Riello UPS EnergyManager Operating and maintenance instructions

RPS S.p.A.
Viale Europa, 7 ZAI
37045 Legnago
Verona - Italy
Tel. [phone]
www.riello-ups.com

EnergyManager Firmware Version
•This manual refers to the EnergyManager firmware version 01.02.05; there may be some differences with
later versions of the software.

INTRODUCTION
Thank you for choosing our product “EnergyManager”.
The EnergyManager packaging includes:
-EnergyManager board
-Installation and Configuration Manual
-Standard cable to connect the EnergyManager board to the GS-Yuasa BMS (Cable A)
-Adapter cable to connect the EnergyManager board to the Vision GBMS (Cable B)
-USB key containing Installation and Configuration Manual and EnergyManager
Configurator software.
Below the specification of the supplied Cable A used for connecting the EnergyManager
board to the GS-Yuasa BMS.
Below the specification of the supplied adapter Cable B used with cable A for connecting
the EnergyManager board to the Vision GBMS.
A (-) = wire Red B (+) = wire Black GND = wire Blue
PINOUT

The accessories described in this manual are high quality products, rigorously designed and
built for optimal performance.
This manual contains detailed instructions on how to use and install the product.
You should read this manual carefully before installing and using the tools.
This manual must be stored in a safe place and CONSULTED BEFORE USING THE DEVICE in
order to grand proper usage as well as maximum performance from the device itself.
If you encounter any problems, please check with this manual again before contacting the
local dealer or distributor.
Please keep this helpful Installation and Configuration Manual with you for your pleasant
application of this product.

The EnergyManager product is compatible with the following UPS series:
Features
UPS Product Series
NextEnergy
NXE
Master HP
MHT
Master HE
MHE
Master
MPS MPT
Sentryum
Multi-Power
BMS GS-Yuasa
Li-ion battery
BMS Cegasa
Li-ion battery
BMS Vision
Li-ion battery
Peak shaving
function
MODBUS/TCP
server function
**
**
Master/Slave
function
Features
Storage Product Series
SPS / HBS
SPS HE / HBS HE
BMS GS-Yuasa
Li-Ion battery
BMS Cegasa
Li-Ion battery
BMS Vision
Li-ion battery
Peak shaving
function
MODBUS/TCP
server function
**
Master/Slave
function
** Not all commands are available, refer to the chapter "MODBUS / TCP SERVER FUNCTION"

SYMBOLS USED IN THE MANUAL
ICONS
In this manual, some operations are shown by graphic symbols to alert the reader to the dangerous
nature of the operations:
DANGER
This symbol indicates the possibility of serious injury to the
person and/or substantial damage to the unit if the indicated
instructions are not followed
WARNING
This symbol warns you about a procedure that if not correctly
executed can lead to damage to the equipment
READING
This symbol indicates information and/or procedures that are
recommended to be read carefully
SAFETY
This part of the manual contains SAFETY precautions that must be followed scrupulously.
❖The device has been designed for professional use and is therefore not suitable for use in the
home.
❖The device has been designed to operate only in closed environments. It should be installed in
rooms where there are no inflammable liquids, gas or other harmful substances.
❖Take care that no water or liquids and/or foreign bodies fall into the device.
❖In the event of a fault and/or impaired operation of the device, do not attempt to repair it but contact
the authorized service centre.
❖The device must be used exclusively for the purpose for which it was designed. Any other use is
to be considered improper and as such dangerous. The manufacturer declines all responsibility for
damage caused by improper, wrong and unreasonable use.
ENVIRONMENTAL PROTECTION
Our company devotes abundant resources to analyzing environmental aspects in the development of its
products. All our products pursue the objectives defined in the environmental management system
developed by the company in compliance with applicable standards.
Hazardous materials such as CFCs, HCFCs or asbestos have not been used in this product.
When evaluating packaging, the choice of material has been made favoring recyclable materials.
Please separate the different material of which the packaging is made and dispose of all material in
compliance with applicable standards in the country in which the product is used.

