Riello Riello F10 User manual

Installation, use and maintenance instructions
Instructions pour installation, utilisation et entretien
2903377 (5) - 09/2014
Single stage operation oil burners
Brûleurs à huile à une allure
CODE MODEL - MODÈLE TYPE
3083058 F10 WITH ELECTRONIC AIR SHUTTER
F10 AVEC OBTURATEUR D'AIR ÉLECTRONIQUE 260T
3083059 F10 WITH ELECTRONIC AIR SHUTTER
F10 AVEC OBTURATEUR D'AIR ÉLECTRONIQUE 260T
3083060 F15 WITH ELECTRONIC AIR SHUTTER
F15 AVEC OBTURATEUR D'AIR ÉLECTRONIQUE 250T
GB
F
POUR APPLICATIONS DE MISE À NIVEAU UNIQUEMENT
Si ce brûleur doit être installé avec un autre appareil avec lequel il est livré (comme une chaudière ou un
four), il faudra suivre la notice livrée avec l'unité chauffante dans la mesure où les instructions peuvent dif-
férer de celles reportées dans ce manuel.
- Les pages qui suivent contiennent toutes les informations, descriptions et schémas permettant une ins-
tallation et un branchement approprié du brûleur. Veuillez lire attentivement ce manuel avant de procé-
der à l'installation de l'appareil.
-Ce manuel doit être conservé par l'utilisateur de l'appareil. L'installateur doit veiller à ce que les instructions
pour l'installation et le fonctionnement du brûleur reportées dans ce manuel soient respectées et appliquées
selon la loi du pays d'installation de l'appareil.
ATTENTION
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the in-
stallation and set-up instructions supplied with the heating unit, as settings may differ from those shown in
this manual.
- The following pages contain information, descriptions and diagrams for the proper installation and wir-
ing of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer’s responsibility to ensure
that the burner installation and operation instructions mentioned in this manual are followed and operated
within local code authority limits.
WARNING

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INSTALLLATION PRECAUTIONS
AIR FOR COMBUSTION
Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for
combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit suffi-
cient air to enter the boiler/furnace room. The installer must follow local ordinances in this regard.
CANADA It is suggested that the installer follow CSA standard B139.
USA It is suggested that the installer follow NFPA manual #31.
CHIMNEY
Be sure chimney is sufficient to handle the exhaust gases. It is recommended that only the burner be con-
nected to the chimney. Be sure that it is clean and clear of obstructions.
OIL FILTER
An external oil filter is REQUIRED, even though there is an internal strainer in the pump. The filter should be
replaced at least once a year, and the filter container should be throughly cleaned prior installing a new filter
cartridge.
DRAFT
Follow the instructions furnished with the heating appliance. The pressure in the combustion area should be
kept as close to zero as possible. The burner will operate with a slight draft or pressure in the chamber.
ELECTRICAL CONNECTIONS
CANADA All electrical connections should be done in accordance with the C.E.C. Part 1, and all local codes.
The system should be grounded.
USA All electrical connections should be done in accordance with the National Electrical Code, and all
local ordinances. The system should be grounded.
CONTROL BURNER OPERATION
Check out the burner and explain its operation to the homeowner. Be sure to leave the Owner’s Instruction
sheet with the homeowner.
FIRE EXTINGUISHER
If required by local codes, install an approved fire extinguisher.
ELECTRICAL CONNECTIONS
In most localities, a number 14 wire should be used inside a metal conduit. The system should be grounded.
A service switch should be placed close to the burner on a fireproof wall in an easily accessible location.

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TABLE OF CONTENTS
PACKAGE CONTENTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SERIAL NUMBER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Burner dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Burner components identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Flange dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INITIAL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY OF AIR TUBE TO BURNER CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MOUNTING BURNER TO BOILER OR FURNACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Method 1-Universal Mounting Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Method 2-Semi-flange Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Method 3-Pedestal Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INTERNAL FACTORY WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPLICATION FIELD WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
NOZZLE PLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INSERTION / REMOVAL OF DRAWER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ELECTRODE SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
TURBULATOR SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OIL LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PUMP PURGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SETTING THE AIR ADJUSTMENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
BURNER ADJUSTMENT TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
BURNER START-UP CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EXPLODED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SPARE PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
BURNER START-UP REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

