RIEJU CITY LINE 125 User manual

CITY LINE
125/300 Ie
USER MANUAL

RIEJU S.A. is very grateful for the trust you have placed in our company and
congratulate you on your excellent choice.
RIEJU S.A collaborates in the conservation of the environment The
owner’s manual is written in electronic format and send by electronic one
support reusable.
In the web site www.riejumoto.com you will find extra information about this
machine, required maintenance operation & accessories.
Please always ensure you read the operators manual thoroughly before
attempting to operate the machine.

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INTRODUCTION
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•RIEJU S.A. makes on-going efforts to perfect all its vehicles as well as the manuals supplied with them. Please carefully read this
Owner’s Manual before using your new vehicle. If you decide to sell it, you MUST hand this manual, its warranty and log book over to
the new owner.
•RIEJU S.A. reserves the right to modify its models without notice; therefore, kindly check if the vehicle meets your expectations
before purchasing it.
•All RIEJU vehicles are designed and built with their common use in mind: therefore, any special use of RIEJU vehicles is
excluded unless expressly approved in writing by RIEJU S.A.
• The vehicle observes the emission limits provided for by the European directive for motorcycles.
• Exclusively refuel your vehiclewith: UNLEADED PETROL.
The muffler irradiates heat even after the engine has just been turned off.
We therefore recommend you to carefully read the following instructions:
• Always allow the engine and muffler to cool down before any maintenance operation, in order to avoid hot surfaces.
• Make sure you do not park nor stop your vehicle on grass, dead leaves or other easily inflammable materials.
• The passenger should get on and off the vehicle from the opposite side of the muffler, in order to avoid hot surfaces.
ALWAYSRESPECTTHEHIGHWAYCODEAND….RIDEWITH CAUTION
•For Spare Parts and Accessories, always contact an Authorised RIEJU Service Centre.
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1.1 CONTENTSOF THEMANUAL
1) INTRODUCTION
Introduction and instructions for use of the manual.
2) SPECIFICATIONS
Technical features of the vehicle.
3) GETTINGTOKNOWYOURVEHICLE
Description of the main parts of the vehicle, of the
equipment on board and of the control devices.
4) OPERATINGINSTRUCTIONS
Checks before use and hints. Engine break-in.
Using the vehicle. Safety information and important
riding points.
5) MAINTENANCE
Periodic checks to be carried out by Authorised
RIEJU ServiceCentres.
Electrical components installed on board. Trouble-
shooting. Recommendations for storage of the ve-
hicle and cleaning.
6) ACCESSORIES
List of available accessories
IMPORTANT! For all maintenance, repair or accessory installation
work, contact an Authorised RIEJU Service Centre.
1.2 NOTESFOREASYCONSULTATION
• Symbols have been provided for quick and easy reference,
identifying situations requiring utmost attention or providing
practical suggestions or simple information. They are to be
considered as veritable “memory tags”, therefore follow them
with great care.
CAUTION!
NO! - Absolutely forbidden interventions.
Mechanical operations to be entrusted to an Authorised
RIEJU Service Centre under its responsibility.
Operations involving the electrical/electronic components,
to be entrusted to an Authorised RIEJU Service Centre
under its responsibility.
Operations to be exclusively carried out while the engine is
off.
USAGE WARNINGS
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• The User must be in possession of the technical approval
certificate (Log Book), insurance, road fund certificate and
an appropriate Driving licence.
•The identification plate must be applied to the vehicle.
A helmet must be worn at all ages (helmet approved by ECE/
ONU).
• Always comply with the Highway Code: signs, rights of way,
pedestrian crossings, speed limits, overtaking prohibitions,
etc.
•Any tampering with the engine or other parts in order to in-
crease speed or power is forbidden by law.
Infringements are punished by law by means of penalties that
include confiscation.
• The passenger must wear a type-approved helmet. Avoid car-
rying children or persons who are unable to remain seated in
the saddle unassisted.
• Do not carry passengers unless they have been first warned
and instructed on how they should behave whilst the vehicle is
travelling.
•Using the vehicle for sporting purposes on circuits or private
land voids the warranty and exonerates RIEJU S.A. from any
liability for harm to things or persons, as the User has
been warned that such use constitutes an improper use of the
vehicle.
• Bearing in mind the above, we strongly advise that any modifi-
cations made to make the vehicle suitable for sporting use be
carried out by expert technicians on their own direct responsi-
bility and remind you that after such modifications your vehicle
may no longer be authorised to circulate on the public highway.