DISPOSING OF THE PRODUCT
The device contains internal material which (in case of dismantling/disposal) are considered TOXIC, such
as electronic circuit boards. Treat these materials according to the laws in force, contacting qualified
centers. Proper disposal contributes to respect for the environment and human health.
DESCRIPTION
MATERIAL
Package box
Corrugated cardboard
Protective bag
Polyethylene
Bubble wrap
Polyethylene

INDEX
EnergyManager BOARD INFORMATION ................................................................ 1
Network Port...................................................................................................... 1
Serial Port ......................................................................................................... 1
EnergyManager BOARD INSTALLATION................................................................ 2
Communication Diagram with Serial BMS (Yuasa - Vision) ......................................... 2
Communication Diagram with Ethernet BMS (Cegasa) .............................................. 3
EnergyManager BOARD CONFIGURATION ............................................................ 4
Software Installation for Windows.......................................................................... 4
Software Installation for Mac OS ........................................................................... 5
Board Configuration ............................................................................................ 6
Configuration and components ......................................................................... 11
BMS FUNCTION................................................................................................... 12
BMS GS-Yuasa ................................................................................................. 12
BMS Cegasa..................................................................................................... 13
BMS Vision ...................................................................................................... 14
PEAK SHAVING FUNCTION ................................................................................. 15
Power and Communication Diagram..................................................................... 16
Power Meter Connection .................................................................................... 17
Ethernet Interface Configuration - LOVATO ........................................................... 18
Ethernet Interface Configuration - JANITZA........................................................... 19
Peak shaving configuration................................................................................. 20
Power Meter Configuration ................................................................................. 20
MODBUS/TCP SERVER FUNCTION....................................................................... 21
MASTER/SLAVE FUNCTION................................................................................. 24
Configuration example for a common battery system: ............................................ 25
Communication Diagram with Serial BMS and Power Meter...................................... 26
Communication Diagram with Ethernet BMS and Power Meter .................................. 26
EnergyManager MONITORING ............................................................................ 27
FIRMWARE UPDATE............................................................................................ 28
UPS SETTING....................................................................................................... 29
Configuration for NextEnergy and Master series ..................................................... 29
Configuration for UPS Sentryum (S3T/S3M/S3U) ................................................... 29
Configuration for UPS Multi Power (MPW/MPX) ...................................................... 30
ALARM MESSAGES ............................................................................................... 31

1
ENERGYMANAGER BOARD INFORMATION
The board has three frontal connectors:
•Network port - Ethernet connector (RJ45-silver)
•Serial port connector (RJ12-black)
•Micro-USB port NOT USED
The frontal connectors are here below described:
NETWORK PORT
The Ethernet port is a 10/100 Mbps interface.
The LAN has to be connected to this connector in order to:
•Properly configure the board with EnergyManager software
•Properly communicate with the external devices requiring an Ethernet connection
•Left LED
SOLID YELLOW: EnergyManager has detected a valid link.
FLASHING YELLOW: EnergyManager is receiving or transmitting data packets.
•Right LED
SOLID GREEN: NetMan204 is connected to a network operating at 100 Megabits per second.
SERIAL PORT
The serial port has both an RS232 and RS485 electrical interfaces.
Notice that the software of the EnergyManager board manages RS485 only, so the RS232 interface (and
pins) can be ignored for this application.
To use the RS485 interface verify that jumpers JP2 and JP3 are
set up as in the image
(connected pins: 1 & 2 for both jumpers, towards the back of
the black connector).
These jumpers should be already configured this way from the
factory.
For the RS485 interface, just use the below connector
configuration:
No other specific configuration must be done, except for the selection of the UPS SLOT that has to be used
for the EnergyManager board; the EnergyManager board has to be equipped in the SLOT-2.
PIN
Name
2-4
GND
5
485 A
6
485 B