RHINO HPP14 FLEX User manual
HPP14 FLEX
Hydraulic Power pack
From serial
number 16324
Revised
06.21.2021
Prior to Operation
We thank you for choosing a
Rhino® Powerpack.
Please note that the power-
pack is delivered without
hydraulic oil, and therefore it
must be filled up with hydraulic
oil prior to operation.
To ensure smooth operation
and long-lasting performance
of your new powerpack, we
recommend that you study this
operating manual carefully and
pay special attention to the
Safety and Service
Precautions
We hope you will be satisfied
with your new Rhino®
Hydraulic Power Pack.
Best regards,
Rhino® Tool Company
Rhino Tool Co. Inc.
1134 West South St.
P.O. Box 111
Kewanee, IL 61443
Tel: 309.853.5555 main
Tel: 866.707.1808 toll-free
Fax: 309.856.5905
service@rhinotool.com
www.rhinotool.com
000701.06.22.21
1
Contents
Page
Safety Precautions ............................................................................................ 2
Filling up Hydraulic Oil ...................................................................................... 2
Technical Data ................................................................................................. 3
Starting Instructions ......................................................................................... 4
Service, Maintenance and Hydraulic Settings ...................................................... 5
Oil Types ......................................................................................................... 6
Warranty Terms ...............................................................................................8
Parts...............................................................................................................10
2
Safety Precautions
1. Always use protective earplugs. The powerpack complies with the EU noise limits,
but by daily long-lasting operation there is a risk of hearing defects.
2. Always connect hoses before starting.
3. Never add fuel and oil when the engine is running.
4. In case of non-operation or performance of service, always turn off the engine.
5. Never start the engine without side covers.
6. Operation of the powerpack without tool connected and with lever at “ON” may
cause overheating of the system and damage to the powerpack.
7. When lifting the powerpack from a vehicle, we recommend the use of a crane.
8. The pressure relief valve is set at 2200 psi (150 bar) from our plant. Never set it
higher.
9. Always use filters with by-pass. The use of filters without by-pass may blow the
hydraulic hoses and the filter cover.
Filling Up Hydraulic Oil
To fill up with hydraulic oil, loosen the
filter cover on top of the powerpack.
Remove the filter element (see photo),
and fill up with oil. When oil is showing
at the bottom of the filter unit, there is
enough oil on the powerpack.
Insert the filter element again, mount
the cover and the powerpack is ready
for use.
Please note: When connecting new extension
hoses, it is necessary to fill up with extra 2 litres of
oil. Therefore always top up the powerpack when
connecting new extension hoses.
3
Technical Data
Hydraulics
The Rhino® HPP14 open centre hydraulic powerpack is designed in accordance with
the EHTMA categories C and D, which prescribe a minimum performance of 5 g.p.m.
(20 l.p.m.) at 2000 psi (138 bar) and 8 g.p.m (30 l.p.m.) at 2000 psi (138 bar),
respectively.
With manual flow adjustment. This powerpack can be set to 5 or 8 g.p.m (20 to 30
l.p.m.) on the front of the powerpack.
The powerpack is mounted with a pressure relief valve to avoid a too high pressure.
Furthermore, the very efficient air cooling protects the powerpack against
overheating.
Oil flow
Working pressure nominal
Pressure relief valve
Pump
Oil temperature
Hydraulic oil tank capacity
Petrol tank capacity
Hydraulic system compl.
Filter system (filter element)
Engine
5 g.p.m (20 l.p.m.) at 2500 r.p.m.
8 g.p.m (30 l.p.m.) at 3600 r.p.m.
1750 psi (120 bar)
Set at 2200 psi (150 bar)
Gear pump
Max. 160°F (70° C)
Min. 1.6 gal (6 litres)
max. 2.1 gal (8 litres)
1.7 gal (6.5 litres)
2.4 gal (9 litres)
25 Micron with by-pass
Vanguard 400
14 HP (gross power)
4-stroke gas (petrol)
with oil alert system
Gas (Petrol) - normal or unleaded
Engine oil 0.3 gal (1.1 litres)
Guaranteed sound power level LWA 101 dB
Sound pressure level 1 m LPA 89 dB
Dimensions (LxWxH) 28” x 23-1/2” x 25-3/8” (710x595x645mm)
Weight, without hydraulic oil 179 lbs (81 kg)
4
Starting Instructions
Please observe the starting instructions on the front of the powerpack.