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PACKAGE CONTENTS LIST
Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin-
ning the installation.
SERIAL NUMBER IDENTIFICATION
Your Riello burner may have been manufactured in more than one location and therefore there are two possible serial
number identification.
The Riello 9 character serial number, example,
06 01 12345, is identified as follows:
06 = Last two digits of the year of manufacture;
01 = Week of manufacture;
12345 = Increment of 1 for each burner produced – specific
to product code – reset to zero each January 1
st
.
Quantity Description Code F10 Code F15
1 Burner chassis with cover 3083058 - 3083059 3083060
1 Universal mounting flange + mounting gasket 2567390 2567395
1 Parts bag 2566281 - 2566287 2566282
1 Parts bag 2567337 2567338
1 By-pass plug 2623539
1 Installation manual 2903377
1Separate carton -OEM burners shipped with combustion head mounted
Combustion Head
Parts bag 2566287 - 2566281 (F10)
2566282 (F15) Parts bag 2567337 (F10) 2567338 (F15)
Quantity Description Quantity Description
1
1
1
1
2
2
2
Female 1/4” NPT adapter
Male 3/8” NPT adapter
Oil pump connector (supply)
Oil pump connector (return)
Mounting flange bolts (short)
Nuts
Chrome nuts
2
2
2
Semi-flange bolts (long)
Semi-flanges
Nuts
(06) (01) (12345)
Year of
manufacture Week of manufacture Increment

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TECHNICAL DATA
SPECIFICATIONS
BURNER DIMENSIONS
E1: 10-inch long (254mm) tubes are also available.
BURNER COMPONENTS IDENTIFICATION
Fuel No heavier than # 2 oil
F10 Firing rate - Effective Output 1.45 to 2.95 GPH - 203,000 to 413,000 BTU/h
F15 Firing rate - Effective Output 2.55 to 5.75 GPH - 357,000 to 805,000 BTU/h
Voltage (single phase) 120V 60Hz (+ 10% - 15%)
F10 Absorbed electrical power 230 Watts
F15 Absorbed electrical power 516 Watts
F10 Motor (rated) - Capacitor 3250 rpm Run Current 2.2 AMP - 12.5 µF
F15 Motor (rated) - Capacitor 3250 rpm Run Current 4 AMP - 16 µF 260V
Pump pressure 130 to 200 psig
Primary control RIELLO 530 SE/C
Ignition transformer 8kV 16mA
Model A B C D E F G H I L M
F10 Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16 5 1/2 7 1/2 8 15/32 3 31/32 7 3/32
mm 262 305 204 100 127 265 140 190 215 101 180
F15 Inches 11 3/4 13 25/32 9 1/16 4 11/16 5 11 27/32 6 17/32 8 1/4 9 1/4 4 31/32 7 7/8
mm 298 350 230 119 127 301 166 210 235 126 200
D7428
B
A
EF
E1
C
D
1
2
3
4
5
6
89
12
13
14
15
11
10
16
7
D12171
BURNER COMPONENTS
1 Lockout indicator lamp and reset button
2 Primary control
3 Primary control sub-base
4 Pump pressure regulator
5 Motor
6 Air adjustment and shutter
7 Electronic air shutter assembly
8 Combustion head
9 Semi flange 2 pieces
10 Mounting flange with gasket
11 Supply fuel line port
12 Pump valve (coil)
13 Vacuum gauge port
14 Pressure gauge and bleeder port
15 Return fuel line port
16 Solenoid valve (only for F15)
M
60°
45°
30°
D7351
L
G
H
I

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INITIAL SET-UP
A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present.
B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover.
C) Remove drawer assembly from air tube, insert nozzle and set Turbulator adjustment for specific input required, then
set aside.
D) Mount air tube to burner chassis.
ASSEMBLY OF AIR TUBE TO
BURNER CHASSIS
The air tube and drawer assembly are
shipped in a carton separate from the burner
chassis. Choose the proper air tube length to
obtain the tube insertion for the specific in-
stallation.
A) Remove the AIR TUBE and BURNER
CHASSIS from their respective cartons.
B) Remove the DRAWER ASSEMBLY (1)
from inside the AIR TUBE by loosening
the screw (2). Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE, install the required nozzle (see page 8)
and set aside.
C) Remove the two BOLTS (3) from FRONT PLATE (4) of the BURNER CHASSIS. Align the two holes on the AIR
TUBE HOLDING PATE (5) with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS (3) re-
moved. Replace the BOLTS and fingers tighten only. Re-install DRAWER ASSEMBLY into AIR TUBE. Tighten
SCREW (2) securely.
D) Tighten the two bolts (3) securely.
MOUNTING THE BURNER TO THE BOILER OR FURNACE
There are three possible methods to mount the burner, depending on the individual application. These are:
1) Universal flange bolted to Boiler/Furnace unit.
2) Semi-flange collar bolted to Boiler/Furnace unit.
3) Universal flange mounted to optional Pedestal mount, where flange mounting direct to appliance is not possible.
Pedestal kit must be ordered separately.
METHOD 1 – UNIVERSAL MOUNTING FLANGE
S7462
S7461
A
B
A
B
DRY BASE
BOILER
D6013
D6014
COMBUSTION
CHAMBER

