Ricoh D129 User manual

D129/D130
SERVICE MANUAL

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2012 RICOH Americas Corporation. All rights reserved.

The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Americas Corporation.
Users of this manual should be either service
trained or certified by successfully completing a
Ricoh Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
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Ricoh Americas Corporation
WARNING

LEGEND
PRODUCT
CODE COMPANY
LANIER RICOH SAVIN
D129-17 MP 4002 Aficio MP 4002 MP 4002
D129-57 MP 4002SP Aficio MP 4002SP MP 4002SP
D130-17 MP 5002 Aficio MP 5002 MP 5002
D130-57 MP 5002SP Aficio MP 5002SP MP 5002SP
DOCUMENTATION HISTORY
REV. NO.
DATE
COMMENTS
*
01/2012
Original Printing

SM i D129/D130
D129/D130
TABLE OF CONTENTS
1. PRODUCT INFORMATION...........................................................1-1
1.1 SPECIFICATIONS..................................................................................... 1-1
1.2 MACHINE CONFIGURATION ................................................................... 1-2
1.2.1 COPIER............................................................................................ 1-2
1.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR
PRODUCTS..................................................................................................... 1-5
1.4 OVERVIEW................................................................................................ 1-6
1.4.1 COMPONENT LAYOUT ................................................................... 1-6
1.4.2 PAPER PATH................................................................................... 1-8
1.4.3 DRIVE LAYOUT ............................................................................... 1-9
2. INSTALLATION.............................................................................2-1
2.1 INSTALLATION REQUIREMENTS............................................................ 2-1
2.1.1 ENVIRONMENT ............................................................................... 2-2
2.1.2 MACHINE LEVEL............................................................................. 2-2
2.1.3 MINIMUM SPACE REQUIREMENTS............................................... 2-3
2.1.4 POWER REQUIREMENTS .............................................................. 2-3
2.2 INSTALLATION FLOW CHART................................................................. 2-4
2.3 MAIN MACHINE INSTALLATION.............................................................. 2-5
2.3.1 ACCESSORY CHECK...................................................................... 2-5
2.3.2 INSTALLATION PROCEDURE ........................................................ 2-7
Preliminary Procedures........................................................................ 2-7
PCDU (Photoconductor and Development Unit)................................ 2-10
Toner Bottle........................................................................................ 2-13
Paper Trays........................................................................................ 2-13
Initialize TD Sensor and Developer.................................................... 2-14
Set Paper Size for Paper Trays.......................................................... 2-14
Electrical Total Counter...................................................................... 2-14
Exposure Glass Cleaner .................................................................... 2-15
Settings Relevant to the Service Contract.......................................... 2-15
Data Overwrite Security ..................................................................... 2-16
HDD Encryption.................................................................................. 2-17