Any work on the vehicle performed by persons who are
not part of the network of Authorised RIEJU Service
Centres may change the vehicle’s original safety char-
acteristics and may lead the retailer who sold the vehi-
cle to refuse to perform work under warranty.
WARNINGS FOR USE
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SECT. SUBJECT PAGE SECT. SUBJECT PAGE
1 INTRODUCTION 1
1.1 Contents of the manual 2
1.2 Notes for easy consultation 2
2 SPECIFICATIONS 5
3 GETTING TO KNOW YOUR VEHICLE 7
3.1 Main components 7
3.2 Identification data chassis n° / engine n° 8
3.3 Tires 8
3.4 Fuel tank 9
3.5 Coolant tank 10
3.6 Rear-view mirrors 10
3.7 Helmet compartment 11
3.8 Anti-theft hook 12
3.9 Container 12
3.10 Glove compartment 13
3.11 Instrument board 14
3.12 Digital instrument board 15
3.13 Handlebar controls - Right hand control 21
3.14 Handlebar controls - Left hand control 22
3.15 Key switch 22
3.16 Handlebar lock 23
3.17 Stands 23
3.18 Owner’s tool kit 24
4 OPERATING INSTRUCTIONS 25
4.1 Engine break-in 25
4.2 Checks before use 25
4.3 Starting the engine 26
4.4 Setting off 27
4.5 Braking 27
4.6 Stopping the engine 27
4.7 Safety information and important riding points 28
5 ROUTINE MAINTENANCE 30
5.1 Maintenance 30
5.2 Maintenance table 31
5.3 Transmission oil 32
5.4 Engine oil 33
5.5 Front/rear brake oil 36
5.6 Coolant 37
5.7 Lubricant table 38
5.8 Spark plug 39
5.9 Adjusting rear shock absorbers 40
5.10 Adjusting engine idling speed 41
5.11 Throttle free play adjustments 41
5.12 Adjusting brake levers 41
5.13 Checking pads and discs of front/rear brakes
(condition and wear) 41
5.14 Lights 42
5.15 Fuses 46
5.16 Battery 47
5.17 Troubleshooting 48
5.18 Storage 49
5.19 Cleaning 50
6 ACCESSORIES 51
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SPECIFICATIONS
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RIEJU S.A. reserves the right to modify the specifications at any
time without prior notice.
NOTE: the data between brackets refer to the 125 cc
version, when different from the 300 cc version.
Capacity
Engine oil cm3 ................................................................ 1300*
Transmission oil cm3 .......................................................250*
Fuel tank (total) L .............................................................. 8.5*
Engine:PIAGGIO single-cylinder, four-valve
Type ............................................................... M714M(M713M)
Cylinders............................................................................... 1
Bore x stroke mm ................................... Ø 75x 63 (57 x 48.6)
Capacity cm3 ........................................................... 278 (124)
Compression ratio................................. 11.0 ±0.5 (12.0 ±0.5)
Cooling........................................................................... liquid
Starting system ................................................ electric starter
Greasing system .................................................... wet sump
Spark plug
Type ................................................................. NGK CR8EKB
Transmission
Automatic speed variator with expandable pulleys, V-belt, au-
tomatic dry centrifuge clutch, reduction gear and transmission
compartment with forced circulation cooling system.
Fuel system
Electronic injection with electrical fuel pump and automatic
starter.
Fuel: unleaded petrol.
*Indicative Value
Dimensions
Wheel base (A) m.......................................................... 1.410
Max. length (B) m ........................................................... 1.980
Max. width (C) m............................................................. 0.790
Max. height (D) m ........................................................... 1.460
Kerb weight kg .........................................................165 (163)
Max. load with rider, passenger and luggage kg ............. 185
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Electronicignition
High efficiency, inductive type coupled with injection system,
variable advance and separate HV coil (electronic CDI).
Brakes
Front brake: disk type, Ø 260 mm with transmission and hy-
draulic calipers featuring two pistons.
Rear brake: disk type, Ø240 mm with transmission and hy-
draulic calipers.
Chassis
Steel tube single beam, split at the footrest.
Suspensions
Front:
Stroke:
Rear:
Stroke:
hydraulically controlled fork with two Ø 37mm
rods.
100 mm.
2hydraulic shock absorbers with adjustable pre-
loading spring.
