Rice Lake IQ9500 User manual

53785
IQ9500
Counting Scale
Version 6.2E
Installation Manual

Copyright © 2001 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Version 6.2E, June 2001
Contents
About This Manual................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 Unpacking and Inspection.................................................................................................................. 1
1.2 Repacking.......................................................................................................................................... 1
1.3 Front Panel......................................................................................................................................... 2
1.4 Annunciators ...................................................................................................................................... 2
1.5 IQ9500 Keypad .................................................................................................................................. 3
2.0 Installation................................................................................................................................... 4
2.1 Locking and Unlocking....................................................................................................................... 4
2.2 Scale Resolution................................................................................................................................. 4
2.3 Capacities and Resolutions................................................................................................................. 5
2.4 Setting Up.......................................................................................................................................... 5
2.5 Powering Up the IQ9500.................................................................................................................... 6
2.6 Setting Time and Date........................................................................................................................ 7
2.7 Installing Cable Strain Relief................................................................................................................ 8
2.8 Pole Mounting Instructions ................................................................................................................. 8
2.9 Load Cell Replacement....................................................................................................................... 9
3.0 Operator Instructions................................................................................................................. 11
3.1 Entering Tare Weights....................................................................................................................... 11
3.2 Toggling Between Net and Gross Weight ......................................................................................... 11
3.3 Entering Unit Weights....................................................................................................................... 12
3.4 Part Accumulation and Reduction–Without Recalling an Item Code.................................................. 12
3.5 Toggle Between Scales.................................................................................................................... 13
4.0 Programming the Scale............................................................................................................. 14
4.1 Item Code Storage........................................................................................................................... 14
4.2 Item Code Maintenance.................................................................................................................... 15
4.3 Using Item Code in Normal Mode..................................................................................................... 16
4.4 Global Setpoint Programming– Setpoints Not Tied to an Item Code................................................. 17
5.0 Configuration/Dealer Settings ................................................................................................... 18
5.1 141 and 142 Settings....................................................................................................................... 18
6.0 Calibration.................................................................................................................................. 25
6.1 IQ9500 Display Resolution................................................................................................................ 25
7.0 IQ9500 Counting Scale Setup.................................................................................................... 27
7.1 Setting Up the IQ9500...................................................................................................................... 27
7.2 Scale Setup Options......................................................................................................................... 28
8.0 RS-232 Specification................................................................................................................. 32
8.1 RS-232 Ports ................................................................................................................................... 32
8.2 Eltron Printers................................................................................................................................... 32
8.3 Epson Tape Printers......................................................................................................................... 33
8.4 Epson Ticket Printers........................................................................................................................ 34
8.5 IQ9500-to-PC Output Data Format with Header............................................................................... 34
8.6 IQ9500-to-PC Output Data Format Without Header ......................................................................... 35
8.7 Data ................................................................................................................................................. 36
8.8 Status Data Byte .............................................................................................................................. 36
8.9 Bar Code Scanner............................................................................................................................ 37

ii IQ9500 Installation Manual
8.10 Intput Data Format.......................................................................................................................... 37
8.11 Three Lines Bar Code ..................................................................................................................... 37
8.12 Header............................................................................................................................................ 37
8.13 Z Command.................................................................................................................................... 38
9.0 Appendix.................................................................................................................................... 39
9.1 IQ9500 Character Code List (Teraoka Code) .................................................................................... 39
9.2 IQ9500 Message List........................................................................................................................ 40
9.3 Connector Pinouts............................................................................................................................ 41
9.4 Cable Wiring..................................................................................................................................... 43
9.5 Bar Code Board ............................................................................................................................... 44
IQ9500 Limited Warranty....................................................................................................................... 45

Introduction 1
About This Manual
This manual contains operating procedures for the
IQ9500 counting scale and provides the user with all
the information necessary for set up and operation.
This manual is organized based on the procedures you
will likely follow when setting up and using your
counting scale.
Some procedures described in this
manual require work inside the scale
base. These procedures are to be
performed by qualified service
personnel only.
Authorized distributors and their employees
can view or download this manual from the
Rice Lake Weighing Systems distributor
site at
www.rlws.com
.
1.0 Introduction
The IQ9500 counting scale (Figure 1-1) offers
practical solutions for a full range of precision
counting applications. Models with an internally
mounted load cell are available in capacities of 0.5 to
100 pounds. Models with external platforms are
available in capacities of 5.0 to 50,000 pounds.
Features include 200 item code storage, over/under
weight and quantity checking capability based on
programmable setpoints, and an optional battery
power for standalone applications.
1.1 Unpacking and Inspection
Immediately after unpacking, visually inspect the
IQ9500 to ensure all components are included and
undamaged. If any were damaged in shipment, notify
Rice Lake Weighing Systems and the shipper
immediately.
Ensure all accessories are removed from the cartons,
then replace all packing materials in the cartons and
store in a safe place. Use the original cartons
whenever shipment of the scale is required.
1.2 Repacking
If the IQ9500 counting scale must be returned for
modification, calibration, or repair, it must be properly
packed with sufficient cushioning materials and the
load cell must be installed to prevent damage to the
load cell (see Section 2.1).
Whenever possible, use the original carton when
shipping the IQ9500. Damage caused by improper
packaging is not be covered by warranty.
Figure 1-1. IQ9500 Counting Scale with Optional Pole
Mount Assembly
Warning