D129/D130 ii SM
App 2 Me Setting (SP model only)..................................................... 2-18
2.3.3 MOVING THE MACHINE................................................................ 2-19
2.3.4 TRANSPORTING THE MACHINE.................................................. 2-19
2.4 PAPER FEED UNIT INSTALLATION (D580)........................................... 2-20
2.4.1 ACCESSORY CHECK.................................................................... 2-20
2.4.2 INSTALLATION PROCEDURE ...................................................... 2-20
2.5 2000-SHEET LCT INSTALLATION (D581).............................................. 2-23
2.5.1 ACCESSORY CHECK.................................................................... 2-23
2.5.2 INSTALLATION PROCEDURE ...................................................... 2-23
2.6 1200-SHEET LCT INSTALLATION (D631).............................................. 2-26
2.6.1 COMPONENT CHECK................................................................... 2-26
2.6.2 INSTALLATION PROCEDURE ...................................................... 2-27
2.7 ARDF INSTALLATION (D630)................................................................. 2-29
2.7.1 COMPONENT CHECK................................................................... 2-29
2.7.2 INSTALLATION PROCEDURE ...................................................... 2-29
2.8 1-BIN TRAY UNIT INSTALLATION (D632).............................................. 2-33
2.8.1 COMPONENT CHECK................................................................... 2-33
2.8.2 INSTALLATION PROCEDURE ...................................................... 2-34
2.9 BRIDGE UNIT INSTALLATION (D634).................................................... 2-36
2.9.1 COMPONENT CHECK................................................................... 2-36
2.9.2 INSTALLATION PROCEDURE ...................................................... 2-37
2.10 3000/2000-SHEET (BOOKLET) FINISHER (D636/D637).................. 2-41
2.10.1 ACCESSORY CHECK................................................................ 2-41
2.10.2 INSTALLATION PROCEDURE .................................................. 2-42
Support Tray Installation .................................................................... 2-45
2.11 PUNCH UNIT INSTALLATION (D570)............................................... 2-46
2.11.1 COMPONENT CHECK............................................................... 2-46
2.11.2 INSTALLATION PROCEDURE .................................................. 2-47
2.12 PLATEN COVER (D593).................................................................... 2-52
2.13 1000-SHEET FINISHER (D588)......................................................... 2-53
2.13.1 ACCESSORY CHECK................................................................ 2-53
2.13.2 INSTALLATION PROCEDURE .................................................. 2-54
2.14 SIDE TRAY (D635) ............................................................................ 2-57
2.14.1 COMPONENT CHECK............................................................... 2-57
2.14.2 INSTALLATION PROCEDURE .................................................. 2-58
2.15 INTERNAL SHIFT TRAY (D633)........................................................ 2-62
2.15.1 COMPONENT CHECK............................................................... 2-62
2.15.2 INSTALLATION PROCEDURE .................................................. 2-62

SM iii D129/D130
2.16 KEY COUNTER INSTALLATION....................................................... 2-64
2.16.1 INSTALLATION PROCEDURE .................................................. 2-64
2.17 KEY COUNTER INTERFACE UNIT INSTALLATION ........................ 2-66
2.17.1 INSTALLATION PROCEDURE .................................................. 2-66
2.18 TRAY HEATER.................................................................................. 2-68
2.18.1 INSTALLATION PROCEDURE .................................................. 2-68
2.19 TRAY HEATER (OPTIONAL PAPER FEED UNIT)............................ 2-70
2.19.1 COMPONENT CHECK............................................................... 2-70
2.19.2 INSTALLATION PROCEDURE .................................................. 2-71
For installing the tray heater in the D580 (Two-tray paper feed unit) . 2-71
For installing the tray heater in the D581 (LCT) ................................. 2-73
2.20 HDD INSTALLATION (D640-11)........................................................ 2-76
2.20.1 COMPONENT CHECK............................................................... 2-76
2.20.2 INSTALLATION PROCEDURE .................................................. 2-77
After Installing the HDD...................................................................... 2-78
2.21 COPY DATA SECURITY UNIT (B829) .............................................. 2-79
2.21.1 COMPONENT CHECK............................................................... 2-79
2.21.2 INSTALLATION PROCEDURE .................................................. 2-80
User Tool Setting ............................................................................... 2-81
Check All Connections....................................................................... 2-82
2.22 BROWSER UNIT TYPE I................................................................... 2-83
2.22.1 INSTALLATION PROCEDURE .................................................. 2-83
2.22.2 UPDATE PROCEDURE ............................................................. 2-85
2.23 CARD READER BRACKET TYPE C3352 (D593) ............................. 2-87
2.23.1 COMPONENT CHECK............................................................... 2-87
2.23.2 INSTALLATION PROCEDURE .................................................. 2-88
2.34 FAX CONNECTION UNIT TYPE A (D629-31) (REMOTE FAX) ........ 2-94
3. PREVENTIVE MAINTENANCE....................................................3-1
3.1 PM TABLES............................................................................................... 3-1
4. REPLACEMENT AND ADJUSTMENT ........................................4-1
4.1 GENERAL CAUTIONS .............................................................................. 4-1
4.1.1 LASER UNIT..................................................................................... 4-1
4.1.2 USED TONER.................................................................................. 4-1
4.2 SPECIAL TOOLS AND LUBRICANTS ...................................................... 4-2
4.2.1 SPECIAL TOOLS ............................................................................. 4-2
4.2.2 LUBRICANTS................................................................................... 4-2
4.3 EXTERIOR COVERS ................................................................................ 4-3
4.3.1 FRONT DOOR, UPPER AND LOWER INNER COVER................... 4-3
Rev. 04/23
/
2012

