RHINO HPP13 Flex User manual

Rhino
®
HPP13
Flex
Hydraulic
Powerpack
Revised
01.2019
Rhino Tool Co. Inc. 1134
West South St.
P.O. Box 111
Kewanee, IL 61443
Tel: [phone] main
Tel: [phone] toll-free
Fax: [phone]
[email protected]m
www.rhinotool.com
000388.08.25.16
Prior to Operation
We thank you for choosing
Rhino® Power Pack.
Please note that the Rhino
Power Pack is delivered
without hydraulic oil, and
®
therefore, it must be filled up
with hydraulic oil prior to
operation.
To ensure smooth operation
and long-lasting performance
of your new post driver, we
recommend you study this
operation manual carefully
and pay special attention to
the
Safety and Service
Precautions
We hope you will be satisfied
with your new Rhino®
Hydraulic Power Pack.
Best Regards,
Rhino Tool Co.

Contents
Page
Safety precautions............................................................................................ 2
Filling up hydraulic oil ....................................................................................... 2
Technical data.................................................................................................. 3
Starting instructions.......................................................................................... 4
Service, maintenance and hydraulic settings ...................................................... 5
Oil types .......................................................................................................... 6
Warranty conditions .........................................................................................7
1

Safety Precautions
Always use protective earplugs. The powerpack complies with the EU noise limits, but
by daily long-lasting operation there is a risk of hearing defects.
1.
Always connect hoses before starting.
2.
Never add fuel or oil when the engine is running.
3.
In case of non-operation or lack of performance, always turn off the engine.
4.
Never start the engine without side covers.
5.
Operation of the powerpack without tool connected and with lever at “ON” may cause
overheating of the system and damage to the powerpack.
6.
When lifting the powerpack from a vehicle, we recommend the use of a crane.
7.
The pressure relief valve is set at 2175psi (150 bar) from our plant. Never set it higher.
8.
Always use filters with by-pass. The use of filters without by-pass may blow the
hydraulic hoses and the filter cover.
9.
Filling Up Hydraulic Oil
•
To fill up with hydraulic oil, loosen the
filter cover on top of the powerpack.
•
Remove the filter element (see photo),
and fill up with oil. When oil is showing
at the bottom of the filter unit, there is
enough oil in the powerpack.
•
Insert the filter element again, replace
the cover and the powerpack is ready
for use.
Please note: When connecting new extension
hoses, it is necessary to fill up with extra 1/2 gal.
(2 litres) of oil. Therefore always top up the
powerpack when connecting new extension hoses.
2

Technical Data
Hydraulics
The Rhino® HPP13 Flex open centre hydraulic powerpack is designed in
accordance with the EHTMA categories C and D, which prescribe a minimum
performance of 5.25 gpm (20 l.p.m.) at 2000 p.s.i.(138 bar) and 8 g.p.m.
(30 l.p.m.) at 2000 p.s.i.(138 bar), respectively.
•
With POR system (Power On Request) that automatically reduces the
engine r.p.m. if the connected tool is not operated. This version is set to
5.25 g.p.m. (20 l.p.m.) or 8 g.p.m.(30 l.p.m.) from the factory.
With manual flow adjustment. This powerpack can be set to
5.25 g.p.m. (20 l.p.m.) or 8 g.p.m.(30 l.p.m.) on the front of the powerpack.
•
The powerpack is mounted with a pressure relief valve to avoid a too high pressure.
Furthermore, the very efficient air cooling protects the powerpack against
overheating.
3
Oil flow
5.25 g.p.m. (20 l.p.m.) at 2500 r.p.m.
8 g.p.m.(30 l.p.m.) at 3600 r.p.m.
Working pressure nominal 1725 p.s.i. (120bar)
Pressure relief valve Set at 2175 p.s.i. (150 bar)
Pump Gear pump
Oil temperature Max. 158° (70°C)
Hydraulic oil tank capacity
Min.1.5gal.(6litres)/max.2.1gal.(8litres)
Petrol tank capacity 1.7 gal. (6.5 litres)
Hydraulic system compl. 2.38 gal. (9 litres)
Filter system (filter element)
25Micronwithby-pass
Engine
Honda GX390QXB7
13HP(grosspower)
4-stroke gas
with oil alert system
Gas-normalorunleaded
Engineoil.3gal.(1.1litres)
Guaranteed sound power level L
WA
101 dB
Sound pressure level 1 m L
PA
89 dB
Dimensions (LxWxH) 28"x23.5"x25.5"
(710x595x645 mm)
Weight, without hydraulic oil 179 lb.(81kg)