2 IQ9500 Installation Manual
1.3 Front Panel
Figure 1-2 shows a diagram of the IQ9500 console with annunciators and numeric keypad. A description of the
annunciators is included in Section 1.4 and Section 1.5 has the IQ9500 keypad and a functional description of
each key.
Figure 1-2. IQ9500 Keypad and Displays
1.4 Annunciators
Table 1-1 shows a list of the 17 annunciators that the IQ9500 uses to provide additional information about the
value being displayed. The annunciators are illuminated when the specific function is being performed.
Annunciator Annunciator Meaning
ZERO Gross weight is zero.
NET Display shows net weight (when tare weight is entered or recalled).
GROSS Display shows gross weight.
INSUFF Net weight below a specific percentage of scale capacity.
RECOM Unit weight recomputing is possible.
BATT Battery power level is low.
MEMORY Quantity being accumulated or memory overflow error.
OUT Inventory out.
IN Inventory in.
UNIT WT PER PIECE UNIT-WEIGHT display value is equal to the weight of one piece not 1000 pieces. Otherwise,
referred to average piece weight (A.P.W.).
MODE In programming mode.
lb Item weighed in lb unit with kg/lb key pressed.
kg Item weighed in kg unit with kg/lb key pressed.
SCALE 1 Values shown in the WEIGHT, UNIT-WEIGHT, and QUANTITY displays are for Scale 1.
SCALE 2 Values shown in the WEIGHT, UNIT-WEIGHT, and QUANTITY displays are for Scale 2.
SCALE 3 Values shown in the WEIGHT, UNIT-WEIGHT, and QUANTITY displays are for Scale 3.
SCALE 4 Values shown in the WEIGHT, UNIT-WEIGHT, and QUANTITY displays are for Scale 4.
Table 1-1. IQ9500 Panel Annunciators and Function

Introduction 3
1.5 IQ9500 Keypad
Table 1-2 list the description of the IQ9500 keypad (see Figure 1-2 on page 2).
Key Description
through Used to enter numeric values. When using the scale, first enter a numeric value, then press the
appropriate function key.
Clears keyed-in data from the display starting with the last digit entered or clears keyed-in data all
at once (depends on SPEC 6, bit 2 setting). In normal weighing mode, can be used to clear the
unit weight with a unit weight already entered. When using a recalled item code, press CLEAR to
clear both the unit weight and the tare weight.
Used to enter numeric values containing a decimal point. NOTE: A numeric value must be entered
before the decimal point. For example, .250 would be entered as 0.250. In normal mode, pressing
the decimal key without entering a numeric value allows you to recall an item code from memory
using the Teraoka Code.
Used to enter the program mode. The MODE annunciator is illuminated when the scale is in
program mode and the WEIGHT display reads ProG . The quantity display shows the letter C and
the number of item codes in memory.
Used to reset the scale to zero. Also used in conjuction with other keys to enter the maintenance
mode. The REZERO key will not function when the scale is in motion.
Used to set and clear tare weights in the normal weighing mode.
Used to compute unit weight by sampling. Press the PIECES key after placing a 10-piece sample
on the platform, or after using the numeric keypad to enter the sample size. On multichannel units,
ensure the correct scale must be selected.
Switches display between pound (lb) and kilogram (kg). The scale powers up in the pound mode.
Switches between net weight and gross weight display modes. Also used as an inventory key
(depends on SPEC 2, bit 0 setting).
Powers the scale on or off.
Used to operate the reduction function and to move between specification numbers (high to low)
in SPEC setting mode. Also used to program part number in programming item codes. In
programming mode, it can be used for viewing or setting date/time.
Used to operate the accumulation function and to move between specification numbers (low to
high) in SPEC setting mode. Also used to program set points in programming item codes.
Used to store specification data in SPEC setting and program modes. Also used as a print key to
transmit weight information.
Used to recall item code data and to switch between item code inventory IN and OUT modes.
Also used to program commodity name in programming item codes.
Used to cycle between Scales 1 through 4.
Used to enter a known unit weight using the numeric keypad.
Table 1-2. IQ9500 Keypad Keys and Functional Descriptions
0
9
CLEAR
MODE
REZERO
TARE
PIECES
kg
lb
NET/
GROSS
INVENT
ON
OFF
-
DATE
+
PROG
*
CODE
IN / OUT
SCALE
UNIT
WEIGHT

4 IQ9500 Installation Manual
2.0 Installation
This section describes the procedure for the
installation and setup of the IQ9500 counting scale.
2.1 Locking and Unlocking
Do not turn scale upside down. Always
work with scale on its side! Damage to
the load cell can occur if the scale is
turned upside down.
The IQ9500 counting scale is delivered in a locked
position to prevent damage to the load cells during
shipment.
To prevent damage to the load cells,
scale must be locked prior to
shipment.
The scale uses either one setscrew for the
single-platform scale or two setscrews for the
dual-platform scale. The setscrews are located on the
bottom of the base and must be removed before the
scale is put into service. Use the following procedure
to unlock your IQ9500 counting scale.
1. Turn scale on side. Loosen locknut 1/4 turn (see
Figure 2-1).
Figure 2-1. Location of Load Cell Setscrews for Single- and
Dual-Platform Scales
2. Remove load cell setscrew (see Figure 2-2)
using the 2 millimeter hex wrench provided
with scale.
NOTE:
Keep locknut in the
approximate original position on the
setscrew to prevent damage to load
cell when reinstalling.
Figure 2-2. Setscrew Removal
3. Tape setscrews to the bottom of the scale or
store in a safe location for possible future use.
2.2 Scale Resolution
Counting scales specify two types of resolution:
•Weight (or external) resolution
•Counting (or internal) resolution
Weight resolution is displayed in increments of the
full scale capacity which is divided into weight
increments. For example, a 5-lb scale divided into
10,000 display divisions would display weight with
0.0005 lb divisions (10,000 divisions x 0.0005 lb = 5.0
lb).
Counting resolution is based on the internal resolution
of the scale. The weight and counting resolutions for
the IQ9500 single- and dual-platform capacities are
found in Table 2-1, Table 2-2, and Table 2-3.
!Caution
!Caution
SINGLE-PLATFORM LOAD
CELL SETSCREW
DUAL-PLATFORM LOAD
CELL SETSCREWS
LOAD CELL SETSCREW