D129/D130 iv SM
Upper Inner Cover................................................................................ 4-3
Lower Inner Cover................................................................................ 4-3
4.3.2 LEFT COVER................................................................................... 4-4
4.3.3 REAR COVER.................................................................................. 4-4
4.3.4 RIGHT REAR COVER...................................................................... 4-5
4.3.5 FRONT RIGHT COVER.................................................................... 4-6
4.3.6 OPERATION PANEL & LCD ............................................................ 4-6
4.3.7 PAPER EXIT COVER..................................................................... 4-10
4.3.8 INNER TRAY.................................................................................. 4-11
4.4 SCANNER ............................................................................................... 4-12
4.4.1 EXPOSURE GLASS....................................................................... 4-12
4.4.2 SCANNER EXTERIOR PANELS AND OPERATION PANEL......... 4-12
Operation panel.................................................................................. 4-12
Scanner left cover .............................................................................. 4-12
Scanner right cover............................................................................ 4-13
Scanner front cover............................................................................ 4-13
Scanner rear cover............................................................................. 4-13
4.4.3 LENS BLOCK ASSEMBLY............................................................. 4-14
When reassembling ........................................................................... 4-15
4.4.4 ORIGINAL SIZE SENSOR.............................................................. 4-15
4.4.5 EXPOSURE LAMP......................................................................... 4-17
Chromaticity rank adjustment............................................................. 4-18
4.4.6 SCANNER HP SENSOR/PLATEN COVER SENSOR.................... 4-20
Scanner HP Sensor ........................................................................... 4-20
Platen Cover Sensor.......................................................................... 4-21
4.4.7 SCANNER MOTOR........................................................................ 4-22
4.4.8 SCANNER MOTOR DRIVE BOARD .............................................. 4-24
4.4.9 FRONT SCANNER WIRE............................................................... 4-24
Reassembling the Front Scanner Wire............................................... 4-26
4.4.10 REAR SCANNER WIRE............................................................. 4-29
Reassembling the Rear Scanner Wire............................................... 4-30
4.5 LASER UNIT............................................................................................ 4-31
4.5.1 CAUTION DECAL LOCATIONS..................................................... 4-31
4.5.2 LASER UNIT................................................................................... 4-31
4.5.3 POLYGON MIRROR MOTOR........................................................ 4-33
4.5.4 LASER SYNCHRONIZATION DETECTOR.................................... 4-33
4.5.5 LD UNIT.......................................................................................... 4-34
Laser Beam Pitch Adjustment............................................................ 4-34
Rev. 09/11
/
2012

