Riello UPS EnergyManager Operating and maintenance instructions
EnergyManager Firmware Version
•This manual refers to the EnergyManager firmware version 01.02.05; there may be some differences with
later versions of the software.
INTRODUCTION
Thank you for choosing our product “EnergyManager”.
The EnergyManager packaging includes:
-EnergyManager board
-Installation and Configuration Manual
-Standard cable to connect the EnergyManager board to the GS-Yuasa BMS (Cable A)
-Adapter cable to connect the EnergyManager board to the Vision GBMS (Cable B)
-USB key containing Installation and Configuration Manual and EnergyManager
Configurator software.
Below the specification of the supplied Cable A used for connecting the EnergyManager
board to the GS-Yuasa BMS.
Below the specification of the supplied adapter Cable B used with cable A for connecting
the EnergyManager board to the Vision GBMS.
A (-) = wire Red B (+) = wire Black GND = wire Blue
PINOUT
The accessories described in this manual are high quality products, rigorously designed and
built for optimal performance.
This manual contains detailed instructions on how to use and install the product.
You should read this manual carefully before installing and using the tools.
This manual must be stored in a safe place and CONSULTED BEFORE USING THE DEVICE in
order to grand proper usage as well as maximum performance from the device itself.
If you encounter any problems, please check with this manual again before contacting the
local dealer or distributor.
Please keep this helpful Installation and Configuration Manual with you for your pleasant
application of this product.
The EnergyManager product is compatible with the following UPS series:
Features
UPS Product Series
NextEnergy
NXE
Master HP
MHT
Master HE
MHE
Master
MPS MPT
Sentryum
Multi-Power
BMS GS-Yuasa
Li-ion battery
BMS Cegasa
Li-ion battery
BMS Vision
Li-ion battery
Peak shaving
function
MODBUS/TCP
server function
**
**
Master/Slave
function
Features
Storage Product Series
SPS / HBS
SPS HE / HBS HE
BMS GS-Yuasa
Li-Ion battery
BMS Cegasa
Li-Ion battery
BMS Vision
Li-ion battery
Peak shaving
function
MODBUS/TCP
server function
**
Master/Slave
function
** Not all commands are available, refer to the chapter "MODBUS / TCP SERVER FUNCTION"
SYMBOLS USED IN THE MANUAL
ICONS
In this manual, some operations are shown by graphic symbols to alert the reader to the dangerous
nature of the operations:
DANGER
This symbol indicates the possibility of serious injury to the
person and/or substantial damage to the unit if the indicated
instructions are not followed
WARNING
This symbol warns you about a procedure that if not correctly
executed can lead to damage to the equipment
READING
This symbol indicates information and/or procedures that are
recommended to be read carefully
SAFETY
This part of the manual contains SAFETY precautions that must be followed scrupulously.
❖The device has been designed for professional use and is therefore not suitable for use in the
home.
❖The device has been designed to operate only in closed environments. It should be installed in
rooms where there are no inflammable liquids, gas or other harmful substances.
❖Take care that no water or liquids and/or foreign bodies fall into the device.
❖In the event of a fault and/or impaired operation of the device, do not attempt to repair it but contact
the authorized service centre.
❖The device must be used exclusively for the purpose for which it was designed. Any other use is
to be considered improper and as such dangerous. The manufacturer declines all responsibility for
damage caused by improper, wrong and unreasonable use.
ENVIRONMENTAL PROTECTION
Our company devotes abundant resources to analyzing environmental aspects in the development of its
products. All our products pursue the objectives defined in the environmental management system
developed by the company in compliance with applicable standards.
Hazardous materials such as CFCs, HCFCs or asbestos have not been used in this product.
When evaluating packaging, the choice of material has been made favoring recyclable materials.
Please separate the different material of which the packaging is made and dispose of all material in
compliance with applicable standards in the country in which the product is used.
DISPOSING OF THE PRODUCT
The device contains internal material which (in case of dismantling/disposal) are considered TOXIC, such
as electronic circuit boards. Treat these materials according to the laws in force, contacting qualified
centers. Proper disposal contributes to respect for the environment and human health.