Start: Check engine oil level
Check hydraulic oil level at sight glass
Connect hoses and tool
Switch fuel tap to “ON”
Activate choke
Turn ignition switch to “1”
Pull recoil starter
Move the lever to the desired flow
Stop: Move the lever to “OFF“
Turn off the ignition switch
Turn the fuel tap to “OFF”
Powerpack with adjustable flow:
The desired oil flow can be set on the front of the
powerpack. A marking is engraved in the lever.
Turn the lever to the right until the marking is
opposite the required flow
The pressure relief valve setting will be the same
on all flows.
5
Service, Maintenance and Hydraulic Settings
Service/Maintenance
Daily Weekly Yearly
Engine oil Check 1 x replacement
Hydraulic oil Check 1 x replacement
Hydraulic oil filter *) 1 x replacement
Check hoses (tighten up if needed)
Air filter 1 x replacement
Fuel filter 1 x replacement
*Use only filters with by-pass
Hydraulic Settings
Check the working pressure by means of test equipment. The test equipment must
comprise of a pressure gauge, a flow meter and a valve for adjustment of pressure.
The pressure relief valve is placed on the right side of the valve block.
1. Connect the test equipment, start the powerpack and move the lever to “ON”.
Then close the valve - the pressure gauge must show 2200 psi (150 bar).
Adjust the pressure relief valve by loosening the lock nut and turning the
adjustment screw in or out. “In” increases the pressure, and “out” decreases the
pressure.
Retighten the lock nut after adjustment.
2. When the pressure relief valve has been adjusted correctly, the working pressure
must be set at 1450 psi (100 bar) by means of the valve on the test equipment.
At 1450 psi (100 bar), the oil flow should be 5(8) g.p.m. (20 (30) l. p.m.)
On the powerpack with adjustable flow, the flow is regulated by adjusting the
position of the throttle cable.
If correct pressure/oil flow cannot be achieved by following the
above instructions, the powerpack must be re-adjusted. If the
pressure/oil flow is then still incorrect, the pump is defective
and must be replaced.
6
Oil Types
The Rhino® powerpack uses standard hydraulic oil, i.e. all types of mineral oil
and biodegradable oil, which comply with the following values:
Ambient temperature range Below 50°F
(10 °C)
50 … 86°F
(10 … 30°C)
Above 86°F
(30°C)
Recommended oil viscosity grade VG 32 VG 46 VG 68
Recommended oil cleanliness ISO 4406 /19/16 / NAS 1638 10
Permitted viscosity cSt
10 – 600
Viscosity index Minimum
100
Oil temperature area °F/°C -4 to 158 (-20 to 70)
7
8
General Warranty Conditions & Limitations on Liability
Rhino Tool Company, Inc. (“Rhino”) warrants to the original purchaser, purchasing the Equipment in
new condition, in original packaging from an authorized dealer that its Hydraulic Tool(s) will be free
from defects in workmanship and materials (the “Limited Warranty”). The Limited Warranty shall
survive for twelve (12) months with regard to all other components, excluding the Honda 13 HP
engine and Vanguard 18 HP engine for which Rhino provides no warranty and for which the warranty
is provided by American Honda Motor Co., Inc and by Briggs and Stratton Corporation respectively
and the shall be the sole warranty applicable thereto. This Limited Warranty is non-transferable.
In the event of a warranty claim, the Hydraulic Tool(s) must be returned freight prepaid to Rhino or
delivered in person to a Registered Rhino Servicing Dealer within the applicable warranty period with
proof of original purchase provided. Rhino’s obligation under this Limited Warranty is expressly
limited to the repair or replacement, at Rhino’s election, of such defective Hydraulic Tool(s), which is
proved to be defective upon inspection by a Rhino-certified/authorized technician.
This Limited Warranty does not extend to a Hydraulic Tool(s) which has been subject to misuse,
neglect, or accident, nor does it extend to any Hydraulic Tool(s) which has been repaired, altered, or
serviced by unauthorized persons. This Limited Warranty does not cover any damage or adjustments
required to any Hydraulic Tool(s) if such damage or adjustment is caused by the use of supplies, parts,
or attachments not sold or approved by Rhino.