Installation 5
2.3 Capacities and Resolutions
The system weighing accuracy is 0.02 percent. All
models meet or exceed the requirements of OIML,
Class III, and NIST Handbook 44 .
2.4 Setting Up
Place the scale on a solid, level surface away from
fans, breezes, and sources of electrical interference.
Level the scale by turning the four adjustable legs
located on the bottom of the scale while referencing
the bubble level located on the back of the scale (see
Figure 2-3).
NOTE: To ensure a higher degree of scale stability, turn in
all four adjustable legs before leveling. Turn out
adjustable legs to level as needed.
Figure 2-3. Bubble Level
Capacity (lb) Weight
Resolution (lb)
Counting
Resolution
(lb) Platform
Dimension (in)
0.5 0.00005 0.0000005 6 x 8
1.0 0.0001 0.000001 6 x 8
2.5 0.0002 0.000002 7 x 10
5.0 0.0005 0.000005 11 x 16
10.0 0.001 0.00001 11 x 16
25.0 0.002 0.00002 11 x 16
50.0 0.005 0.00005 11 x 16
100.0 0.01 0.0001 11 x 16
NOTE: Weight and counting resolutions listed apply to
IQ9500 base (internal) and remote (external) scales of these
capacities.
Table 2-1. IQ9500 Single-Platform Capacities
Capacity (lb) Sample
Platform (in) Bulk Platform (in)
Scale 1 Scale 2
0.5000 10.0000 4 x 6 9 x 12
0.5000 25.0000 4 x 6 9 x 12
0.5000 50.0000 4 x 6 9 x 12
1.0000 10.000 4 x 6 9 x 12
1.0000 25.000 4 x 6 9 x 12
1.0000 50.000 4 x 6 9 x 12
2.5000 10.000 4 x 6 9 x 12
2.5000 25.000 4 x 6 9 x 12
2.5000 50.000 4 x 6 9 x 12
5.0000 10.0000 4 x 6 9 x 12
5.0000 25.0000 4 x 6 9 x 12
5.0000 50.0000 4 x 6 9 x 12
NOTE: Units are selected as either lb or kg. The IQ9500 can
be programmed to weigh in lb, kg, or g.
Table 2-2. IQ9500 Dual-Platform Capacities
Platform Capacity
(lb) Weight Resolution
(lb) Counting Resolution (lb)
250.00 0.02 0.0002
500.00 0.05 0.0005
1000.00 0.1 0.001
2500.0 0.2 0.002
5000.0 0.5 0.005
10000 1.0 0.01
25000 2.0 0.02
50000 5.0 0.05
NOTES:
Units are selected as either lb or kg. The IQ9500 can be
programmed to weigh in lb, kg, or g. Consult factory for
remote platform sizes.
Table 2-3. Remote Platform Capacities
BUBBLE LEVEL

6 IQ9500 Installation Manual
2.5 Powering Up the IQ9500
The IQ9500 can be operated either from an AC power
source or with an optional rechargeable battery pack
(DC power). The DC power allows the unit to be
completely portable. Instructions for DC operation are
contained in Section 2.5.3.
2.5.1 AC Power Source
To power-up the IQ9500 using the AC power cord:
1. Connect female end of AC power cord
(Figure 2-4) under scale base.
Figure 2-4. Location of AC Power Cord Receptacle and
Load Cell Cable
2. Connect load cell cable from scale to Cable
Port 1 in the back of the keyboard
(Figure 2-5).
Figure 2-5. Scale Base Connector Ports
3. Plug the AC power cord into a grounded 115
VAC receptacle.
4. Press
ON/OFF
and allow scale to warm up for
10 minutes. The display momentarily shows
the revision number, shows all digits from 0 to
9 in a count-up mode, goes blank, shows all
8s, and then enters normal weighing mode.
If the scale has been connected to AC power while in
the OFF condition, no warm-up is necessary.
NOTE: If the scale displays erratic data, it may be caused
by a power transient. Turn the scale off and momentarily
unplug it from the wall outlet. Then restart by plugging the
scale back in and pressing ON/OFF key. The scale will go
through a display check; no warm up is needed.
2.5.2 DC Battery Pack Replacement/Installation
An optional DC battery pack is available and may be
purchased from RLWS to ship with the scale or
retrofit in the field.
The battery pack is located in the bottom of the scale
base and partial disassembly is required to install or
replace it. Use the following procedure to install or
replace the battery pack.
To prevent load cell damage,
reinstall setscrews before replacing
battery.
1. Unplug scale from power source.
2. Remove scale platter.
3. Remove the four platform support screws
from the left-hand platform support assembly
(shown in Figure 2-6). Remove the four
screws from the right-hand platform support
assembly.
4. Remove both platform support assemblies
and set aside.
NOTE: The single-platform scale has four platform
support (spider) screws while the dual-platform scale
has four screws for each of the two platform
supports.
Figure 2-6. Removing Platter Support Screws and Platter
Support on a Dual-Platform Scale
5. Place scale on side. Remove four top cover
screws (shown in Figure 2-7). Set scale on
legs and remove top cover.
LOAD CELL CABLE
AC POWER CORD RECEPTACLE
CABLE PORT 2
CABLE PORT 1
!Caution
REMOVE PLATFORM SUPPORT SCREWS
(DUAL-PLATFORM INSTALLATION)

Installation 7
Figure 2-7. Location of Top Cover Screws
6. Disconnect black (–) and red (+) electrical
leads from battery (see Figure 2-8). Remove
existing DC battery pack.
7. Place new DC battery pack in battery
compartment.
8. Attach red lead to positive (+) side of battery.
9. Attach black lead to negative (–) side of
battery.
Figure 2-8. Battery Installation
10. Reassemble scale in the reverse order that it
was disassembled.
11. Remove setscrew to unlock scale before
placing the scale into service.
If the IQ9500 scale is operated with the
battery pack removed, isolate the
positive (+) and negative (–) leads so
that they do not make contact with each other or any part
of the scale frame or any sensitive electronic
components.
2.5.3 DC Battery Operation
To power-up the IQ9500 using the optional battery:
1. Remove AC power cord from bottom of scale.
2. Turn battery switch to ON (located on the
bottom left-hand side of the scale base).
3. Press ON/OFF and allow scale to warm up for
10 minutes. The display momentarily shows
revision number, shows all digits from 0 to 9
in a count-up mode, goes blank, shows all 8s,
and then enters normal weighing mode.
2.5.4 Battery Charging
A fully charged battery allows for approximately 4
hours of continuous use. Refer to SPEC 1 (Power
Auto Off Function) for extended hours of use. It will
take approximately 8 hours to fully recharge a battery
that has been completely dissipated. The console must
be connected to the base during the recharge cycle and
the AC power cord must be plugged in.
Do not store the scale without turning off the battery
power switch. When the battery switch is ON and the
AC is not connected, a low level battery current will
flow even if the display is OFF. To prevent battery
discharge when stored, turn the battery switch OFF
whenever the unit is not in use.
2.6 Setting Time and Date
You can set the time and date that you want to appear
on IQ9500 print tickets. SPEC 5, bits 0 and 1 list three
sequence variations of year, month, day that are
available to program into the IQ9500 counting scale.
To set the date (month, date, and year) and time:
1. Press the MODE key.
2. Press the –/DATE key. The displays shows the
date, day and time.
3. Press the –/DATE key again. Enter month, day,
year (mmddyy) on the keypad.
4. Press the –/DATE key. Enter the day (0=Mon,
1=Tue…6=Sun.
5. Press the –/DATE key. Enter the time of day
using the 24-hour clock. For example, enter
1:35 p.m. as 1335.
6. Press the */PROG key to store the setting, or
press the –/DATE key to exit without saving
time and date.
TOP COVER SCREWS
BATTERY
POSITIVE (+) TERMINAL
NEGATIVE (-) TERMINAL
!Caution