DESCRIPTION
MATERIAL
Package box
Corrugated cardboard
Protective bag
Polyethylene
Bubble wrap
Polyethylene
INDEX
EnergyManager BOARD INFORMATION ................................................................ 1
Network Port...................................................................................................... 1
Serial Port ......................................................................................................... 1
EnergyManager BOARD INSTALLATION................................................................ 2
Communication Diagram with Serial BMS (Yuasa - Vision) ......................................... 2
Communication Diagram with Ethernet BMS (Cegasa) .............................................. 3
EnergyManager BOARD CONFIGURATION ............................................................ 4
Software Installation for Windows.......................................................................... 4
Software Installation for Mac OS ........................................................................... 5
Board Configuration ............................................................................................ 6
Configuration and components ......................................................................... 11
BMS FUNCTION................................................................................................... 12
BMS GS-Yuasa ................................................................................................. 12
BMS Cegasa..................................................................................................... 13
BMS Vision ...................................................................................................... 14
PEAK SHAVING FUNCTION ................................................................................. 15
Power and Communication Diagram..................................................................... 16
Power Meter Connection .................................................................................... 17
Ethernet Interface Configuration - LOVATO ........................................................... 18
Ethernet Interface Configuration - JANITZA........................................................... 19
Peak shaving configuration................................................................................. 20
Power Meter Configuration ................................................................................. 20
MODBUS/TCP SERVER FUNCTION....................................................................... 21
MASTER/SLAVE FUNCTION................................................................................. 24
Configuration example for a common battery system: ............................................ 25
Communication Diagram with Serial BMS and Power Meter...................................... 26
Communication Diagram with Ethernet BMS and Power Meter .................................. 26
EnergyManager MONITORING ............................................................................ 27
FIRMWARE UPDATE............................................................................................ 28
UPS SETTING....................................................................................................... 29
Configuration for NextEnergy and Master series ..................................................... 29
Configuration for UPS Sentryum (S3T/S3M/S3U) ................................................... 29
Configuration for UPS Multi Power (MPW/MPX) ...................................................... 30
ALARM MESSAGES ............................................................................................... 31
1
ENERGYMANAGER BOARD INFORMATION
The board has three frontal connectors:
•Network port - Ethernet connector (RJ45-silver)
•Serial port connector (RJ12-black)
•Micro-USB port NOT USED
The frontal connectors are here below described:
NETWORK PORT
The Ethernet port is a 10/100 Mbps interface.
The LAN has to be connected to this connector in order to:
•Properly configure the board with EnergyManager software
•Properly communicate with the external devices requiring an Ethernet connection
•Left LED
SOLID YELLOW: EnergyManager has detected a valid link.
FLASHING YELLOW: EnergyManager is receiving or transmitting data packets.
•Right LED
SOLID GREEN: NetMan204 is connected to a network operating at 100 Megabits per second.
SERIAL PORT
The serial port has both an RS232 and RS485 electrical interfaces.
Notice that the software of the EnergyManager board manages RS485 only, so the RS232 interface (and
pins) can be ignored for this application.
To use the RS485 interface verify that jumpers JP2 and JP3 are
set up as in the image
(connected pins: 1 & 2 for both jumpers, towards the back of
the black connector).
These jumpers should be already configured this way from the
factory.
For the RS485 interface, just use the below connector
configuration:
No other specific configuration must be done, except for the selection of the UPS SLOT that has to be used
for the EnergyManager board; the EnergyManager board has to be equipped in the SLOT-2.
PIN
Name
2-4
GND
5
485 A
6
485 B
2
ENERGYMANAGER BOARD INSTALLATION
1. Remove the cover SLOT- 2 AUX from the UPS by removing the two retaining screws
2. Carefully insert EnergyManager board into the SLOT-2 AUX
3. Secure the board in the SLOT using the two previously removed screws
4. Connect the board to the network by insert plug of the Ethernet cable into theRJ-45 connectors (required
for Board configuration and Ethernet devices)
5. Connect RS485 (RJ-12) to the external devices (BMS or others), eventually adapting the connector
according to the device connector pinout, if different from GS-Yuasa BMS.
6. The EnergyManager board and cables are now safely installed on the UPS
Based on the type of application follow one of the below communication diagrams:
COMMUNICATION DIAGRAM WITH SERIAL BMS (YUASA -VISION)
ETHERNET
NETWORK
BMS
BATTERY
EnMa
Board
3
COMMUNICATION DIAGRAM WITH ETHERNET BMS (CEGASA)
ETHERNET
NETWORK
EnMa
Board
BMS
BATTERY
4
ENERGYMANAGER BOARD CONFIGURATION
The EnergyManager Configuration Software has the purpose to configure the EnergyManager board and in
case, to update its firmware.
The board has 2 interfaces, an RS485 serial port and an Ethernet interface.
The PC running the EnergyManager Configuration Software has to be connected to the board using the
same LAN interface.
The EnergyManager Configuration Software is available for both Windows and Mac OS.