EXCEPT AS OTHERWISE PROVIDED HEREIN, RHINO DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.UNDER NO CIRCUMSTANCES SHALL RHINO BE LIABLE FOR ANY LOSS OF
BUSINESS, REVENUES, OR PROFIT OR OTHER INDIRECT, INCIDENTAL, SPECIAL OR
CONSEQUENTIAL DAMAGES OR LOSS ARISING OUT OF ANY DEFECTS IN OR
PERFORMANCE OF THE HYDRAULIC TOOL(S), HOWSOEVER CAUSED.
9
HPP14 FLEX spare parts list
From serial No. 16324
Rhino Tool Company, 1134 W. South St., Kewanee, IL 61491
Fig. 1
Pos.
Part No.
Description
Pcs.
1 R8223316
Chassis complete HPP13/13 FLEX
1
2 R7721125
Tube p
lug 25x2
5
2
3 R7621098
Retaining ring 25x2
2
4 R7621100
Shim ring 25/35/1 mm
2
5 R7632539
Screw M8x16
2
6 R8223321
Wheel l
ock
2
7 R7721139 Flat-free rubber wheel 2
8 R7621042
Screw M8x10
12
9 R8223320
Side cover
Right
1
10 R7621044
Screw M8x16
2
11 R8721095 Rubber foot 1
12 R7621010
Lock nut M8
2
13 R8223319
Side cover
Left
1
14 R9022429
Pull
-
out handle w/rubber grip
2
15 R7721197
Bolt
(
Loctite 243
)
2
10
HPP14 FLEX spare parts list
From serial No. 16324
Fig. 2
Pos.
Part No.
Description
Pcs.
-R9021667 Seal kit for hydraulic pump 1
1 R7323505 Engine 14 HP Vanguard 1
2 R7621163 Screw M10x35 4
3 R7621172 Washer M10 4
4 R8722356 Rubber damper ø30x25 4
5 R7621034 Washer M10 6
6 R7623324 Screw M10x14 4
7 R7621032 Set screw M6x8 (Loctite 243 - 5 Nm) 1
8 R7421066 Coupling engine part 1
9 R7421083 Rubber coupling 1
10 R7421067 Coupling pump (20 Nm) 1
11 R7421068 Coupling housing 1
12 R7421080 Hose fitting 3/4"x1/2" (Loctite 542) 1
13 R7421060 Angle nipple 1/2" (Loctite 542) 1
14 R7621334 Screw M10x20 (Loctite 243) 1
15 R8221174 Supporting leg 1
16 R8721166 Rubber damper M6x18 (Loctite 638) 1
17 R7421077 Pump 8.3 ccm 1
18 R7521072 Seal ring 1/2" 2
19 R7421062 Banjo bolt 1/2" (80 Nm) 1
20 R8721084 Feed line w/banjo 1
21 R7621111 Nut M14x1.5 (40 Nm) 1
22 R7621117 Spring washer M14 2
23 R8321561 Fan ø280-6 1
24 R7621043 Screw M8x110 (Loctite 243 - 15 Nm) 4
25 R7621171 Washer M8 8
26 R2121103 Cooler complete 1
27 R9922133 Centering washer 1
28 R7621038 Screw 5/16" UNFx25 (Loctite 243 - 20 Nm) 4
29 R7521118 Seal ring 3/4" 2
30 R7421582 Hose fitting 3/4"x1/2" 1
31 R7421079 Hose fitting 3/4"x1/2" 1
32 R8721630 Cooler pressure hose 1
Rhino Tool Company, 1134 W. South St., Kewanee, IL 61491
11
HPP14 FLEX spare parts list
From serial No. 16324
Rhino Tool Company, 1134 W. South St., Kewanee, IL 61491
Fig. 3
Pos.
Part No.
Description
Pcs.