8IQ9500 Installation Manual
2.7 Installing Cable Strain Relief
To prevent load cell or peripheral cable damage from
bending and twisting, cable strain reliefs are used in
the back of the IQ9500 keyboard. Each IQ9500
counting scale comes equipped with these rubber
strain reliefs and should be installed on initial scale
setup.
1. Remove the three 4 mm x 8 mm panhead
screws securing the bracket to the back of the
keyboard.
2. Remove rubber strain relief covering the two
14-pin load cell cable ports. If any peripheral
devices are installed at this time, remove the
rubber strain relief covering the peripheral
cable access ports.
3. Route load cell and/or any peripheral device
cables through opening in bracket. Connect
cables to proper ports.
4. Install rubber strain relief over load cell/
peripheral cables and position into cavity.
Gently pull cables to take up any slack.
5. When rubber strain reliefs are securely
mounted, reinstall bracket using the three 4
mm x 8 mm panhead screws previously
removed.
2.8 Pole Mounting Instructions
1. Disconnect AC power cord from the bottom
of the scale. Remove platform.
2. Remove the plastic cover from the upper
mounting bracket.
NOTE: As a precaution, install load cell setscrew.
3. Turn scale on side.
4. Attach pole mount assembly to base using
three 4 mm x 10 mm machine screws (shown
in Figure 2-9).
Figure 2-9. Attach Pole Mount Assembly to Base
5. Route load cell and peripheral device cables
through center of pole mount assembly.
6. Mount keyboard on bracket using six 4 mm x
10 mm machine screws (Figure 2-10).
Figure 2-10. Attach Keyboard to Pole Mount Assembly
7. Attach load cell cable to Cable Port 1. If any
other scales or peripheral devices are to be
installed, remove plastic knockout from
plastic shroud as required. Install plastic cover
using two 4 mm x 8 mm panhead screws.
8. Install plastic cover over base of pole mount
assembly.
9. Remove the load cell setscrew previously
installed.
POLE ASSEMBLY
MOUNT BRACKET
KEYBOARD MOUNT BRACKET
KEYBOARD

Installation 9
2.9 Load Cell Replacement
Load cell replacement requires partial disassembly of
the scale base. Sections 2.9.1 and 2.9.2 describe the
procedure for replacing in single- and dual-platform
scales. On a dual-platform scale, there are two load
cell cables connected to a common power board. Load
cell replacement requires unsoldering and soldering
of load cell connections to the power board.
2.9.1 Single-Platform Load Cell Replacement
NOTE: Prior to replacing load cell, install load cell
setscrew as detailed in Section 2.1.
1. Remove platform and disconnect AC power
plug from bottom of scale.
2. Remove four platform support machine
screws and remove platform support.
3. Turn scale on side. Remove the four panhead
machine screws for top cover (Figure 2-7).
Set scale on its four legs and remove top
cover.
4. Disconnect DC power supply plug from
power board (Figure 2-11). Remove four
machine screws securing board to chassis.
Figure 2-11. Disconnect DC Power Supply Plug and
Remove the Four Power Supply Board Screws
5. Unsolder the five load cell wires at power
board.
6. Remove four machine screws securing the
platform attach bracket (Figure 2-12) to the
load cell bracket. Remove platform attach
bracket.
Figure 2-12. Remove Platform Attach Bracket
7. Remove two 6 mm x 20 mm socket head load
cell cap screws from load cell bracket
(Figure 2-13). Remove load cell bracket.
Figure 2-13. Remove Load Cell Bracket
8. Remove two 6 mm x 25 mm load cell cap
screws (Figure 2-13). Remove load cell
mount spacers.
9. Insert load cell mount spacers in new load cell
and install load cell in scale chassis using the
two 6 mm x 25 mm cap screws.
10. Insert the load cell bracket using the 6 mm x
20 mm cap screws previously removed.
11. Install platform attach bracket using four
machine screws.
12. Solder new load cell cable wires to designated
wire solder points (refer to wire color code on
power board).
13. Install power board using the four machine
screws previously removed. Route load cell
cable under power board as shown in
Figure 2-11. Reinstall ground terminal under
one machine screw head.
14. Connect DC inlet power supply.
DC POWER PLUG
POWER SUPPLY
BOARD
PLATFORM ATTACH
BRACKET SCREWS
BRACKET CAP SCREWS
LOAD CELL CAP SCREWS