75 mm.
Battery
12V, 12Ah, maintenance-free.
Tires
Front:----------- 120/70 - 14 55 P
Rear: ----------- 140/60 - 14 64 P
It is possible to use tires with load and speed indexes that are
higher than or identical to those indicated. It is however neces-
sary for the speed indexes to be identical for both tires.
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Fig. 2
Fig. 3
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16
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21
67
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18
25
26
28
29(*)
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24
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17
8
20
15
3.1 MAINCOMPONENTS
(*) Before riding, visually check windscreen conditions. If visibility is insufficient
because of dirt, immediately clean windscreen. If windscreen is scratched or
broken, have it replaced as soon as possible by an Authorised RIEJU Service
Centre.
GETTING TO KNOW YOUR VEHICLE
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N. Descrizione Page
1 Mirror 10
2 Coolanttank 10
3 Switch with key 22
4 Glove compartment 13
5 Socket 13
6 Helmethook 11
7 Side stand 23
8 Seat lock 11
9 Air filter -
10 Number plate holder -
11 Number plate light 47
12 Rear turn indicators 46
13 Parking and stop lights 46
14 Passenger handles -
15 Battery 49
16 Fuel tank cap 9
17 Glove compartment 12
18 Instrument board 14
19 Driver’s seat -
20 Passenger’s seat -
21 Helmet compartment 11
22 Muffler -
23 Anti-theft hook 12
24 Passenger footboard -
25 Centre stand 23
26 Headlights 44
27 Turn indicators 46
28 Rear parking light 44
29 Windscreen (*) -
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A
Fig. 4
B
Fig. 5 Fig. 6
2 mm
X
Y120/70-14” 55P
140/60-14” 64P
3.2 IDENTIFICATION DATA:
CHASSIS N° / ENGINE N°
• To see the vehicle identification number (VIN) (A- Fig. 4), raise
the seat and remove the cover in front of the helmet compart-
ment.
• Engine identification data are visible on the left engine crank-
case (B - Fig. 5).
Altering identification data will be punished according to
the law.
• When ordering spare parts, also quote the vehicle identifica-
tion data.
3.3 TIRES
Type: Tubeless (without inner tube)
It is possible to use tires with load and speed indexes
that are higher than or identical to those indicated. It is
however necessary for the speed indexes to be identi-
cal for both tires.
USEONLYHOMOLOGATEDTIRES
Check the tire conditions (before every journey): if they are broken
(cracked) or cut, have them replaced as soon as possible.
“T.W.I.” marks are provided all around the tire side walls. These
correspond to tire wear indicators, which are situated in the tire’s
tread; if there is no difference between the thickness of these
indicators and the tread depth itself, the tire must be replaced.
Minimum tread depth (front and rear) is 2 mm (Fig. 6). 4
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B
Fig. 7 Fig. 8
A
bar
(psi)
1.9 1.9 1.9
(27.6) (27.6) (27.6)
2.1 2.2 2.2
(30.5) (31.9) (31.9)
X
Y
+
The pressure of tires must be adjusted while the tire
is at ambient temperature.
Pressure differing from that indicated can lead to higher
fuel consumption, irregular wear of the tire, impaired
vehicle performance and riding conditions.
3.4 FUELTANK
To access the fuel tank, proceed as follows:
• Place the vehicle on the centre stand.
• Remove the ignition key from the ignition block.
• Open the door (A - Fig.7) in front of the seat.
• Insert the ignition key, remove the cap (B - Fig. 8) and refuel the
tank.
• After refuelling, immediately remove any possible traces of
fuel from the vehicle body, since fuel may deteriorate the vehi-
cle’s outer surfaces.
PRESSURE
Petrol is extremely inflammable; avoid approaching the
fuel filler - also during filling - with lit cigarettes or naked
flames (for instance matches). Danger of fire!
*Indicative Value
• The quantity of fuel, as well as a low fuel level, are displayed by
the relative function of the digital instrument board and by the
orange warning light on the left hand side of the instrument
board (8 - Fig. 17, page 14).
• UseUNLEADEDPETROL.
FUELTANK 125cc. 300cc.
TOTAL TANK CAPACITY 8.5*8.5*
RESERVE 3.0* 3.0*
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Fig. 9
P
Fig. 10
A
T
3.5 COOLANTTANK
To access the coolant tank, remove the plastic cover on the left
side of the lower fairing (A - Fig. 9).