The EnergyManager board has a default configuration, with no devices configured and a simple IP static
address:
IP: 192.168.1.200
Netmask: 255.255.0.0
Notice that the user doesn’t have to care about the default IP address, the EnergyManager Configuration
Software can configure the board even if the IP address of the PC has a different network definition, so
there is no need to change the IP address of the PC.
The maximum number of devices configurable on the board is 10, and they can act on both RS485 and
Ethernet connections.
The EnergyManager Configurator Software can be found on the USB key supplied with the board.
SOFTWARE INSTALLATION FOR WINDOWS
For Windows OS the installation package is:
Double click on the EnergyManager installation package and follow the instructions, as usual.
After installation, on the PC Desktop will be available a new alias like this:
5
SOFTWARE INSTALLATION FOR MAC OS
For Mac OS systems the disk image file is:
Double-click on the disk image file to mount it; open the disk and drag the EnergyManager application on
the Applications folder.
Run the EnergyManager application.
6
BOARD CONFIGURATION
Once the application has started, the operator should see a window like this:
The screen is divided in two parts. The left side contains all the visible UPS or boards compatible with
EnergyManager Configuration Software, they will appear in the corresponding list.
A list of interfaces allows to choose the preferential interface to be used with the device.
The right part will be filled when the user selects (clicks) one of the boards/UPS on the left.
By clicking on a device it will show on the right side of the window the configuration of the selected device:
The operator will see:
•The name of the EnergyManager board
•The version of the software running on the board
•If the board is updatable from the software (via drag and drop)
•The current IP address and, if statically allocated, the caption “STATIC”
•An empty list of configured devices
7
Selecting an EnergyManager board already configured, we have, for instance:
On the right, there is the configuration for the network parameters:
•DHCP option (dynamically assigned IP address)
•If not DHCP is selected, it’s possible to configure the IP address, Netmask and, if necessary, the
gateway.
Going down from there, we have the part that allows the operator to modify the board configuration.
If the operator clicks on the button
the EnergyManager configurator will show a window for selecting the devices to add/modify the current
configuration:
8
When operating with the configurations, notice that not all the combinations are available.
The RWE configuration, for example, if selected, doesn’t allow to add any other object. Notice also that in
the future the software will support more devices, so the image here is only for reference.
The devices compatible with EnergyManager board are:
•BMS - Yuasa
•BMS - Cegasa
•BMS - Vision
•Peak shaving f()
- Lovato DMG300 + EXM10 13 - Power Meter with Ethernet Interface [note 1]
- Janitza UMG 96RM-E - Power Meter with Ethernet Interface [note 1]
This document will show more details for modifying a board configuration later.
Let’s focus now on the configuration of the single board:
In this part of the window we can modify the IP address/netmask and gateway or to choose for a DHCP
assigned IP address.
Below we can see the objects configured into the board. In the above example, there is a Peak Shaving
function using, two Power Meter Lovato DMG 300 with a BMS Cegasa.
Right-clicking on a single device it’s possible to Edit or Delete the device itself:
Notice:
•Editing can also be done just double-clicking on a device
•Not all devices can be deleted
___________________________________________________________________________________________
[note 1 - models may change over time, make sure they have an ethernet interface for communication.]
9
If we decide to edit the BMS device, a window will appear, where we can modify some parameters.
If we decide to edit the Power Meter, a window will appear.
On the left side, we can modify the Device Brand, the Port and the IP address.
10
Notice that in the left side we see a Parameter Info panel that will contain the meaning of the current
parameter under editing. For example:
In the above picture the user has selected parameter 1, and on the left “Parameter Info” panel will appear
the parameter value meaning. If the user changes a parameter with a wrong number, two things will happen:
•A red error message “Value not allowed…” will appear and a warning orange message “Invalid
configuration” will appear
•It’s not possible to confirm the configuration with the apply button
In this case the apply button will be disabled.
When all the desired modifications are done, it’s possible to send the configuration directly to the board with
the button highlighted in the image:
11
Hereafter a description of the other buttons highlighted in the figure
Description:
1- Delete all configured devices (with user confirmation)
2- Reload configuration from UPS/EnergyManager board
3- Load configuration from File
4- Save configuration to File
CONFIGURATION AND COMPONENTS
The components configuration window allows the user to add both single components and/or single
configurations.
There are anyhow limitations that are reported in the usage of this window: not all the combinations are
possible, and the user is driven to a working set (defined configuration set) as below described:
In detail we can have:
•Free single BMS configuration
•Peak shaving configuration (Peak shaving component with up to 4 x Power Meters) and, optionally, a
BMS chosen from those currently approved by Riello-UPS
•Modbus/TCP server
As stated before, the software will disable all the wrong or not possible configurations.
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