Coleman Powersports CT100U User manual

READ THIS MANUAL CAREFULLY!
POWERSPORTS
(888)-405-8725 Coleman Powersports
1775 E. University Dr. Tempe, AZ. 85281
CT100U
Recommended
Age 13+
Provincial / Municipal governments have dierent regulations
pertainingtoowningandoperatingano-roadvehicle, learn the
regulations in your area.
www.colemanpowered.com
OWNER’S MANUAL
REV# 012418

Congratulations on your purchase of a Coleman Powersports Off-Road Mini
Bike. This Owner’s/Operator’s manual will provide you information
regarding safe operation, operational instructions, maintenance and care.
Fully understanding this manual and following all of the instructions herein
will provide the knowledge needed to have safe and enjoyable operation.
For questions regarding operation and maintenance of this Off-Road mini
bike, please call Coleman Powersports toll free 888-405-8725.
The recommended age for operating this Mini Bike is 13 and over. Even
though a child may meet the minumum recommended age,
children differ in skills, physical abilities, and judgement. Some children
may not be able to operate a Mini Bike safely. Parents should permit
continued use only if they determine that the child has the ability to operate
the Mini Bike in a safe mannor.
Continual adult supervision is required for children under the age of 16.
THIS MINI BIKE IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE.
Reading the Owner’s/ Operator’s Manual
It is important this manual is read from cover to cover carefully by the
owner and all operators.
This Owner’s/ Operator’s manual should be a permanent part of the mini
bike and should remain with the vehicle at all times. The manual should
also remain with the vehicle if sold.
To the Owner
Safety - Notice to parents

To emphasize special important information in the manual, please note
the following :
To emphasize important safety information, the word WARNING, with the
alert symbol, has special meaning.:
To emphasize important information, the word CAUTION has special
meaning.:
To emphasize important information, the word NOTE has special meaning.:
This is the alert symbol. The symbol means ATTENTION!,
BECOME ALERT!, YOUR SAFETY IS INVOLVED.
!WARNING
Indicates a potential hazard that could result
in SEVERE INJURY or DEATH to the operator,
bystanderor person inspecting or repairing the
unit.
!
CAUTION: Indicates special precautions that must be
taken to avoid damage to the unit.
NOTE:
Indicates key information to make
procedures easier or clearer to understand.
!WARNING
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if the warning
or caution is ignored.
The third part will describe HOW TO AVOID THE HAZARD.
CAUTION
or
Coleman Powersports is concerned about the environment and
believes in conserving and protecting all natural resources. For this
reason , owners should recycle, trade in, or dispose as appropriate,
oil and tires.
This manual is based on the latest product information available at the
timeof publication. Coleman Powersports has a policy of continually
improving its products. Due to improvements, or other changes, there
may be some discrepancies. We reserve the right to make product
changes at any time, without notice and without incurring any obligation
to make the same or similar changes to vehicles previously built or sold.

The engine exhaust from this mini
bike contains chemicals known to
the state of California to cause
cancer, birth defects or other
reproductive harm.
!WARNING

