Rhino 4x4 Evo 3d User manual

INSTALLATION INSTRUCTION

TOYOTA

LANDCRUISER

200 FACELIFT

BUMPER evO 3DBUMPER evO 3D

102116 - 023

THANK YOU FOR CHOOSING TO EQUIP YOUR VEHICLE WITH

OUR PRODUCT

Our premium products will enhance your 4x4 and provide you with the

following great features:

• Our bumper is designed to follow the original lines and aesthetics of

your vehicle.

• Your vehicles approach angle will be greatly improved and also provide

you with recovery points and increased vehicle protection.

• Our modular system allows you to replace

parts individually.

• We do not cut the original plastic bumper, this can be stored and

reinstalled at any time.

Before commencing with the installation it is important that you read

and understand these installation instructions. If you need any technical

adviceplease contact you closest Rhino 4x4 dealer

or contact us via www.rhino4x4.com.au/contacts

If the customer or nominated agent chooses to self-install, or have the

product(s) installed including any modification at a non-accredited

Rhino4x4 Re-Seller/Workshop, Rhino4x4 is not responsible or liable for any

loss suered, including indirect or consequential damages caused to the

vehicle during and arising from or in relation to such installation

ATTENTION

DO NOT attach VFPS to the

vehicle using any fixing points

not intended for this purpose.

DO NOT use this product

on any other vehicle make

or model, other than those

specified.

DO NOT remove the warning

labels or Rhino 4x4 logo from

the VFPS.

DO NOT modify the VFPS in

any way.

a. Remove Facia and alloy

bumper beam. Remove front

chassis brackets keeping

nuts for use on installing

Rhino chassis brackets.

STEP 1

REMOVE ORIGINAL

FACIA

b. Remove plastic bracket

on leading edge of guards.

Ensure you replace head

light bracket bolt.

STEP 2

PRE INSTALL PREP

Remove long bracket

and replace with

Rhino LC200 head light

mounting brackets

included in the box

STEP 3

PRE INSTALL PREP

Indicator connection

On the drivers side the Red wire

on the bottom of the grey plug

connects to the yellow wire

on the Rhino fog light. On the

passenger side the blue wire

on the bottom of the grey plug

connects to the yellow wire on

the Rhino fog light.

DRL Connection

On the drivers side the black

wire closest to the bottom le

of the black plug connects to

the brown wire on the Rhino

fog light. On the passenger side

the black wire on the bottom

le of the black plug connects

to the brown wire on the Rhino

fog light.

Now is a good

time to connect a

1 metre length of

figure 8 wire to the

parker and indicator

circuit. Follow the

instructions to the

right.

Remove two m6 bolts

from the firewall and

mount the headlight

support brackets

on the drivers and

passenger side of the

vehicle.

STEP 4

CHASSIS

BRACKETS

Mount main chassis

brackets on front

of chassis. Use

removed nuts from

original brackets.

Don’t fully tighten.

Lower outer two on

each side will need

to be removed again

to install side wing

support brackets.

Insert threaded rod

into chassis rail and

screw into threaded

chassis rail inserts

that are fed into the

side of the chassis

rails

STEP 5

WINCH CRADLE

Place winch cradle

on chassis brackets

and loosly fix the 6

M12 bolts, nuts and

washers.

NOTE: Tighten

only enough to

reduce slack but

not enough to lock

up part. This will be

done later once all

panels in place.

STEP 6

FOG LIGHTS

Your Evolution 3D bumper will come with

the lights pre installed in the housings for

your convenience. If however you need to

assemble please see the above details on

how to do so.

Tapping screw

Nut M6

Washer M6

Bolt M6

Screw self tapping

STEP 7

WINGS

Position wing

to winch cradle

and fasten using

supplied M10 bolts,

Nuts, and washers.

then install upper

mid.

Tighten just before

movement of mid is

restricted.

Now is a good

time to install the

parking sensors

and headlight

washers if fitted.

Blanking plugs

for these will be

supplied if needed

on your model.

STEP 8

UPPER AND LOWER

MID

Insert top mid and fasten using 4 M10 bolts,

washers and nuts. Tighten just before

movement of mid is restricted.

Insert Lower mid and fasten using 2 M10

bolts, washers and nuts. Tighten just before

movement of mid is restricted.

STEP 9

WING ALIGNMENT

AND LOCKING UP

NOTE: This step is vital to your end result. Spend a little time to ensure you

dont rush this step. It will ensure the end result looks great and aligns well.

With all bolts done up to just before locking parts, align wing so that you

acheive a nice even vertical gap of about 15-20mm along guard. Align so that

you have similar gap on horizontal gap between guard and wing.

To acheive this you have forward/back adjustment on winch cradle and wing

bolts. You also have a rotational adjustment on the wing bolts.

The upper edge of rubber seal needs to be sitting along the front face of light

without the lower part putting pressure on anything.

STEP 10

SENSORS AND

NUMBER PLATE

SENSORS OPTIONAL: If your vehicle is equiped with front parking sensors,

remove sensors and harness from original bumper.

NUMBER PLATE:

Aix angle hinge brackets to main

bracket using the M8 bolts, nuts

and washers. Only tighten enough

to be firm but still rotate.

Insert assembly on inside top face

of upper mid using the two M6

bolts, washers and nuts.

Aix number plate to bracket

using prefered fasteners.

STEP 11

OPTIONAL WINCH

Our bar is compatible with the Rhino4x4

Tough 12500 and 9500 Lbs winches. If

optioned they will bolt directly into the

winch cradle with no modifications

Mount relay box to winch and connect

motor wiring as per winch instructions.

Bolt fairlead onto front of cradle. Sit

winch in place and bolt from under

cradle using supplied wincg bolts.

Continue wiring as per winch

instructions.

STEP 12

BASH PLATE

Locate front bash plate and loosly fix

using the small counter sunk bolts and

welded nut spanners on rear.

Hold up rear against chassis and drill rear holes

through the holes as per image. Fasten rear

using supplied large counter sunk bolts and

threaded plates.

Place rear plate in position and fasten front

using bolt and threaded plate on back. Then

fasten rear of plate using original bolts.

OPTIONAL

You can also add an additional bolt on rear by

drilling and using bolt and plates on back.

STEP 13

GRILL INSTALL

The original grill needs to be removed

from the facia and re installed. Before

clipping the chrome pieces on the

bottom of the headlights a screw can be

fitted to support the bottom of the grille

Depending on what winch you install

and how you mount the relay box it may

be required to trim some from behind

the grill to provide clearance to relay

box.

RHINO4X4.COM.AU

2 / 25 Progress Street

Mornington VIC 3931 Australia

[email protected]om.au

TOUGH

NEVER LOOKED

SO GOOD

If the customer or nominated agent chooses to self-install, or have the product(s) installed including any modification at a non-accredited Rhino4x4 Re-Seller/Workshop, Rhino4x4 is not

responsible or liable for any loss suered, including indirect or consequential damages caused to the vehicle during and arising from or in relation to such installation