Ridder Rld Operating and maintenance instructions

Maintenance Instruction

Ridder Drive Systems B.V.

Lorentzstraat 32

3846 AX Harderwijk

PO Box 360

3840 AJ Harderwijk

the Netherlands

T+31 (0)341 416 854

F+31 (0)341 416 611

Iridder.com

Einfo@ridder.com

RI0001EN - 2021.03 - V01

Horticulture, Intensive Livestock and Crop Storage

RLD MotorGearbox

RW MotorGearbox

RB TubeMotor

RPR DriveUnit

RPD MotorGearbox

W WormGearbox

RMD ManualDrive

TRN RackDrive

RRD RackDrive

TU RackDrive

Original instruction

Table of contents

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

2

1 General

General information

About this document............................................................................................................ 3

2 Technical information

Maintenance

Maintenance RLD motor gearboxes..................................................................................... 5

Maintenance RW motor-gearboxes ..................................................................................... 5

Maintenance RB tube motors .............................................................................................. 6

Maintenance RPR drive-units............................................................................................... 6

Maintenance RPD motor gearboxes .................................................................................... 7

Maintenance W240/400/600 worm gearboxes................................................................... 7

Maintenance RMD manual-drive units ................................................................................ 7

Maintenance TRN rack drives............................................................................................... 8

Maintenance RRD700 rack drives ........................................................................................ 9

Maintenance RRD800 rack drives ........................................................................................ 10

Maintenance TU rack drives................................................................................................. 11

3 Accessories

Maintenance products

Grease: Castrol Optileb GR 823-2 - TRN-RRD rack drives..................................................... 13

Grease: Divinol Lithogrease 7000 (DLG7) - TU rack drives ................................................... 13

General

General information

1

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

3

About this document

Conditions and starting points

Always refer to the related information and manuals

*

.

●Read the product manual

**

to fully know all product properties, before it is used or work starts!

This product manual

**

contains safety instructions with different signal words.

●A system can be dangerous. Safety precautions and instructions are important.

●Refer to “Precautions” and “Safety instructions”.

Contact your supplier if:

●Replacement of parts is necessary

●A problem is found with no solution. Refer to “Troubleshooting” (manual) first.

Refer to the Ridder catalogue or the website at

ridder.com

for more information about spare parts (or

accessories) that are available.

Note:

All product specifications and all details shown in this instruction are subject to change without further

notice. Rights cannot be derived from texts and illustrations in this instruction.

*

Available documentation: Refer to the website at

ridder.com

.

**

If applicable: Installation Manual\User Manual.

General

General information

1

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

4

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

5

Maintenance RLD motor gearboxes

Inspection and maintenance work is only permitted to approved personnel.

Maintenance RLD80/200 [0-10 V/Modbus]

Maintenance on the RLD motor gearbox is usually not necessary ("maintenance-free"). It is

recommended to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For a satisfactory view of possible malfunctions and easy access to all LEDs

●For error-message indications of the blink codes

●For oil leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, output-shaft connections to the operated system,

fasteners, correctly attached and such)

●Of the set end positions (are they still correct for the system?)

●Of the set emergency position (if applicable)

●The operation of the emergency power supply (if applicable).

Maintenance RW motor-gearboxes

Inspection and maintenance work is only permitted to approved personnel.

Maintenance on the RW motor-gearbox is usually not necessary ("maintenance-free").

Maintenance RW45

It is recommended to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For grease leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, output-shaft connections to the operated system,

fasteners, correctly attached and such)

●Of the adjusted end positions (are they still correct for the system?).

Maintenance RW240/400/600 - RW800 - RW1000/1200/1400/1600/2000 - RW70/100/140/200

Installation:

After installation interchange the plug in the highest position with the vent plug!

It is recommended to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For oil leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, output-shaft connections to the operated system,

fasteners, correctly attached and such)

●Of the adjusted end positions (are they still correct for the system?).

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

6

Maintenance RB tube motors

Inspection and maintenance work is only permitted to approved personnel.

Maintenance RB

For the Ridder RB tube motor and accessories not much maintenance is necessary. It is recommended

to do the checks that follow every 6 months.

●Do a check of the set end positions of the limit-switch system.

Are they still correct for the system?

Can the tube motor turn freely? Because of folds the roller screen winds up faster!

●Do a check of the operation of the guiding unit on the guiding profile. A dirty guiding profile can

cause irregular operation (thus uses more power).

●Do a check for a correctly tightened head of the tube motor.

●Do a check for a not damaged power cable of the tube motor.

Maintenance RPR drive-units

Inspection and maintenance work is only permitted to approved personnel.

Maintenance RPR

Maintenance on the RPR drive-unit is usually not necessary ("maintenance-free"). It is recommended

to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For oil leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, output-shaft connections to the operated system,

fasteners, correctly attached and such)

●Of the adjusted end positions (are they still correct for the system?).

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

7

Maintenance RPD motor gearboxes

Inspection and maintenance work is only permitted to approved personnel.

Maintenance RPD

Maintenance on the RPD motor gearbox is usually not necessary ("maintenance-free"). It is

recommended to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For oil leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, output-shaft connections to the operated system,

fasteners, correctly attached and such)

●Of the adjusted end positions (are they still correct for the system?).

Maintenance W240/400/600 worm gearboxes

Inspection and maintenance work is only permitted to approved personnel.

Maintenance W240/400/600

Installation:

After installation interchange the plug in the highest position with the vent plug!

Maintenance on the W worm-gearbox is usually not necessary ("maintenance-free"). It is

recommended to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For oil leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, shaft connections, fasteners, correctly attached and

such).

Maintenance RMD manual-drive units

Inspection and maintenance work is only permitted to approved personnel.