TABLE OF CONTENTS
CHAIN AND SPROCKET.............................. 23
INSPECTION.................................... 23
TENSION AND ADJUSTMENT........ 23
CLEANING AND LUBRICATION.. 23
CLEANING AND INSPECTING
CENTRIFUGAL CLUTCH............................... 24
TIRES............................................................... 25
REPLACING.................................. 25
STORAGE......................................................... 26
RETURNING TO SERVICE............................ 26
WASHING THE MINI BIKE........................... 27
TRANSPORTING............................................ 27
TROUBLE SHOOTING.................................. 28
SPECIFICATIONS............................................ 29
FRAME AND ENGINE NUMBER
LOCATION...................................................... 30
EMISSION CONTROL SYSTEM
WARRANTY..................................................... 31
1
COLEMAN POWERSPORTS WARRANTY. 2
IMPORTANT SAFETY LABELS................... 4
LOCATION................................................. 4
LABELS.................................. .................... 5
SAFETY ........................................................... 6
DESCRIPTION AND PART LOCATIONS... 7
DESCRIPTION AND PART FUNCTIONS.. 8
RIGHT HAND THROTTLE GRIP............. 8
ENGINE STOP SWITCH........................... 8
LEFT HAND BRAKE LEVER.................... 8
CHOKE OPERATION................................ 9
FUEL VALVE OPERATION........................ 9
FUEL CAP..................................................... 9
STARTER RECOIL CORD.......................... 9
OIL FILL PLUG............................................ 9
FUEL AND OIL................................................ 10
FUEL............................................................ 10
ENGINE OIL................................................ 10
PRE RIDE INSPECTION................................. 11
RIDING MINI BIKE......................................... 12
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING......................... 12
STARTING THE ENGINE........................... 13
STARTING OFF........................................... 14
LOAD GUIDELINES................................... 15
MAINTENANCE.............................................. 16
MAINTENANCE CHART.......................... 17
AIR FILTER................................................. 18
SPARK PLUG..............................................19
ENGINE OIL .............................................. 20
CHECKING................................... 20
CHANGING................................... 20
THROTTLE CABLE ADJUSTMENT....... 21
FUEL HOSE INSPECTION....................... 21
BRAKES...................................................... 22
BRAKE LEVER ADJUSTMENT.... 22
BRAKE ADJUSTMENT................. 22
VALVE CLEARANCE...................................... 22

COLEMAN POWERSPORTS LIMITED WARRANTY
This Warranty is NOT the Emissions Control Warranty
Please note this is a general Limited Warranty for this product. It IS NOT
an Emissions Control Warranty. Please see the Emissions Control Warranty
in this manual for warranties covering Emission components. The
Emissions Control Warranty can be found on page 31.
The Warranty
Coleman Powersports offers the following warranty to the initial purchaser
of this new Coleman Powersports product. The initial purchaser is dened
as the rst person to purchase a new Coleman Powersports product from
an Authorized Retailer.
The limited warranty period for this product is 90 days from the date of
purchase shown on the original sales receipt.
What is a Defect?
The Product is warranted to be free from manufacturing defects in material
and workmanship for a period of 90 days from the date of purchase shown
on the sales receipt. During this period of time Coleman Powersports will,
at its option, either repair, refund purchase amount, or replace any original
Coleman Powersports unit/part which is covered by this warranty and is
proven to be defective in workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an
authorized Coleman Powersports Retailer.
2. Must have been used in a manner consistent with the intended use for
the vehicle. This warranty does not apply to any vehicle which is used in
competition or used in a manner not consistent with the intended use for
the vehicle which would also include rental or commercial use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized
Coleman Powersports retailer or comparable servicing dealer.
How to get service under this warranty
To get warranty service call Coleman Powersports at 888-405-8725 for the
location of your local servicing retailer / dealer. Please do not return the
product to the retailer where the product was purchased unless instructed
to do so by Coleman Powersports. The retailer of this product does not
make any warranty of its own and has no authority to implement this war-
ranty on behalf of Coleman Powersports without the approval of Coleman
Powersports. A COPY OF YOUR SALES RECEIPT IS REQUIRED FOR
WARRANTY SERVICE.
2

What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage to lack or improper maintenance as describe in this manual.
2. Damage which is caused by normal use and not cause by a defect in
materials or workmanship.
3. Use of the product which is not consistent with the intended use as
described in the operating instructions.
4. Any expendable maintenance items which needs replacement or
service as normal maintenance requires unless these normal maintenance
items become defective prior to their normal life due to a material defect or
a defect in workmanship.
5. Any product which has been altered or modied in a manner not
consistent with the original design of the product or in a manner not
approved by Coleman Powersports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Powersports disclaims any
responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty.
Coleman Powersports does not make any claim as to the merchantability
or tness for a particular purpose which would extend longer than the
duration of this written warranty.
Check your State Laws as some State Laws do not allow limitations as to
the duration of an implied warranty. Some States may also not allow
limitation or exclusions based on incidental or consequential damages.
3