Starting Instructions
Please observe the starting instructions on the front of the powerpack.
Start:
•
•
•
•
•
•
•
•
Check engine oil level
Check hydraulic oil level at sight glass
Connect hoses and tool
Switch fuel tap to “ON”
Activate choke
Turn ignition switch to “1”
Pull recoil starter
Move the lever to “ON”
Stop:
•
•
•
Move the lever to “OFF“
Turn off the ignition switch
Turn the fuel tap to “OFF”
Powerpack with adjustable flow:
The desired oil flow can be set on the front of the
powerpack. A marking is engraved in the lever.
Turn the lever to the right until the marking is
opposite the required flow
The pressure relief valve setting will be the same
on all flows.
4

Service, Maintenance and Hydraulic Settings
* Use only filters with by-pass
Hydraulic Settings
Check the working pressure by means of test equipment. The test equipment must
comprise a pressure gauge, a flow meter and a valve for adjustment of pressure.
The pressure relief valve is placed on the right side of the valve block.
1.
Connect the test equipment, start the powerpack and move the lever to “ON”.
Then close the valve - the pressure gauge must show 2175 p.s.i.(150 bar).
Adjust the pressure relief valve by loosening the lock nut and turning the
adjustment screw in or out. “In” increases the pressure, and “out” decreases the
pressure.
Retighten the lock nut after adjustment.
2.
When the pressure relief valve has been adjusted correctly, the working pressure
must be set at 1450 p.s.i.(100 bar) by means of the valve on the test equipment.
At 1450 p.s.i.(100 bar), the oil flow should be 5.28 (8.0) g.p.m.(20 (30) l. p.m.)
power on request.
On the powerpack with POR (Power on Request), the flow is adjusted by
loosening the POR (Power on Request) cylinder in the bracket and pushing it to
the left (higher flow) or to the right (lower flow).
On the powerpack with adjustable flow, the flow is regulated by adjusting the
position of the throttle cable.
5
If correct pressure/oil flow cannot be achieved by following the
above instructions, the powerpack must be re-adjusted. If the
pressure/oil flow is then still incorrect, the pump is defect and
must be replaced.
Service/Maintenance
Daily
Weekly
Yearly
Engine oil
Check
1 x replacement
Hydraulic oil
Check
1 x replacement
Hydraulic oil filter *
1 x replacement
Check hoses
(tighten up if needed)
Air filter
1 x replacement
Fuel filter
1 x replacement

Oil Types
The Rhino® HPP13 Flex Power Pack uses standard hydraulic oil, i.e. all types
of mineral oil and biodegradable oil, which comply with the followingvalues:
6
Recommended viscosity
ISO 32 (20-40 cSt)
Permitted viscosity
ISO 15-1000 (15-1000 cSt)
Viscosity index
Min. 100
Temperature area
-4° to 158°F(-20° to +70° C)

General Warranty
Conditions & Limitations on Liability
Rhino Tool Company, Inc. (“Rhino”) warrants to the original purchaser, purchasing the Equipment in
new condition, in original packaging from an authorized dealer that its Hydraulic Tool(s) will be free from
defects in workmanship and materials (the “Limited Warranty”). The Limited Warranty shall survive for
twelve (12) months with regard to all other components, excluding the Honda 13 HP engine and
Vanguard 18 HP engine for which Rhino provides no warranty and for which the warranty is provided by
American Honda Motor Co., Inc and by Briggs and Stratton Corporation respectively and the shall be the
sole warranty applicable thereto. This Limited Warranty is non-transferable.
In the event of a warranty claim, the Hydraulic Tool(s) must be returned freight prepaid to Rhino or
delivered in person to a Registered Rhino Servicing Dealer within the applicable warranty period with
proof of original purchase provided. Rhino’s obligation under this Limited Warranty is expressly limited to
the repair or replacement, at Rhino’s election, of such defective Hydraulic Tool(s), which is proved to be
defective upon inspection by a Rhino-certified/authorized technician.
This Limited Warranty does not extend to a Hydraulic Tool(s) which has been subject to misuse,neglect,
or accident, nor does it extend to any Hydraulic Tool(s) which has been repaired, altered, or serviced by
unauthorized persons. This Limited Warranty does not cover any damage or adjustments required to
any Hydraulic Tool(s) if such damage or adjustment is caused by the use of supplies, parts, or
attachments not sold or approved by Rhino.
EXCEPT AS OTHERWISE PROVIDED HEREIN, RHINO DISCLAIMS ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
UNDER NO
CIRCUMSTANCES SHALL RHINO BE LIABLE FOR ANY LOSS OF BUSINESS, REVENUES, OR
PROFIT OR OTHER INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS
ARISING OUT OF ANY DEFECTS IN OR PERFORMANCE OF THE HYDRAULIC TOOL(S),
HOWSOEVER CAUSED.
7

