.
When storing these components for a long period of time, operate them once
a year for at least 1 hour with power on:
● Fv with mains voltage ULN
Ambient and operating conditions-Storage
Description Symbol Unit Value
Temperature range Ta_store ℃-25…55
Relative humidity % 5…95
Absolute humidity g/m31…29
Climate category (IEC 721) 1K3
Moisture condensation not allowed
Icing not allowed
Fig.1-3: Storage conditions
1.2.2 Definition
Bosch Rexroth Fv drive system is composed of individual parts (components)
for application in different circumstances.
● FVCA: Frequency Converter Fv
● FVCC: Fv operating panel
● FSWA: Engineering software
● FELB：Brake unit
● FELR: Brake resistor
● FVAA: ModBus/PROFIBUS adapter
● FVAM: Mounting plate for control cabinet
● FRKB: Adapter interface cable
● FRKS: Operating panel cable
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Introduction

1.2.3 Type Coding
Type Coding of Fv Series Converters
Fig.1-4: Type Coding of Fv Series Converters
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Introduction

Type Coding of Fv Function Modules
Operating Panel Type Coding
Fig.1-5: Operating panel type coding
Engineering Software Type Coding
Fig.1-6: Engineering software type coding
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Introduction

Type Coding of Fv Accessories
Interface Adapter Type Coding
Fig.1-7: Interface adapter type coding
Interface Adapter Cable Type Coding
Fig.1-8: Interface adapter cable type coding
Operating Panel Cable Type Coding
Fig.1-9: Operating panel cable type coding
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Introduction

Brake Resistor Type Coding
Fig.1-10: Brake resistor type coding
Brake Unit Type Coding
Fig.1-11: Brake unit type coding
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Introduction

1.3 Fv Description
1.3.1 Certification
CE Certification
Declaration of conformity For Fv devices, there are declarations of conformity which confirm that the
devices comply with the applicable EN standards and EC Directives. If re‐
quired, you can ask our sales representative for the declarations of conformi‐
ty.
Description Standard
CE conformity regarding Low-Voltage Directive EN 61800-5-1
(IEC 61800-5-1: 2007)
CE conformity regarding EMC product standard EN 61800-3
(IEC 61800-3: 2004)
CE Label
Fig.1-12: CE label
High-Voltage Test According to standard, the components of the Rexroth Fv are tested with high
voltage.
Test Test rate
High-voltage test 100 % (EN 61800-5-1)
High-voltage insulation test 100 % (EN 61800-5-1)
Before making a high-voltage test for the installation in which the
components are used, disconnect all connections to the compo‐
nents or disconnect the plug-in connections to protect the elec‐
tronic components.
UL Certification
Fv products are in process of UL certification.
1.3.2 Properties of the Basic Device Fv
● Allowed ambient temperature: -10 − 40 ℃;
● Protection class: IP20 (Control cabinet mounting)
● Power range: 0.4 to 15 kW
● Power supply voltage: 3 AC 380 to 480 V (-15 % / +10 %)
● High start-up torque and precise motor speed control
● Overload capacity:
– 150 % of rated current for 60s
– 180 % of rated current for 10s
● Output frequency: 0 to 400 Hz
Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P
Rexroth Frequency Converter Fv
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Introduction

● Pulse width modulation (PWM) for converters with: 1 to 15 kHz, adjusta‐
ble in 0.1 kHz steps
● Integrated brake unit (brake resistor connected externally)
● Control mode: FOC, SVC, V/F
1.3.3 Interfaces
● 10 digital inputs
● 1 encoder input for speed feedback
● 3 analog inputs
● 2 open collector outputs
● 1 pulse output
● 2 relay outputs AC 250 V / DC 30 V, 3 A
● 2 analog outputs
● 1 optional ModBus / PROFIBUS communication port
1.3.4 Cooling types
● Air cooling
● Forced, temperature-controlled air cooling
DOK-RCON02-FV*********IB01-EN-P
Rexroth Frequency Converter Fv
Bosch Rexroth AG 17/219
Introduction

Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P
Rexroth Frequency Converter Fv
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