IMPORTANT LABELS
LOCATION
3
12
4
5
6
7
4

Warning Labels
1
2
4
3
5
6
7
THIS VEHICLE IS AN OFF-
ROAD VEHICLE AND IS
NOT INTENDED FOR USE ON
PUBLIC ROADS/HIGHWAYS
WARNING
!
Check the following before
operating.
1. Engine oil level.
2. Lubricate and adjust drive
chain if necessary.
3. Clean and Lubricate clutch.
4. Insure all Guards are in place.
!WARNING
WARNING
!
Check the tires before operating to insure the
proper tire pressure. Improperly inflated tires
can lead to loss of control which could result
in injury or death.
Keep hands and fingers away from chains and sprockets. Make sure guards are securely in place before operation.
WARNING
!
HOT SURFACES
Allow to cool
before refueling
WARNING
!
DO NOT RETURN TO STORE!
FOR SERVICE AND REPAIR, PLEASE
CALL COLEMAN POWERSPORTS
TOLL FREE 888-405-8725
This Mini Bike can cause serious injury or death
if the warnings and instructions in the owner’s
manual and on warning labels are not followed.
Never Operate this Mini Bike:
• at speeds too fast for your skills or the conditions.
• on public roads, a collision can occur with another
vehicle.
• carrying a passenger, a passenger can affect balance
and control.
• while under the influence of alcohol or drugs
• with long hair or loose clothing unconstrained. Long
hair and loose clothing can get caught in moving parts
of the mini bike and cause serious injury or death.
• operate this mini bike in an unsafe manner by
attempting stunts, jumps or wheelies. This could
lead to severe injury or death.
Always:
• wear a DOT certified helmet, eye protection, gloves,
over the ankle boots, long sleeve shirt and long pants.
• avoid paved surfaces, paved surfaces can adversely
affect handling and control.
• keep hands and feet away from all moving parts.
• Check the throttle to ensure it works properly and
"snaps back" prior to starting the mini bike.
• be seated before attempting to start the mini bike.
• continually supervise children
Recommended age 13 +
WARNING
!
Maximum weight capacity is 150 LBS. (68 kg)
5
Cold tire pressure:
Front: 5psi ± .5psi (34± 3.5kpa)
Rear: 5psi ± .5psi (34± 3.5kpa)

Never traverse, climb or go
down a hill that is too steep.
Avoid hills with loose or
slippery terrain.
Never attempt wheelies,
jumps or any other type of
stunts on this mini bike.
Always follow the pre-ride
inspection procedures and
maintenance procedures
located in this manual before
use.
Always go slow on terrain that
is not familiar, be alert, an
obstacle could come up
unexpectedly.
Always keep both hands on
the handlebars and both feet
on the foot pegs, doing so will
help the operator be ready for
unexpected situations.
Do not operate in fast owing
water. Water can affect the
braking performance of the
mini bike. Check braking
performance after exposure
to water, it may be necessary
to apply the brakes allowing
friction to dry out the pads.
Always Check the throttle to
ensure it works properly and
“snaps back” to idle prior to
starting the mini bike.
This Mini Bike is recommend-
ed for riders 13 and older.
Always wear a certied DOT
motorcycle type helmet that
ts properly, over the ankle
boots, eye protection, gloves,
long sleeve shirt and long
pants while operating this
mini bike.
Never allow a passenger on
this mini bike. This mini bike
is designed for one operator
and no passengers.
Never operate this mini bike
on paved surfaces and/or
public roads. Pavement may
cause the mini bike to
become unstable. The tires
on the mini bike are for
off-road use only.
Always go slowly and pay
attention to unfamiliar terrain.
Be alert to changing terrain
conditions when operating the
Mini bike.
Never operate with long hair
or loose clothing uncon-
strained. Long hair and loose
clothing can get caught in
moving parts of the mini bike
Never take drugs or alcohol
before or during operation of
this mini bike.
SAFETY
6