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 1
1
8222360
Chassis complete HPP13/13 FLEX
1
2
7721125
Tube plug 25x25
4
3
7621100
Shim ring 25/35/1 mm
2
4
7621098
Retaining ring 25x2
2
5
7721140
Wheel cover
2
6
7721139
Wheel HPP13/18
2
7
7621042
Screw M8x10
10
8
8222361
Side cover set HPP13/13 FLEX
1
9
7621046
Screw M8x35
2
10
7621010
Lock nut M8
4
11
8721095
Rubber foot
1
12
9021563
Rubber band
1
13
7721197
Bolt
Loctite 243
2
14
9022429
Pull-out handle w/rubber grip
2
15
-
Rubber grip (incl. In 9022429)
-
16
7722323
Plastic plug
4
17
7621795
Screw M8x40
2
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 2
1
7321144
Engine 13 HP Honda GX390
1
3
7621172
Washer M10
4
4
8722356
Rubber damper ø30x25
4
5
7621034
Washer M10
6
6
7621163
Screw M10x35
8
7
7621032
Set screw M6x8
Loctite 243 - 5 Nm
1
8
7421066
Coupling engine part
1
9
7421083
Rubber coupling
1
10
7421067
Coupling pump
20 Nm
1
11
7421068
Coupling housing
1
12
7421080
Hose fitting 3/4"x1/2"
Loctite 542
1
13
7521072
Seal ring 1/2"
2
14
7421060
Angle nipple 1/2"
Loctite 542
1
15
7621173
Screw M10x40
Loctite 243
1
16
8221174
Supporting leg
1
17
8721166
Rubber damper M6x18
Loctite 638
1
18
7621171
Washer M8
8
19
7621043
Screw M8x110
Loctite 243 - 15 Nm
4
20
8321561
Fan ø280-6
1
21
7621117
Spring washer M14
2
22
7621111
Nut M14x1.5
40 Nm
1
23
7621038
Screw 5/16" UNFx25
Loctite 243 - 20 Nm
4
24
8721084
Feed line w/banjo
1
25
7421062
Banjo bolt 1/2"
80 Nm
1
26
7421077
Pump 8.3 ccm
1
-
9021667
Seal kit for hydraulic pump
1
27
9922133
Centering washer
1
29
8621137
Tension spring 0.90x9.10x23
Only included in HPP13 with POR
1
-
2121103
Cooler complete
See fig. 7
1
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 3a HPP13 with POR
1
7421063
Fitting 1/2"x1/2" BSP
4
5
7621606
Retaining ring A17
1
6
7521609
O-ring 17x2 mm
1
11
8221731
Valve block
1
12
7621050
Roll pin ø5x14
3
13
7621037
Pipe plug 1/8"
Loctite 542
3
14
7621044
Screw M8x16
4
15
7521608
O-ring 13x2 mm
1
16
7621607
Retaining ring AV17
1
17
8221792
Spool
1
18
7721094
Lever ON/OFF
Loctite 243
1
19
7521072
Seal ring 1/2"
6
26
7421587
Pressure relief valve
40 Nm
1
29
7401142
Q.R. coupling 1/2" BSP female
1
30
7401141
Q.R. coupling 1/2" BSP male
1
31
7421733
Check valve
1
32
7421734
Hose fitting 3/8"x1/8"
Loctite 542
1
33
7421735
Hose fitting 3/8"x1/2"
Loctite 542
1
34
7421740
Hose clip 3/8"
2
35
9021738
Hose 3/8"
1
37
7521064
Seal ring 1/8"
1
38
8221024
Fitting 1/8"x1/8"
1
39
7421073
Fitting with reduction M4
1
-
2121741
Valve block complete HPP13
1
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 3b HPP13 FLEX
1
7421063
Fitting 1/2"x1/2" BSP
4
2
7621647
Shoulder bolt ø10/M8x12
Loctite 638 - 20 Nm
1
3
7621648
Disc spring ø10.2/ø20x0.8
1
4
8621658
Screw M5x8
Loctite 638
1
5
7621606
Retaining ring A17
1
6
7521609
O-ring 17x2 mm
1
7
7621809
Washer 10x30x2
1
8
8221650
Eccentric plate
Grease with copper paste
1
9
7621649
Nylon washer ø10.5/30/2.5
2
10
7621651
Disc spring ø8.2/ø20x1.0
1
11
8221731
Valve block
1
12
7621050
Roll pin ø5x14