-R2123508
Valve b
lock complete HPP1
4
FLEX
1
1 R7421063
Fitting 1/2"x1/2" BSP
4
2 R7621647
Shoulder bolt ø10/M8x12
(
Loctite 638
-
20 Nm
)
1
3 R7621648 Disc spring ø10.2/ø20x0.8 1
4 R8621658
Screw M5x8
(
Loctite 638
)
1
5 R7621606
Retain
ing ring A17
1
6 R7521609
O
-
ring 17x2 mm
1
7 R7621809
Washer 10x30x2
1
8 R8221650
Eccentric plate
(
Grease with copper paste
)
1
9 R7621649
Nylon washer ø10.5/30/2.5
2
10 R7621651
Disc spring ø8.2/ø20x1.0
1
11 R8221731
Valve block
1
12 R7621050 Roll pin ø5x14 3
13 R7621037
Pipe plug 1/8"
(
Loctite 243
)
3
14 R7621044
Screw M8x16
4
15 R7521608
O
-
ring 13x2 mm
1
16 R7621607
Retaining ring AV17
1
17 R8223498
Spool
1
18 R7721094
Lever ON/OFF
(
Loctite 243
)
1
19 R7521072
Seal ring 1/2"
6
20 R7621029
Nut M6
1
21 R9921656 Screw M5 1
22 R9921657
Cable clamp
1
23 R8221652
Screw
1
24 R7621653
Scre
w M6x12
(
Loctite 243
)
2
25 R8221655 Cable plate 1
26 R7421587
Pressure relief valve
(
40 Nm
)
1
28 R7621323
Threaded plug 1/8" w/seal
1
29 R7401142
Q.R. coupling 1/2" BSP female
1
30 R7401141
Q.R. coupling 1/2" BSP male
1
31 R7421733 Check valve 1
32 R7421735
Hose fitting 3/8"x1/2"
(
Loctite 542
)
1
33 R7421734
Hose fitting 3/8"x1/8"
1
34 R7421740
Hose clip 3/8"
2
35 R9021738 Hose 3/8" 1
36 R9022064
Throttle cable complete
1
12
HPP14 FLEX spare parts list
From serial No. 16324
Rhino Tool Company, 1134 W. South St., Kewanee, IL 61491
Fig. 4
Pos.
Part No.
Description
Pcs.
1 R8721071 3/4" hose 1
2 R8721070 1/2" hose 1
3 R7421081 Hose clip 1/2" 2
4 R7421079 Hose fitting 1/2"x3/4" 1
5 R7521118 Seal ring 3/4" 1
6 R7621045 Screw M8x30 (Loctite 243) 2
7 R7421082 Hose clip 3/4" 2
8 R7621042 Screw M8x10 4
9 R8223318 Tank Bracket 1
10 R7621010 Lock nut M8 4
11 R7621171 Washer M8 8
12 R7632766 Screw M8x20 4
13 R8223317 Hydraulic tank 1
14 R7621075 Threaded plug 1/2" w/seal 1
15 R7721099 Sight glass 1/2" w/seal 1
15 R7621049 Screw M8x45 1
16 R8421092 Filter complete (See fig.5) 1
13
HPP14 FLEX spare parts list
From serial No. 16324
Rhino Tool Company, 1134 W. South St., Kewanee, IL 61491
Fig. 5
Pos.
Part No.
Description
Pcs.
1 R9421189
Filte
r cover
1
2 R9421193
Filter spring
1
3
R9421502
Seal f/filter cover
(
Also included in 9421188
)
1
4 R9421190
Filter element
1
5 -
O
-
r
ing ø3x2
2
(
Included in 9421188
)
1
6 - Filter cup 1
7 -
O
-
ring ø3x60
(
Included in 9421188
)
1
8 - Filter housing 1
9 R9422041
Ventilation filter
1
10 R9422042 Cover f/ventilation filter 1
11 -
Seal
(
Included in 9421188
)
1
12 R7621789
Hose clamp
1
13 R9022043
Filter h
ose
1
-R9421188
Seal kit filter
(
Pos. 3, 5, 7 and 11
)
1
- R8421092
Filter complete
(
Pos. 1
-
13
)
1
14
HPP14 FLEX spare parts list
From serial No. 16324
Rhino Tool Company, 1134 W. South St., Kewanee, IL 61491
Labels
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Fig
.
n
r.
Part No.
Description
Pcs.
1 8921128 Gas / Petrol 1
2 000280 RHINO name 1
3 8921053 Starting instructions gas/petrol 1
1
4 8923507 HPP14
1
5 8921793 Flow 20-30 lpm – 5-8 gpm
1
15
Rhino Tool Co. Inc. 1134 West South St.
P.O. Box 111
Kewanee, IL 61443
Tel: 309.853.5555 main
Tel: 866.707.1808 toll-free
Fax: 309.856.5905
service@rhinotool.com
www.rhinotool.com
Tel: 309.853.5555 main
Tel: 866.707.1808 toll-free
Fax: 309.856.5905
service@rhinotool.com
www.rhinotool.com
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