1. Rear Fender
2. Seat
3. Front Fender
4. Front Wheel
5. Foot Pegs
6. Kick Stand
7. Starter Recoil
8. Fuel Valve
9. Choke Lever
10. Carburetor
11. Air lter assembly
12. Rear Wheel
13. Fuel Tank and Cap
14. Chain Guard
15. Chain
16. Chain adjustment
17. Mufer
18. Clutch Cover
19. Front Fork
assembly
20. Left Hand Grip
21. Rear Brake Lever
22. Rear Brake Cable
23. Throttle Cable
24. ON/OFF Switch
Wire
25. ON/OFF Switch
26. Throttle Grip
12
2
3
65
8
79
11
10
12
14
14
16 15
17
18
19
20
21 22 24 25
23
DESCRIPTIONS AND PART LOCATIONS
4
26
7

Right Throttle Grip(1): The engine
speed is regulated by the position
of the right throttle grip. Throttle is
increased by turning the throttle grip
toward the operator. Engine speed
is decreased by turning the throttle
grip away from the operator.
Engine Stop Switch (2): Mini
Bike engine can start when the
Engine stop switch is placed in the
(on) position. Engine will shut off
and the engine will not start when
the switch is placed in the (off)
position.
Left hand brake lever (3): The rear
brake is applied when the left hand
brake lever is pulled toward the
hand grip.
1
2
3
DESCRIPTION AND PART FUNCTIONS
8

1
2
DESCRIPTION AND PART FUNCTIONS
Fuel Tank Cap
To open the fuel tank cap (3),
Turn the cap counter clockwise to
remove. To re-install the cap, turn
the cap clockwise until snug.
Fuel Valve operation
Fuel Cap
Fuel Valve (2): To start the engine
and run the mini bike, the fuel valve
needs to be placed in the “ON”
(vertical) position. This allows fuel
to ow to the carburetor.
When nished riding, and while
transporting, place fuel valve in the
“OFF” (horizontal) position.
Choke Lever (1): If the engine is cold,
the choke can help start the engine
by placing the choke lever to the “ON”
(right) position. Once engine has
warmed up , place choke lever back to
the “OFF” (left) position.
Choke operation
3
Oil Fill plug
Oil Fill Plug (5)
To check or add oil, open the oil
ll plug/dipstick by turning counter
clockwise. To tighten, turn clock-
wise.
4
5
Starter Recoil Cord
Starter Recoil Cord (4)
To start the engine, place the on/
off switch locate on the handlebars
to the “ON” position and pull the
Starter Recoil Cord
9

FUEL AND OIL
FUEL
Never use leaded gasoline in this
product. It could affect the engine’s
emissions and damage the engine.
Mini Bike requires clean unleaded
regular gasoline with a minimum
octane rating of 86 or higher.
Gasoline/ Ethanol blends
A blend of unleaded gasoline with
Ethanol, also known as GASOHOL,
at or below 10% (E10 ) can be used
in your Mini Bike. Ethanol greater
than 10% can damage your engine
and will void your warranty.
Gasoline/Methanol
Blends
A blend of gasoline with Methanol
of 5% or less can be used in your
Mini Bike. Do not use gasoline,
under any circumstances, contain-
ing more than 5% Methanol, doing
so will damage your engine and will
void the warranty.
ENGINE OIL
The recommended oil for this Mini
Bike is SAE10W-30 motor oil, if this
oil is not available, any of the oils on
the chart below will work. Note the
temperature requirements for each
of the oils.
Quantity of oil - .63qt. (.6L).
Over lling the fuel tank can
cause the fuel to expand
which can cause overow due
to the heat from the engine
or sun. Spilled fuel can catch
re.
Never ll the fuel tank above
the bottom of the ller neck.
!WARNING
Fuel and fuel vapor are highly
ammable and toxic. You can
be burned or poisoned while
refueling.
Before refueling make sure to
follow the procedures listed:
1 Shut off engine, Make sure
there are no ames, sparks
or heat sources close by.
2 Refuel only outdoors in a well
ventilated area.
3 Do not smoke while
refueling.
4 Wipe up any spills
immediately.
5 Avoid breathing any fuel
vapors.
6 Keep children and pets
away.
!WARNING
Fuel Filling
10