10 IQ9500 Installation Manual
15. Replace scale base cover and platform
support brackets in the reverse order of
disassembly.
NOTE: Remove load cell setscrew before putting the
scale back into service.
2.9.2 Dual-Platform Load Cell Replacement
NOTE: Prior to replacing load cell, install load cell
setscrews as detailed in Section 2.1.
1. Remove both platforms. Disconnect AC
power cord from bottom of scale.
2. Remove four platform support machine
screws from each platform and remove both
platform supports.
3. Turn scale on side. Remove the four panhead
machine screws for top cover (Figure 2-7).
Set scale on its four legs and remove top
cover.
4. Disconnect DC power supply plug from
power board (Figure 2-11). Remove four
machine screws securing board to chassis.
NOTE: The following procedure details removal of
one of the two load cells. General instructions are
applicable to either load cell.
5. Unsolder the five load cell wires at power
board.
6. Remove four machine screws securing the
platform attach bracket (Figure 2-14) to the
load cell bracket. Remove platform attach
bracket.
Figure 2-14. Remove Platform Attach Bracket
7. Remove two load cell cap screws from load
cell bracket (Figure 2-15). Remove load cell
bracket.
Figure 2-15. Remove Load Cell Bracket
8. Remove two load cell cap screws. Remove
load cell mount spacers.
9. Insert load cell mount spacers in new load cell
and install load cell in scale chassis using the
two cap screws.
10. Insert the load cell bracket using the cap
screws previously removed.
11. Install platform attach brackets using four
machine screws.
12. Solder new load cell cable wires to designated
wire solder points (refer to wire color code on
power board).
13. Install power board using the four machine
screws previously removed. Route load cell
cable under power board as shown in
Figure 2-11. Reinstall ground terminal under
one machine screw head.
14. Connect DC inlet power supply.
15. Replace scale base cover and platform
support brackets in the reverse order of
disassembly.
NOTE: Remove load cell setscrews before putting
the scale back into service.
PLATFORM ATTACH
BRACKETS
LOAD CELL BRACKET
BRACKETS

Operator Instructions 11
3.0 Operator Instructions
The following paragraphs contain detailed operator
instructions for the IQ9500 counting scale (see
Figure 3-1). Included are instructions to enter tare
weights, toggle between net and gross weight, enter
unit weights, perform inventory accumulation and
reduction, and toggle between scales. All operator
instructions are conducted with the scale in the
weighing or normal mode.
Figure 3-1. IQ9500 Counting Scale
Counting scale accuracy is primarily determined by
the following factors:
•Sample size (number of pieces)
•Total sample size as a percentage of full scale
capacity
•Piece-to-piece weight variation
As a general rule when determining sample size of
fairly uniform pieces, the larger the sample size the
greater the total sample weight, therefore, the better
the counting accuracy. Selecting the smallest capacity
scale that can obtain the highest counting resolution
should be considered, but should not sacrifice the
capacity required for the heaviest container of parts.
For this specific application, a dual-platform scale
may be the best selection.
There is a direct relationship between piece-to-piece
weight variation (non-uniformity) and counting
accuracy. Therefore, elimination of the piece-to-piece
weight variations can be accomplished by:
1. Isolating the sample used to calculate the unit
weight and use the same sample to re-check
the scale.
2. Re-calculating the unit weight from lot-to-lot
of parts. Parts manufactured on one machine
may vary slightly from another machine
relative to weight.
3. Tightening the manufacturing tolerances on
the parts reduces piece weight variations and
increases count accuracy.
3.1 Entering Tare Weights
Tare weights can be entered in the scale by one of two
methods: one-touch tare or digital tare.
NOTES:
• SPEC 27, bit 2 (Digital Tare Setting) must be a 1 to
allow digital tare.
• SPEC 27, bits 0 and 1 (Tare Range) must be set to the
appropriate tare range value. Default is 00, 100
percent of full scale.
3.1.1 One-Touch Tare–Tare Weight Unknown
1. If the tare weight value is not known, place
the container, box, or item to be tared on the
scale and press TARE. The WEIGHT display
should now show 0and the NET annunciator
should illuminate.
2. Remove the container, box, or item from the
scale. The WEIGHT display should show a
negative weight value (weight of the tared
container, box, or item).
3. Press TARE to reset tare to zero.
3.1.2 Digital Tare–Tare Weight Known
1. If the tare weight value is known, use the
numeric keypad to key in the value and then
press TARE.
2. Press TARE to reset tare to zero.
NOTE: For digital tare entry, the decimal must be in the
appropriate place as it would be displayed in the WEIGHT
display. For example, .250 would be entered as 0.250, not
.250. The WEIGHT display shows weight entered with a
negative sign indicating that it is a tare weight.
3.2 Toggling Between Net and Gross
Weight
To toggle between net and gross weight, a tare value
must be entered into the scale. Follow Section 3.1 to
enter a tare value.
NOTE: SPEC 25, bit 0 (Gross Mode Available) must be
set to 0 (default) to enable gross mode.
After a tare value is entered into the scale, items
placed on the scale will cause the NET annunciator to
illuminate and allow toggling between net weight and
gross weight.