SM v D129/D130
4.6 PCDU....................................................................................................... 4-37
4.6.1 PCDU (PHOTOCONDUCTOR AND DEVELOPMENT UNIT) ........ 4-37
Reinstallation...................................................................................... 4-37
4.6.2 DRUM............................................................................................. 4-38
Re-installation .................................................................................... 4-39
4.6.3 PICK-OFF PAWLS.......................................................................... 4-40
Pick-off Pawl Position Adjustment...................................................... 4-40
4.6.4 CHARGE ROLLER AND CLEANING ROLLER.............................. 4-41
4.6.5 DRUM CLEANING BLADE............................................................. 4-42
Re-installation .................................................................................... 4-42
4.6.6 ID SENSOR.................................................................................... 4-43
4.7 DEVELOPMENT...................................................................................... 4-44
4.7.1 DEVELOPMENT FILTER ............................................................... 4-44
4.7.2 DEVELOPMENT ROLLER ............................................................. 4-44
Cleaning Procedure............................................................................ 4-45
4.7.3 DEVELOPER.................................................................................. 4-46
4.7.4 TD SENSOR................................................................................... 4-49
4.8 TRANSFER.............................................................................................. 4-50
4.8.1 TRANSFER BELT UNIT................................................................. 4-50
4.8.2 TRANSFER BELT........................................................................... 4-51
4.8.3 TONER OVERFLOW SENSOR...................................................... 4-53
4.8.4 TRANSFER BELT CLEANING BLADE/TONER OVERFLOW SENSOR
4-53
Transfer Belt Cleaning Blade ............................................................. 4-53
Toner Overflow Sensor ...................................................................... 4-54
4.9 PAPER FEED .......................................................................................... 4-55
4.9.1 PAPER FEED UNIT........................................................................ 4-55
Tray 1 and Tray 2............................................................................... 4-55
4.9.2 PICK-UP, FEED AND SEPARATION ROLLERS............................ 4-56
Tray 1 and Tray 2............................................................................... 4-56
4.9.3 TRAY LIFT MOTOR........................................................................ 4-57
4.9.4 RELAY, TRAY LIFT, PAPER END AND PAPER FEED SENSORS4-58
Tray 1 and Tray 2............................................................................... 4-58
4.9.5 REGISTRATION SENSOR............................................................. 4-59
Reinstall the registration sensor......................................................... 4-60
4.10 FUSING.............................................................................................. 4-61
4.10.1 FUSING UNIT............................................................................. 4-61
4.10.2 WEB ROLLER UNIT................................................................... 4-62

D129/D130 vi SM
4.10.3 BRAKE PAD............................................................................... 4-62
4.10.4 WEB HOLDER ROLLER AND WEB ROLLERS......................... 4-63
Installing a new web holder roller....................................................... 4-65
Installing new web rollers................................................................... 4-65
4.10.5 PRESSURE ROLLER CLEANING ROLLER.............................. 4-66
4.10.6 THERMOSTATS......................................................................... 4-67
4.10.7 THERMISTOR............................................................................ 4-68
4.10.8 HOT ROLLER STRIPPERS........................................................ 4-69
4.10.9 FUSING LAMPS......................................................................... 4-70
4.10.10 HOT ROLLER AND PRESSURE ROLLER .............................. 4-71
4.11 PAPER EXIT...................................................................................... 4-72
4.11.1 PAPER EXIT UNIT ..................................................................... 4-72
4.11.2 FUSING EXIT, PAPER OVERFLOW, AND PAPER EXIT SENSORS
4-73
4.11.3 JUNCTION JAM SENSOR ......................................................... 4-73
4.11.4 PAPER EXIT MOTOR ................................................................ 4-74
4.12 DUPLEX............................................................................................. 4-75
4.12.1 DUPLEX UNIT............................................................................ 4-75
4.12.2 RIGHT DOOR COVER............................................................... 4-77
4.12.3 DUPLEX DOOR SENSOR.......................................................... 4-77
4.12.4 DUPLEX ENTRANCE SENSOR................................................. 4-78
4.12.5 DUPLEX EXIT SENSOR ............................................................ 4-79
4.12.6 DUPLEX/BY-PASS MOTOR....................................................... 4-81
4.12.7 DUPLEX INVERTER MOTOR.................................................... 4-82
4.13 BY-PASS............................................................................................ 4-84
4.13.1 BY-PASS PAPER SIZE SENSOR/BY-PASS PAPER LENGTH
SENSOR.................................................................................................. 4-84
When reinstalling the by-pass paper size sensor............................... 4-86
4.13.2 BY-PASS PAPER END SENSOR .............................................. 4-87
4.13.3 BY-PASS PICK-UP, FEED AND SEPARATION ROLLER, TORQUE
LIMITER................................................................................................... 4-87
4.13.4 BY-PASS FEED CLUTCH.......................................................... 4-88
4.14 DRIVE AREA ..................................................................................... 4-89
4.14.1 PAPER FEED CLUTCH.............................................................. 4-89
Tray 1 and Tray 2............................................................................... 4-89
4.14.2 DEVELOPMENT PADDLE MOTOR........................................... 4-90
4.14.3 TRANSFER/DEVELOPMENT MOTOR...................................... 4-90
4.14.4 DRUM MOTOR........................................................................... 4-91