3
13
7621037
Pipe plug 1/8"
Loctite 243
3
14
7621044
Screw M8x16
4
15
7521608
O-ring 13x2 mm
1
16
7621607
Retaining ring AV17
1
17
8221792
Spool
1
18
7721094
Lever ON/OFF
Loctite 243
1
19
7521072
Seal ring 1/2"
6
20
7621029
Nut M6
1
21
9921656
Screw M5
1
22
9921657
Cable clamp
1
23
8221652
Screw
1
24
7621653
Screw M6x12
Loctite 243
2
25
8221655
Cable plate
1
26
7421587
Pressure relief valve
40 Nm
1
28
7621323
Threaded plug 1/8" w/seal
1
29
7401142
Q.R. coupling 1/2" BSP female
1
30
7401141
Q.R. coupling 1/2" BSP male
1
31
7421733
Check valve
1
32
7421735
Hose fitting 3/8"x1/2"
Loctite 542
1
33
7421734
Hose fitting 3/8"x1/8"
1
34
7421740
Hose clip 3/8"
2
35
9021738
Hose 3/8"
1
36
9022064
Throttle cable complete
1
-
2121791
Valve block complete HPP13 FLEX
1
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 4 POR system
1
8221023
POR bracket complete HPP13
1
2
8721110
POR hose HPP13
1
3
8221005
POR cylinder
1
4
8221006
Seal housing
1
5
8221007
Piston rod
1
6
8221008
Piston
1
7
8221009
Distance pipe
1
8
7621029
Nut M6
1
9
7521013
Seal
1
10
7521014
Seal
1
11
8221015
Guide element, bronze
1
12
7521018
Seal ring POR 18/24x2
1
13
7521017
Seal ring 3/8"
1
14
7421012
Fitting 3/8"x1/8"
1
15
7621021
Washer SS 10x16x1.2
1
16
8221131
POR head
Loctite 243
1
17
7621028
Nut M6
1
18
7621031
Set screw M8x8
1
19
8621019
Compression spring
1
21
7621040
Screw M6x10
1
22
7621011
Nut M5
1
-
2121106
POR complete
Pos. 3-16, 19, 22, 23
1
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 5
1
8721071
3/4" hose
1
2
8721070
1/2" hose
1
3
7421081
Hose clip 1/2"
2
4
7421079
Hose fitting 1/2"x3/4"
1
5
7521118
Seal ring 3/4"
1
6
7621045
Screw M8x30
Loctite 243
2
7
7421082
Hose clip 3/4"
2
8
7621010
Lock nut M8
4
9
7621035
Washer M8
4
10
7621049
Screw M8x45
4
11
8222359
Hydraulic tank
1
12
7721099
Sight glass 1/2" w/seal
1
13
7621075
Threaded plug 1/2" w/seal
1
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 6
NEW TYPE
OLD TYPE
1
9421189
Filter cover
1
2
9421193
Filter spring
1
3
9421502
Seal f/filter cover
Also included in 9421188
1
4
9421190
Filter element
1
5
-
O-ring ø3x22
Included in 9421188
1
6
-
Filter cup
1
7
-
O-ring ø3x60
Included in 9421188
1
8
-
Filter housing
1
9
9421191
Ventilation filter
Old type
1
9
9422041
Ventilation filter
New type
1
10
9421192
Cover f/ventilation filter
Old type
1
10
9422042
Cover f/ventilation filter
New type
1
11
-
Seal
Included in 9421188
1
12
7621789
Hose clamp
1
13
9022043
Filter hose
1
-
9421188
Seal kit filter
Pos. 3, 5, 7 and 11
1
-
8421092
Filter complete
Pos. 1-13
1
Pos.
Part No.
Description
Pcs.

HPP13/HPP13 FLEX spare parts list
From serial No. 6109
Fig. 7
1
8721630
Cooler pressure hose
1
2
7421079
Hose fitting 1/2"x3/4"
1
3
7521118
Seal ring 3/4"
2
4
7621047
Screw M8x90
3
5
8221121
Plate
1
6
7421582
Fitting 1/2"x3/4"
1
7
8221116
Plate
1
8
8221086
Distance pipe ø12x1.5
1
9
8321093
Cooler ø280-12
1
10
8221112
Bracket for cooler
1
11
7621010
Lock nut M8
3
-
2121103
Cooler complete
Pos. 4-5, 7-11
1
Pos.
Part No.
Description
Pcs.