Maintenance RMD

Maintenance on the RMD manual-drive is usually not necessary (“maintenance-free”). It is

recommended to do the checks that follow every 6 months:

●Of the correct operation of the drive unit and the system

●For oil leakage. Tell your installer if there is a leakage

●Of the mechanical condition (wear and tear, hand crank, output-shaft connections to the operated

system, fasteners and such).

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

8

Maintenance TRN rack drives

Inspection and maintenance work is only permitted to approved personnel.

Installation TRN

After installation, TRN rack-drive, bearing (opposite system) and rack (teeth, sides, bottom) have to be

lubricated! Refer to "Lubricate TRN".

Maintenance TRN

Every 6 months inspection of system and rack drives on technical state (wear and tear, shaft

connections, fasteners and such) and proper functioning. With this the TRN rack-drive, bearing

(opposite system) and rack (teeth, sides, bottom) have to be lubricated. Refer to "Lubricate TRN".

Lubricate TRN

●Lubricate pinion-house unit with grease gun (approximately 5 strokes per grease nipple).

●Lubricate rack (all around) with brush (teeth, sides, bottom).

●Lubricate bearing (opposite system) all around (fully: between surfaces tube/bearing) with brush.

Lubricant TRN

Grease: CASTROL OPTILEB-GR 823-2 (item number: 182029)

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

9

Maintenance RRD700 rack drives

Inspection and maintenance work is only permitted to approved personnel.

Installation RRD700

After installation, RRD700 rack-drive, plastic bearing (opposite system) and rack (teeth, sides, bottom)

have to be lubricated! Refer to "Lubricate RRD700".

Maintenance RRD700

Every 6 months inspection of system and rack drives on technical state (wear and tear, shaft

connections, fasteners and such) and proper functioning. With this the RRD700 rack-drive, plastic

bearing (opposite system) and rack (teeth, sides, bottom) have to be lubricated. Refer to "Lubricate

RRD700".

Lubricate RRD700

●Lubricate pinion-house unit with grease gun (approximately 5 strokes per grease nipple).

●Lubricate rack (all around) with brush (teeth, sides, bottom).

●Lubricate plastic bearing (opposite system) all around (fully: between surfaces tube/bearing) with

brush.

Lubricant RRD700

Grease: CASTROL OPTILEB-GR 823-2 (item number: 182029)

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

10

Maintenance RRD800 rack drives

Inspection and maintenance work is only permitted to approved personnel.

Installation RRD800

After installation the RRD800 rack-drive and rack (teeth, sides, bottom) have to be lubricated! Refer to

"Lubricate RRD800".

Maintenance RRD800

Every 6 months inspection of system and rack drives on technical state (wear and tear, shaft

connections, fasteners and such) and proper functioning. With this the RRD800 rack-drive and rack

(teeth, sides, bottom) have to be lubricated. Refer to "Lubricate RRD800".

Lubricate RRD800

●Lubricate pinion-house unit with grease gun (approximately 5 strokes per grease nipple).

●Lubricate rack (all around) with brush (teeth, sides, bottom).

Lubricant RRD800

Grease: CASTROL OPTILEB-GR 823-2 (item number: 182029)

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

11

Maintenance TU rack drives

Inspection and maintenance work is only permitted to approved personnel.

Installation TU

After installation, lubricate slide bearings of TU rack-drive and slide-bearing plates. Lubrication of

sheet-steel racks is not permitted. Refer to "Lubricate TU".

Maintenance TU

Every 6 months inspection of system and rack drives on technical state (wear and tear, fasteners and

such) and proper functioning. With this the slide bearings of TU rack-drive and slide-bearing plates

have to be lubricated. Lubrication of sheet-steel racks is not permitted. Refer to "Lubricate TU".

Lubricate TU

●Lubricate slide bearings all around (fully: between surfaces tube/bearing) of TU rack-drive and slide-

bearing plates with brush.

●Lubrication of sheet-steel racks is

not

permitted.

Lubricant TU and slide-bearing plates

Grease: DIVINOL LITHOGREASE 7000 (DLG7) (item number: 182051/ 182056/ 182058)

Technical information

Maintenance

2

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

12

Accessories

Maintenance products

3

Ridder Drive Systems B.V. T +31 (0)341 416 854 I ridder.com E [email protected]

13

Grease: Castrol Optileb GR 823-2 - TRN-RRD rack drives

High quality foodproof grease (H1 lubricant) for lubrication of Ridder RRD and TRN rack drives.

Applicable for use from -30 °C up to +120 °C operating-temperature ranges. Castrol Optileb-GR 823-2

grease is highly water resistant. Available in 400 gram grease cartrigdes.

Art. no. Description [m]

kg

182029

GREASE-CASTROL OPTILEB-GR 823-2 CART\400g

0.4

Grease: Divinol Lithogrease 7000 (DLG7) - TU rack drives

High quality lithium complex grease with Teflon for lubrication of slide bearings and Ridder TU rack

drives. Suitable for use from -20 °C up to +150 °C operating-temperature ranges. Divinol Lithogrease

7000 (DLG7) grease is water resistant. Available in 5 kg can, 1 kg can and 400 gram grease cartridges.

Art. no. Description [m]

kg

182051

GREASE-DIVINOL LITHOGREASE 7000 CAN\5kg

5

182056

GREASE-DIVINOL LITHOGREASE 7000 CAN\1kg

1

182058

GREASE-DIVINOL LITHOGREASE 7000 CART\400g

0.4

Annotations

Ridder Drive Systems B.V. T+31 (0)341 416 854 Iridder.com E[email protected]

14

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Annotations

Ridder Drive Systems B.V. T+31 (0)341 416 854 Iridder.com E[email protected]

15

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Ridder RLD Operating and maintenance instructions

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