12 IQ9500 Installation Manual
An example of toggling between net weight and gross
weight is shown below:
1. Place 0.5 lb weight on the scale and then press
TARE once. The WEIGHT display should show
0.000 lb.
2. Place another 0.5 lb weight on the scale. The
scale WEIGHT display should now show 0.500
and the NET annunciator should be
illuminated.
3. Press NET/GROSS. The WEIGHT display
should show 1.000 and the GROSS weight
annunciator is illuminated. The UNIT-WEIGHT
and the QUANTITY displays go blank.
4. Press NET/GROSS. The WEIGHT display
should now show 0.500 and is the NET
weight annunciator is illuminated.
3.3 Entering Unit Weights
Entering unit weights can be done either by sampling,
as presented in Section 3.3.1, or by key entry as
described in Section 3.3.2.
SPEC 0, bit 0 (Piece Weight Selection) works in
conjunction with the UNIT-WEIGHT display. Setting it
to 0signifies that the UNIT-WEIGHT value shown is per
1000 pieces. Setting it to 1signifies that the unit
weight value shown is per one piece (A.P.W.). If
SPEC 0, bit 0 is set to 1, the UNIT WT PER PIECE
annunciator is illuminated.
NOTE: SPEC 4, bits 1 and 2 (Extent of Insufficient
Samples) controls unit weight sampling. Extent of
Insufficient Samples is defaulted for 0.1 percent.
3.3.1 Unit Weight Operation by Sampling
Unit weight operation by sampling is accomplished
by placing a known quantity of pieces to be sampled
on the scale and then pressing the PIECES key. The
scale will calculate a unit weight based on the
capacity of the scale compared to the weight of the
sample. The following paragraphs detail the procedure
with SPEC 5, bit 2 either set at 0or 1.
SPEC 5, bit 2 Set to 0
1. Press REZERO to zero scale.
2. Place 10 pieces of the item to be sampled on
the scale.
3. Press PIECES key. If the sample weight is
sufficient (INSUFF annunciator is off), the
display will show a unit weight for 10 pieces.
However, if the weight of the sample is
insufficient (INSUFF annunciator is on) the
display will show ---Add xx pieces. Add the
indicated number of pieces to the initial
sample and then press the PIECES key again.
The display will show the unit weight and the
quantity of the sample.
SPEC 5, bit 2 Set to 1
1. Press REZERO key to zero scale.
2. Place 10 pieces of the item to be sampled on
the scale.
3. Press the PIECES key. If the weight of the
sample is sufficient (INSUFF annunciator is
off), the display will show a unit weight for 10
pieces. However, if the weight of the sample
is insufficient (INSUFF annunciator is on) the
display will show ---Add xx pieces. Add the
indicated number of pieces to the initial
sample. The display will then automatically
recompute the sample size and display the
unit weight and quantity of the sample.
3.3.2 Unit Weight Operation by Key Entry
Unit weight operation by key entry is accomplished
by using the numeric keypad to enter the known value
of the unit weight and then pressing the UNIT
WEIGHT key. An example of unit weight operation by
key entry is shown below:
1. With the display in the weighing mode, enter
the known unit weight using the keyboard, for
example, 200.00.Remember, the setting for
SPEC 0 will determine if the value you enter
is per piece (A.P.W.) or per 1000 pieces.
2. Press UNIT WEIGHT key to enter the unit
weight.
3. Place a 2 lb. weight on the scale. The scale
displays the quantity for the weight placed on
the scale, for example, the WEIGHT display
will read 2.000, the UNIT-WEIGHT display
will read 200.00, and the QUANTITY display
will read 10).
3.4 Part Accumulation and Reduction–
Without Recalling an Item Code
The IQ9500 counting scale is fully capable of part
number inventory tracking and maintenance using the
stored item code function internal to the scale
software. This is described in Section 4.3.5, Inventory
Operations Related to the Item Code Quantity Value.
Additionally, the scale has the capability to acquire
the total number of parts using the accumulation or
reduction function of the scale (similar to the add/
subtract functions of a calculator).
3.4.1 Part Accumulation
To find the total accumulated quantity of similar
containers filled with parts, use the accumulation
procedure detailed below (six containers are used in
this example procedure):
1. Conduct a sampling process (Section 3.3) to
determine the unit weight of the pieces.

Operator Instructions 13
2. Enter known tare weight, or place empty
container on scale to perform tare function
(Section 3.1).
3. Place Container 1 (full of parts) on the scale.
4. Press the +key to store the total in Container
1. The MEMORY annunciator is now
illuminated. The WEIGHT display briefly
shows totAL and the QUANTITY display shows
the total pieces in the first container.*
5. Remove Container 1 and place Container 2
(full of parts) on the scale.
6. Press the +key (total is equal to Container 1
plus Container 2, etc).
7. Continue with the remainder of the containers
in the same accumulation method. The total
number of parts stored in all six containers
will then be stored in the accumulation
register.
8. To view the total, make sure that the scale
platter is empty and press the +or –key.
9. To clear the total, press the *key. The
MEMORY annunciator is not illuminated.
*If SPEC 32, bit 1 (Auto Exit from Part Accumulation
and Reduction Mode) is set to 0, the scale will not
auto exit from displaying the total amount. To return
to the weighing mode, press the CLEAR key.
3.4.2 Part Reduction
Part reduction can be also be done by using the –key
while the scale is in the weighing mode and the
MEMORY annunciator is on.
1. Conduct a sampling process (Section 3.3) to
determine the unit weight of the pieces.
2. Place container to be tared on scale and enter
the tare weight (Section 3.1).
3. Place Container 1 (full of parts) on the scale.
4. Remove a number of parts from the container
and press the –key. The MEMORY
annunciator is illuminated and the display will
show the quantity of parts remaining.
5. Remove a number of parts from the container
and press the –key again. The MEMORY
annunciator will be illuminated and the
display will show the quantity of parts
remaining.
NOTE: If SPEC 32, bit 1 (Auto Exit from Part
Accumulation and Reduction Mode) is set to 0, the
scale will not auto exit from displaying the total
amount. To return to the weighing mode, press the
CLEAR key.
3.5 Toggle Between Scales
To toggle between Scale 1 through Scale 4, press the
SCALE key. Only scales present will be selected. For
example, a two-scale system switches between Scale 1
and Scale 2 only.
1. Press SCALE key to change from Scale 1 to
Scale 2.
2. Press SCALE key to change from Scale 2 to
Scale 3.
3. Press SCALE key to change from Scale 3 to
Scale 4.
4. Press SCALE key to change from Scale 4 to
Scale 1.