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A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads
are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided.
B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and
the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance
mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.
C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to the AIR TUBE using the two long BOLTS (6). Be
sure that the ADJUSTABLE COLLAR (9) is properly positioned so the outside edge of the END CONE will be at least
¼ inch (6.5mm) back from the inside wall of the refractory of the combustion chamber (see dimension B above). The
measured length (A) is to include MOUNTING GASKET and FLANGE, if used.
D) The burner may now be attached to the heating unit by insetting the AIR TUBE through the BURNER ACCESS
HOLE (8) and into the appliance, making sure the BOLTS (1) line up with the two HOLES (5) in the ADJUSTABLE
COLLAR (9). Secure the burner in place using two NUTS (7).
A visual verification of the air tube insertion into the combustion chamber of the heating unit is suggested. Dimension B
should be at least ¼” (see drawing).
NOTE:
A suggested method for creating mounting bolt holes in the mounting gasket: Hold the gasket against the appliance
mounting bolts using the mounting flange for proper positioning. Lightly tap the flange with a hammer to form the holes.
METHOD 2 – SEMI-FLANGE COLLAR
A) Follow item C from METHOD 1.
B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/fur-
nace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit.
Then drill ¼ inch (6.5mm) holes through the front plate of the unit, using marks as a guide.
C) Install two short BOLTS (1) through the front plate of the heating unit from the inside, and secure on the outside us-
ing the two special CHROME NUTS (2).
D) Follow item D from METHOD 1.
METHOD 3 – PEDESTAL MOUNT
Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the pedestal. Secure
burner to MOUNTING FLANGE as in METHOD 1, item A, C and D.
NOTE:
It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and
securing brackets to the floor.
WHEN THE COMBUSTION CHAMBER IS LINED WITH A REFRACTORY MATERIAL, IT IS
IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA, AS EXCESSIVE
HEAT AT BURNER SHUT DOWN WILL DAMAGE THE END CONE.
WARNING

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INTERNAL FACTORY WIRING
➤ Do not swap neutral and phase over, follow the diagram shown carefully and carry out a good
earth connection.
➤ Minimum wire size AWG 18.
➤ All wiring must be done in accordance with existing codes, both national and local.
WARNING
CAPACITOR
PUMP VALVE
MOTOR
(COIL)
ELECTRONIC AIR
SHUTTER ASSY.
D7328
M
1
AUX
2345678
LN
12 11
9
N
L
T
B
CD
A
C
D
A
B
B
AUX
6
11
10
Key to lay-out
A- Brown
B- White
C- Blue
D- Black
PUMP VALVE
(COIL)
MOTOR
CAPACITOR
ELECTRONIC AIR
SHUTTER ASSY.
RIELLO 40 F10
RIELLO 40 F15
6- 120V source activates shutter open
11 - Motor lead 120V source
- 120V control lock out alarm terminal
AUX - Costant 120V auxiliary terminal - electronic air shutter

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APPLICATION FIELD WIRING
WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL BOX
INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE
AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT IN NO BURNER OPERATION OR AIR SHUTTER
WILL NOT CLOSE.
PLEASE NOTE:
OPERATING LIMIT AND SAFETY LIMIT ARE TWO SEPARATE LIMITS.
Key to lay-out:
1- Main disconnect fuse
2- Manual service switch
3- Safety limit device
4- Operating limit device
5- Earth ground connection burner chassis
6- Burner control remote lock out alarm device - wired & supplied by others
AUX - Auxiliary bub base add-on connector (air shutter)
T - T - 24V thermostat connections - low voltage operated system
MIN. WIRE SIZE:
INSULATED 18 AWG SOLID OR 16 STRD. RATED 105° C
PROPER EARTH GROUNDING MEANS REQUIRED ALL WIRING SHOWN PROVIDED BY OTHER.
DO NOT activate burner until proper oil line connections have been made, or failure of the pump
shaft seal may occur.
DO NOT activate burner until all safety and operating controls have been wired in series with the
burner, as required by local code authorities and/or as specified by the appliance manufacturer.
AIR SHUTTER
MOTOR AIR SHUTTER MOTOR
24V SWITCHING RELAY
WARNING