Check the level of coolant with respect to the minimum and maxi-
mum marks on the tank (as described in § 5.6 of this manual).
Usethecoolant prescribed in this manual - or one having
identical characteristics - for any topping up.
Never unscrew the tank cap (T) when the engine is warm,
so as to avoid burnings.
Do not top up with water, except in emergency situa-
tions, and in this case, have the entire contents of the
tank replaced with a suitable product as soon as possi-
ble.
3.6 REAR-VIEWMIRRORS
The left and right rear-view mirrors must be fitted on the handlebar
in their seats and firmly secured in place.
Adjust the visual angle of the mirror, while you are sat in riding
position on the vehicle in riding order, by turning the mirror until
you obtain the best conditions of visibility (P - Fig. 10).
objects that are visible through the mirrors are actually closer than
they seem.
Do not adjust rear-view mirrors while driving. Always
wait to stop at a traffic light, for example.
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Fig. 11 Fig. 12
A
Fig. 13
3.7 HELMETCOMPARTMENT
• The helmet compartment is under the seat. To gain access to
it, put the vehicle on its centre stand, insert the key into the lock
on the left hand side (A - Fig. 11) and turn clockwise; this
operation will release the seat lock. The helmet compartment
can contain two JET-type helmets, if you place them as shown
in fig. 12. However, some types of helmet may not fit into the
compartment, may need to be put in a different position or may
not allow storage of two helmets. Before purchasing your
helmet, make sure it fits into the compartment.
• A courtesy light is provided inside the compartment, which
comes on and goes off when the compartment is respectively
opened and closed. The light comes on only if the ignition key
is turned “on”.
• On the front left edge of the compartment, you will find a hook
for a second helment (see Fig. 13).
The helmet compartment can be used to carry light ob-
jects. They shall be stored in such a way as not to com-
promise the vehicle’s stability while riding. Do not store
objects which are not temperature resistant (lighters,
inflammableliquids, perishable goods, etc.). Donot leave
documents or valuables inside the helmet compartment.
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Fig. 14
A
A
Fig. 15
3.8 ANTI-THEFTHOOK
It is on the bottom right side (A - Fig. 14) and is integral to the
chassis, allowing a firm grasp to any external element (column,
post, etc.) by means of an anti-theft chain that you can purchase
from an Authorised RIEJU Service Centre.
Donot hook the chain to mobile structures and/orparked
vehicles.
Always check that the vehicle is steady while it is ‘firmly
fixed’.
Never lay the anti-theft chain - usually fitted into a plastic
hose - on the muffler or on other hot parts.
Never ride if the anti-theft chain has not been previously
stored inside the helmet compartment - or inside the
rear top case, if provided.
After turning the engine off, be careful not to touch the
hot muffler in order to avoid burnings.
3.9 CONTAINER
• On the right hand side of the lower fairing, you will find a small
container (A - Fig. 15).
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Fig. 16
Fig. 16a
P
B
A
C
3.10 GLOVECOMPARTMENT
It is located at the centre of the lower fairing (P - Fig. 16). It is
suitable for containing small personal belongings.
It is fitted with a lock (A - Fig. 16) which can be opened by turning
the ignition key clockwise (Fig. 16a).
The case houses the fuses of the electrical equipment (B - Fig.
16) and the spare fuses (see chap. 5.21 of this manual).
The case houses a 12V socket (C - Fig. 16) that can be used to
plug in a battery charger for maintenance-free batteries. It can
keep the battery charged during vehicle storage. The socket can
occasionally be used to charge mobile phones for instance.
The socket must only be used with the vehicle at a standstill, the
engine running and the lights preferably off.
Bear in mind that usage of the socket for external appliances
reduces the battery recharging capacity and in some cases re-
duces the battery charge level. Do not use the socket for appli-
ances with an excessive power draw (max. power draw: 30 W).
Remember to refit the socket cap after use to prevent foreign
matters from causing short-circuits or other unexpected conse-
quences.
Do not store heavy objects or temperature sensitive
items (lighters, matches, inflammable liquids, perisha-
bles goods, etc.) inside the compartments. It is advis-
ablenot to leaveany documents orvaluables inside these
compartments.
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ENGLISH
435678910
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Fig.17
3.11 INSTRUMENT BOARD
1) Multifunction digital instrument board
For information about function setting, see chap. 3.12.