14 IQ9500 Installation Manual
4.0 Programming the Scale
4.1 Item Code Storage
Code numbers allow you to store information for the
parts that are counted most frequently. This eliminates
the need for re-entering data for each of these parts
during part count. Up to 200 item code numbers can
be programmed on your IQ9500 counting scale.
Section 4.1.1 details the procedure for storing the unit
weight, tare weight, quantity, part number, part name,
setpoints, and lot number with an item code. You can
enter all of this information for each item code or only
the data pertinent to your application. For example, if
you only want to store only the unit and tare weights,
you can bypass Steps 5 through 13 and go to Step 14.
4.1.1 Program Unit Weight, Tare Weight, Quantity, Part
Number, Part Name, Setpoints, and Lot Number
1. Press MODE key to enter program mode. The
MODE annunciator will illuminate, the
WEIGHT display will read ProG, and the
QUANTITY display will read C XX (XX repre-
sents the number of item codes stored in the
IQ9500 memory).
2. Enter the item code number (up to 16 digits)
and press the CODE key. All displays will
show zeros. If you want the item to be
alphanumeric then you will need to press the .
(decimal) key to enter the characters using the
Teraoka Code (refer to Section 9.1). After
entering all of the characters, press the CODE
key to store the item code.
NOTE: If the QUANTITY display shows CLEAr, the
code number is already stored in memory. Press the
CODE key a second time to modify the stored data or
press the CLEAR key to delete the item code and
stored data.
3. Enter tare weight (refer to Section 3.1).
4. Enter unit weight value (refer to Section 3.3).
5. Press NET/GROSS key to enter initial
quantity in stock for this item. The QUANTITY
display will prompt InVEnt and UNIT-WEIGHT
display will be 0. Using the numeric keypad,
enter the number of pieces that the initial
inventory will contain and then press the
NET/GROSS key a second time to store the
information.
6. Press the –key to enter the part number (16
characters maximum).
7. Use the Teraoka Code to enter the part
number (refer to Section 9.1). Press the *key
to store the part number.
8. Press CODE key to enter the part name (20
characters maximum).
9. Use the Teraoka Code to enter the part name
(refer to Section 9.1). Press the CODE key to
store the part number.
10. Press the +key to check Setpoint 1. The
WEIGHT display will prompt SEt 1 and the
QUANTITY display shows the value of
Setpoint 1.
NOTE: The IQ9500 can store up to six setpoints
which are determined by Specification 18, bits 0
through 2.
11. Enter setpoint value and press +key to save.
NOTES:
• When entering weight setpoints, be sure that you
enter in the weight values with decimal point and all
leading and trailing zeros.
• All percentage values must be rounded to the
nearest whole number, fractional percentages are
not allowed.
• SPEC 7, bits 0 and 1 (Setpoint Type) determine
what kind of value you have entered. (Refer to
Table 4-1.)
12. Repeat Steps 10 and 11 for Setpoints 2
through 6.
13. Press the CLEAR key to enter the lot number.
Use the Teraoka Code (refer to Section 9.1) to
enter the lot number. Press the *key to store
the lot number.
14. Press *key to store all of the data entered with
this item code. The display will go back to
Step 1 but the number in the QUANTITY
display will have been incremented by one.
15. Press MODE key to exit the program mode.

Programming the Scale 15
4.2 Item Code Maintenance
Item code maintenance includes viewing item codes
in memory and deleting item memory.
4.2.1 View Item Codes in Memory
The following procedure allows viewing all of the
item codes stored in memory but will not change any
of the information (unit weight, tare weight, part
number, quantity, part name, setpoints, and lot
number) stored with these codes.
1. Press the MODE key. The WEIGHT display
will show ProG and the QUANTITY display
will show C XX.
2. Press the CODE key. The QUANTITY display
will show the first item code programmed and
stored in memory, example: Id 123.
3. Press the +key to view the next item in
memory and continue pressing the +key until
the IQ9500 beeps. NOTE: When you hear the
beep, the display is showing the last item code in
memory. Press the –key to review the item
codes in reverse order.
4. Press the MODE key to return to Step 1.
5. Press the MODE key again to return to
weighing mode.
4.2.2 Delete Item Memory
The following procedure describes the steps used to
delete all information stored within each item code
(unit weight, tare weight, part number, quantity, part,
setpoints, and lot number) or any specific information
stored within each item code. It also explains the
keystrokes required for resetting the sequence
number, or deleting all setpoints, global to the scale,
but not tied to a specific item code.
1. Press the MODE key. The WEIGHT display
will show ProG and the QUANTITY display
will show C XX.
SPEC 7,
bits 0,1 Setpoint Type Setpoint Designation
00 Percent
quantity Setpoint 1: Quantity The quantity value can be no greater than 999999.
Setpoint 2: Percent of Setpoint 1
The percentage value can be no greater than 999%. The value for Setpoint 2 is calculated by
multiplying the value for Setpoint 1 by the percentage value entered for Setpoint 2.
NOTE: If Setpoint 1 is equal to 999999, then Setpoint 2 must be set less than or equal to 100%.
01 Percent
weight Setpoint 1: Weight The quantity value can be no greater than 999999.
Setpoint 2: Percent of Setpoint 1
The percentage value can be no greater than 999%. The value for Setpoint 2 is calculated by
multiplying the value for Setpoint 1 by the percentage value entered for Setpoint 2.
NOTE: If Setpoint 1 is equal to 999999, then Setpoint 2 must be set less than or equal to 100%.
10 Upper and
lower
quantity limit
Setpoint 1: Quantity
Setpoint 2: Quantity
11 Upper and
lowerweight
limit
Setpoint 1: Weight
Must be a weight value less than or equal to the capacity of the scale.
Setpoint 2: Weight
Must be a weight value less than or equal to the capacity of the scale, but must be less than Setpoint 1
value.
NOTES:
• All weight-based setpoint values must be entered with a decimal and all trailing zeros. All percentage-based
setpoint values must be entered to the nearest whole number (no fractional percentages).
• The IQ9500 can program up to six setpoints by repeating Steps 2 through 6, SPEC 18, bit 0 through 2 (Number of
Setpoints) determines the number of setpoints. The six setpoints are TTL output for quantity or weight, but not
percent quantity or percent weight. These values may be programmed 1 through 6 low to high or 1 through 6 high to
low.
Table 4-1. Setpoint Programming for Quantity and Weight