Performing maintenance and
checks while the engine is
running could be hazardous.
You could be severely in-
jured by moving parts or hot
surfaces.
Never perform maintenance
or check procedures while
the engine is running with
the exception of checking the
engine stop switch or throttle.
!WARNING
Failing to inspect and
maintain your Mini Bike
could be hazardous.
Not following the pre-ride
inspection procedures could
result in loosing control of the
Mini Bike resulting in an
accident or damage to the
Mini Bike
Always perform a Pre-ride
inspection before each ride.
PRE-RIDE INSPECTION
!WARNING
Inspecting and checking the
condition of the Mini Bike before
each ride is important. Following
the pre-ride check list will help
insure the you do not have
mechanical problems which
could result in injury or becoming
stranded. Make sure the Mini
Bike is in good operating condition
before each ride.
WHAT
TO
CHECK
CHECK FOR
Steering • Smoothness
• No restriction of
movement
Brakes • Brake shoe wear.
• Proper brake lever
play
Tires • Proper tire pressure
• Proper tread depth
• Rubber has no
cracks
Fuel
Tank
• Enough fuel for the
ride
• Fuel cap secure
• Hoses have no
signs of cracks or
leaks
Throttle
grip
• Throttle grip snaps
back to idle when
released
• Operates freely
• Has correct free
play
Engine
Stop
Switch
• Switch shuts off
engine when
activated.
Engine
Oil
• Correct oil level
Drive
Chain
• Proper tension
• Lubricated
• No excessive wear
or damage
General
Condi-
tion
• All nuts and bolts
tight
• No rattles from
engine or frame
while running
11

1
2
3
4
5
6
RIDING THE MINI BIKE
HELMET, EYE
PROTECTION,
PROTECTIVE CLOTHING
Always wear eye protection when
riding a Mini Bike such as a face
shield or goggles (2). While riding
a Mini Bike you can be hit in the
eyes by any of the following: dust,
branches, rocks, debris from other
riders, bugs, etc. Good eye
protection as well as a helmet and
protective riding gear should be
mandatory when riding a Mini Bike.
Wear protective clothing: Long
sleeve shirt (3), Gloves (4), Long
pants (5), over the ankle boots (6).
Riding a Mini Bike exposes the rider
to many hazards, wearing protec-
tive clothing can help protect the
rider from injury.
Riding the Mini Bike without a
helmet, eye protection, and
protective clothing can be
hazardous
Riding a Mini Bike without a helmet
increases the chance of severe
head injury or death in the event of
an accident.
Riding a Mini Bike without eye
protection such as a face shield or
goggles could result in severe injury
in the event of an accident.
Riding a Mini Bike without
protective clothing; over the ankle
boots, long pants, gloves, long
sleeve shirt could result in severe
injury in the event of an accident.
Always wear a Helmet, eye protec-
tion, long pants, long sleeve shirt,
over the ankle boots and gloves
when riding the Mini Bike.
!WARNING
Always wear a DOT or SNELL
certied motorcycle helmet (1). A
helmet helps protect against serious
head injuries in the event of an
accident. A helmet is the most
important safety gear item you can
wear. Consult with a motorcycle
dealer for the correct size and type
of motorcycle helmet that is right for
you.
12

STARTING ENGINE
To start the engine
1. Place the fuel valve (1) in the
“ON” (vertical) position.
2.. If engine is cold, place the choke
lever (2) in the “ON” (right position.
3. Place the ON/OFF switch (3),
located on the handlebars, in the
(on)position.
4. Pull the starter recoil cord (4) to
start the engine.
5. Once engine has warmed up for a
few minutes, place the choke lever
(2) back to the “OFF” (left) position.
1
2
Starting or running the Mini
Bike in an enclosed area such
as a garage or shed where
there is no ventilation is
hazardous
Inhaling exhaust fumes from
the Mini Bike can cause se-
vere injury or death
Never start or run the Mini
Bike in an inclosed
environment where there is
no ventilation. Always start
and run outdoors.
!WARNING
RIDING THE MINI BIKE
3
4
13