2) Analogue instruments, Speedometer
this indicates the current speed in km/h or mph.
3) Coolant temperature warning light
The warning light comes on to indicate that temperature
of the coolant is too high.
4) Red engine stop indicator light
This light comes on to indicate that the “Engine Stop”
button is OFF.
5) Green low beam indicator light
6) Blue high beam indicator light
7) Green turn indicator light
8) Fuel level warning light
The warning light comes on to indicate that the reserve
amount has been reached.
9) Red oil warning light
This warning light comes on while the engine is run-
ning to indicate that engine oil pressure is insufficient.
10) Orange injection warning light
This light comes on while the engine is running to indi-
cate that the injection system is not functioning correctly;
contact anAuthorised RIEJU Service Centre.
Avoid cleaning the instruments with pressurised clean-
ing systems in order to prevent damage.
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3.12 DIGITALINSTRUMENTBOARD
The digital instrument board features functions that are useful for
a proper use of the vehicle.
When the ignition key is turned to , all displays will appear on the
instrument board for about 2 seconds to automatically test opera-
tion; for the same reason, the back-lighting will come on and all
warnings lights and indicators (speedometer, fuel and water tem-
perature) will first gain their full scale position and then regain the
current setting.
The selected capacity and software version will appear for about 2
seconds. Lastly the “OIL” message will appear (steadily lit) along
with “Bar” (blinking) for 8 seconds to test operation of the engine
oil pressure check.
If the message does not appear, before starting the
vehicle check the oil level and have the vehicle checked
by an Authorised RIEJU Service Centre as soon as you
can.
The automatic check is performed every time the ignition key is
turned to . If the check is performed only partially or not
performed at all, have the vehicle checked by an Authorised
RIEJU ServiceCentre.
When this signal disappears, the following appear:
1) Secondary Menu or Sub-menu (see § 3.12.1)
2) Main Menu (see § 3.12.1)
3) Bar graph showing battery charge level and relative symbol
(see § 3.12.3)
4) Bar graph showing the actual speed and relative unit of meas-
urement (see § 3.12.2)
5) Current time (for adjustment, see § 3.12.2)
To select a function, press the MODE button on the right hand
control (4 - Fig. 18). Operation of the MODE button is illustrated in
the following charts (Fig. 16a/b/c), with the arrow icon and the
relative time the button must be held down. If there is no button
pressing indication, a short pressure is sufficient (about 1 second).
Available functions are divided into Main Menu and Secondary
Menu or Sub-menu (§ 3.12.2).
Thedigitaldisplaycanshowwarning and alarm signals (§3.12.3),
which inform the driver when it is time to have the vehicle checked
or when to replace the engine oil; alarm signals are illustrated
and described here below.
If there are several alarms, the relative signals will appear alter-
nately for a few seconds until the problems have been solved.
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Fig.17a
3.12.1 FUNCTIONSELECTION-WARNINGORALARMSIGNALS
To make the display easier to understand, functions are organ-
ised in menus and sub-menus.
Warning and alarm signals need not be selected. They appear
automatically when the alarm condition arises.
Function selection and use is possible using the MODE button (4
- Fig. 18), located on the front side, on the right handlebar control.
Hold the button down more or less to select one function or an-
other.
Sub-menu functions are always accessible, irrespective
of the menu that has been opened.
Choice of the speedometer’s unit of measurement (km or miles)
can be made every time the battery is disconnected and recon-
nected; otherwise use the relative sub-menu. When selecting a
unit of measurement, strictly adhere to the rules in force in your
country.
Menus
Sub-menus
3.12.2 MENUSELECTION
A) TD FUNCTION (trip - partial km or mile speedometer):
• This displays the partial distance trav-
elled, in km or miles.
To reset, hold the MODE button down
until the display is showing 000.0. The
meter is automatically reset when 999.9
km are reached. Counting will thus be
resumed from 000.0.
DT YB-DNATS
ABCDEG
”2
F
”2
”2
”2”2
H
”2
”2 ”2
(Partial)
Not pressed
for 20"
Resetting of TD,
LAP and AVE Resetting of
datum
Not pressed
for 5"
LAP
(Chrono) AVE
(Average speed)
MAX
(Max. speed) TEXT
(Ambienttemp.)
increases
by 1 unit increases
by 1 unit Selects
km/miles Each press
selects a menu
(total rpm)
Time adjust.
(MM)
Time adjust.
(HH)
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