16 IQ9500 Installation Manual
2. While pressing the REZERO key, enter the
sequence as shown in Table 4-2 to delete the
specified information. The table shows the
prompting that will take place on the weight
and quantity displays to ensure that the proper
keystrokes have been performed.
NOTE: If an error was made entering data and the
display is prompting you to clear information that is
not to be cleared, press the MODE key and return to
Step 1.
3. Press the CLEAR key to delete the
information.
4. Press MODE to exit programming mode.
4.3 Using Item Code in Normal Mode
The following paragraphs describe the procedure to
recall item codes, recompute item code unit weights,
set new item codes, and inventory operations related
to the item code quantity. All storage operations are
done while the scale is in the normal mode.
4.3.1 Recalling Numeric Item Codes using Item Code
Number
1. Enter item code number using numeric key-
pad.
2. Press the CODE key. The scale will recall all
information stored with the item code and
automatically return to the normal mode.
4.3.2 Recalling Alphanumeric Item Codes using
Teraoka Code
1. Press the .key. The WEIGHT display will
prompt t-C 01, the QUANTITY display will
prompt CodE, and the UNIT-WEIGHT display
will prompt 00-.
2. Enter the values equivalent to the digits to be
entered using the Teraoka Code (see
Section 9.1), for example, to recall Item Code
123, enter 31, 32, 33, 01, 02, 03.
3. Press the CODE key. The scale will recall all
information stored with the item code and
automatically return to the normal mode.
4.3.3 Re-Computing Item Code Unit Weight
1. Recall item code from memory (refer to
Section 4.3.1 or Section 4.3.2).
2. Place items to be counted on the scale.
3. Press the PIECES key for recomputing the
unit weight.
4. Press the UNIT WEIGHT key to store the new
unit weight into memory.
4.3.4 Set New Item Code with Tare and Unit Weight
NOTE: This can only be conducted if SPEC 4, bit 3 is 0
(Yes).
1. Enter the item code using the numeric keypad
or Teraoka Code (refer to Section 4.1.1, Step
2).
2. If the code is not currently stored in memory
and SPEC 19, bit 3 is 0(Yes), the QUANTITY
display will prompt the message not F. If a
new item code does not need to be stored into
memory, press the CLEAR key to exit to the
normal mode. Otherwise, continue by
pressing the CODE key. This will set the new
item code number into memory.
3. If the code is not currently stored in memory
and SPEC 19, bit 3 is 1(No), the QUANTITY
display will not prompt the not F message
alerting you that the item code is not stored.
Press the CODE key to set the new item code
number into memory.
4. Enter tare weight (refer to Section 3.1) and
and press the TARE key. Press the TARE key
again to store the tare weight into the item
code memory.
5. Place sample on the scale and press the
PIECES key or use the numeric keypad to
enter known weight value (refer to
Section 3.3). Press the UNIT WEIGHT key a
second time to store the weight value into the
item code memory.
Delete Item
Memory Sequence WEIGHT Display QUANTITY Display
Delete all
memories ••0ALL CLEAr
All item quantity in
stock ••1InVEnt CLEAr
All item unit
weights ••2UnIt u CLEAr
All item tare
weights ••3TArE CLEAr
All item part
numbers ••4P-no CLEAr
All item setpoints ••5P-SP CLEAr
All item names ••6P-nAmE CLEAr
Reset SEQ
numbers ••7* SEQ no CLEAr
Deleteallsetpoints
(global) ••+SEt P CLEAr
*Use for Printer BCP-30
Table 4-2. Deleting Item Codes in Memory

Programming the Scale 17
4.3.5 Inventory Operations Related to the Item Code
Quantity Value
The following procedure is used to add inventory to
and remove inventory from an item code memory.
NOTE: Depressing the CODE key while in the normal
mode will allow the IN and OUT annunciators to
illuminate. If neither annunciators are illuminated,
pressing the CODE key once will turn the IN annunciator
on. Pressing the CODE key again will turn the OUT
annunciator on and pressing the CODE key a third time
will turn them off. The IN and OUT functions allow you to
maintain the inventory (quantity) of a specific item in
memory.
To Add Inventory to an Item Code Memory–IN Mode
1. Press the CODE key one time. The IN annun-
ciator illuminates.
2. Recall the item code from memory (refer to
Section 4.3.1).
3. Place the container of parts to add to memory
on the scale platter.
4. Press the *key to add the quantity shown on
the display to the amount already stored under
the item code memory.
To Remove Inventory to an Item Code Memory–OUT Mode
1. Press the CODE key two times. The OUT
annunciator illuminates.
2. Recall the item code from memory (refer to
Section 4.3.1).
3. Place the container of parts to remove from
memory on the scale platter.
4. Press the *key to remove the quantity shown
on the display to the amount already stored
under the item code memory.
NOTE: If at any time you would like to verify the
quantity of parts under a specific item code, you can
press the NET/GROSS key and the inventory amount
will be displayed in the UNIT-WEIGHT display.
However, you must have SPEC 2, bit 0 (Inventory
Display by Gross Key) set to 1 (Yes).
4.4 Global Setpoint Programming–
Setpoints Not Tied to an Item Code
The IQ9500 provides the flexibility to use the setpoint
programming for parts counting applications that are
based on weight or quantity. SPEC 7 and SPEC 18 are
used for configuring the setpoint type, latching,
buzzer, TTL outputs, and the number of setpoints.
The eight-pin DIN connector designation for the
setpoint configuration can be found in Table 4-3.
NOTE: Refer to Section 9.3 for remote platform wire
numbering and connector pinout information.
The available setpoint types are quantity, weight,
percent quantity, and percent weight. The following
procedure is the same for each type; however, the type
of setpoint selected determines the values being
entered. Table 4-1 details the values for each setpoint
and the values they represent.
4.4.1 Procedure
The following steps present the procedure for setpoint
programming by percent quantity, percent weight,
upper and lower quantity limit, and upper and lower
weight limit.
1. Press the MODE key to go into the program-
ming mode. The MODE annunciator illumi-
nates, the WEIGHT display shows ProG, and
the QUANTITY display shows C XX.
2. Press the +key to enter global setpoint values.
The WEIGHT display shows Set 1, and the
QUANTITY display shows the value for
Setpoint 1.
3. Enter the setpoint value using numeric keys.
4. Press the +key to store the value and move to
the next setpoint.
5. Press the MODE key to exit the programming
mode and return to the weighing mode.
NOTES:
• The IQ9500 can program up to six setpoints by
repeating Steps 2 through 4 (SPEC 18, bits 0, 1,
and 2 (Number of Setpoints) determine the
number of setpoints). The six setpoints are TTL
output for quantity or weight, but not percentage
quantity or percentage weight. These six values
may be programmed 1 through 6 (low-to-high) or
1 to 6 (high-to-low).
• If you recall an item code with different setpoint
values, those values stored with the item code
will be used, not the global setpoint values.
Pin Number Setpoint Configuration
1 SP-1
2 SP-2
3 SP-3
4 SP-4
5 SP-5
6 SP-6
7 +5 Vdc (external power
supply)
8 Gnd
Table 4-3. Pin Out for Setpoint Configuration