Operating this Mini Bike at exces-
sive speeds could be hazardous.
Riding at excessive speeds increas-
es your chances of losing control of
the Mini Bike, which could result in
severe injury or death.
Always go at a speed that is proper
for the terrain, visibility, operating
conditions, operator skill, and
operator experience. Always know
the terrain before riding.
!WARNING
Removing both or one hand from
the handlebars and/or feet from
the footrests could result in loss of
control of the Mini Bike resulting in
severe injury or death.
Always ride with both hands on the
handle bars and both feet on the
footrests while operating the Mini
Bike.
!WARNING
STARTING OFF
1. Start and warm up the engine
according to the instructions in this
manual.
2. Place the side kick stand in the
up position.
3. Apply the throttle gradually to
start riding. Practice riding Mini
Bike on a at dirt surface that has
plenty of room for turning.
Turning the throttle grip to full
throttle when starting off could be
hazardous.
The Mini Bike could lurch forward
causing the front wheels to leave
the ground causing loss of control.
Always open the throttle gradually
when starting off from a stopped
position.
!WARNING
RIDING THE MINI BIKE
Braking while turning could be
hazardous.
Braking while turning could cause
the Mini Bike to slide out of control
which could result in severe injury
or death.
Before making a turn, slow down
and release the brake.
!WARNING
Removing hands from the handle-
bars and/or feet from the footrest
while operating the Mini Bike
could be hazardous.
14

Load guidelines including
accessories:
Never exceed the maximum load
capability of the Mini Bike. This
includes the weight of the rider and
any cargo. This Mini Bike is rated
at 150lbs. (68kg).
Do not add any accessory or cargo
to the handlebars that could
impede vision or make the Mini
Bike harder to steer.
Make sure accessories do not get in
the way of any controls of the Mini
Bike.
Riding this Mini Bike with
modications or adding accessories
could be hazardous.
Modications to the Mini Bike,
including adding accessories, could
adversely affect the handling of
the Mini Bike causing an accident
which could result in severe injury
of death.
Never Modify this Mini Bike in any-
way, including adding accessories,
unless the modication is a genuine
certied modication or accessory
approved by the manufacture.
Never modify the Mini Bike with
improper installation. Make sure
to follow all instructions recom-
mended in the certied modica-
tion. Use only genuine parts. For
questions, contact your dealer.
After market parts and accessories
may be available from other
manufactures. Coleman
Powersports cannot conrm the
quality, safety or suitability of
accessories available. When pur-
chasing an accessory, use caution,
the handling of the Mini Bike could
become affected. Some
accessories may make the Mini
Bike unsafe to ride. If you have a
question about a modication or
accessory, contact your dealer or
call Coleman Powersports.
Load Guidelines
!WARNING
RIDING THE MINI BIKE
After Market parts
15

For maintenance, your mini bike
may be maintained by an
authorized Coleman Powersports
service dealer or a repair shop of
your choosing.
Following the proper maintenance
procedures and time table for
maintenance listed in this manual is
important for the safety of the rider
and the life span of the Mini Bike.
When riding in harsh conditions,
such as water, mud and dust, the
maintenance procedures should be
performed more often.
Performing maintenance and
inspection while the engine is
running could be hazardous.
Performing maintenance and
inspections while the engine is
running could result in getting body
parts or clothing caught in moving
parts, or could result in touching hot
items which could result in severe
injury.
Shut off engine when performing
maintenance and inspection
checks, with the exception of
checking the engine stop switch
and throttle.
!WARNING
Failing to perform the recommend-
ed maintenance on this Mini Bike
could be hazardous.
Failing to perform proper
maintenance on this Mini Bike
could result in an accident
Always perform the recommended
maintenance for the Mini Bike as
noted in this manual.
!WARNING
Failing to perform recommended
maintenance on this Mini Bike
could damage the Mini Bike engine
and components
Always perform the recommended
maintenance on this Mini Bike as
listed in this manual.
Maintenance will need to be
performed more often if ridden in
wet, muddy or dusty conditions.
CAUTION
Using parts that are of low quality
could result in Mini Bike break-
downs and reduce the useful life of
the Mini Bike.
Never use parts that are not
compatible with the original parts..
CAUTION
MAINTENANCE
16
Failing to use compatible parts with
the original replacement parts
could damage Mini Bike