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NOZZLE PLACEMENT
A) Determine the proper firing rate for the boiler or furnace units,
considering the specific application, and then use the Burner
Setup charts on page 12 to select the proper nozzle and pump
pressure to obtain the required input from the burner.
B) Remove the NOZZLE ADAPTER (2) from the DRAWER AS-
SEMBLY by loosening the SCREW (1).
C) Insert the proper NOZZLE into the NOZZLE ADAPTER and
tighten securely (Do not over tighten).
D) Replace adapter, with nozzle installed, into drawer assembly
and secure with screw (1).
INSTALLATION/REMOVAL
OF DRAWER ASSEMBLY
Removal:
A) Loosen off oil delivery tube nut
from pump.
B) Loosen SCREW (3), and then un-
plug CONTROL BOX (1) by care-
fully pulling it back and then up.
C) Remove the AIR TUBE COVER
PLATE (5) by loosening the re-
taining SCREW (4) (Two
SCREWS – Model F15).
D) Loosen SCREW (2), and then
slide the complete drawer assem-
bly out of the combustion head as
shown.
E) To insert drawer assembly, re-
verse the procedure in items A to
D above.
ELECTRODE SETTING
IMPORTANT:
These dimensions must be observed and verified.
TURBULATOR SETTING
A) Loosen NUT (1), and then turn SCREW (2) until the INDEX MARKER
(3) is aligned with the correct index number as per the Burner Setup
charts, or OEM specifications given with the appliance.
B) Retighten the RETAINING NUT (1).
NOTE: OEM specifications take priority over retrofit specifications
shown in this manual.
NOTE: Zero and five are scale indicators only. From left to right the
first line is 5 and the last line 0.
S7459
S7460
5/32” or 4 mm
5/32” to 13/64” or 4 to 5 mm
13/64”
5 mm
D6003
3
2
1
D5997

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OIL LINE CONNECTIONS
This burner is shipped with the oil pump set to operate on a single line system.
To operate on a two-line system the by-pass plug must be installed.
NOTE: Pump pressure must be set at time of burner start-up. A pressure gauge is attached to the PRESSURE PORT
(8) for pressure readings. Two PIPE CONNECTORS (6) are supplied with the burner for connection to either a single or
two-line system. Also supplied are two ADAPTORS (3), two female 1/4” NPT, to adapt oil lines to burner pipe connec-
tors. All pump port threads are British Parallel Thread design. Direct connection of NPT threads to the pump will dam-
age the pump body.
Riello manometers and vacuum gauges do not require any adapters, and can be safely connected to the pump ports.
An NPT (metric) adapter must be used when connecting other gauge models.
SINGLE LINE (GRAVITY FEED SYSTEM)
A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use
in single line applications.
NOTE: If the pump cover (1) is removed for any reason, be sure the O-ring (2), is properly seated in the pump cover
(1) before re-attaching the pump cover to the pump housing.
B) Connect the pipe connector to the SUPPLY PORT(5) of the pump. Attach the NPT adapter to the pipe connector.
Attach the required piping to this pipe adapter. Be sure that the plug in the RETURN PORT (7) is tightened securely.
Do not operate a single line system with the by-pass plug installed.
Operating a single line system with the by-pass plug installed will result in damage to the pump
shaft seal.
WARNING
1
2
3
8
7
4
5
6
4
D5179
SINGLE LINE SYSTEM-PIPE LENGTHS
H 3/8” OD 1/2” OD
FT M FT M FT M
1.5 0.5 33 10 65 20
3.0 1.0 65 20 130 40
5.0 1.5 130 40 260 80
6.5 2.0 195 60 325 100
HP
ATTENTION:
D6009
do not exceed
pipe lengths
indicated in chart!

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TWO LINE (LIFT SYSTEM)
A) If a two-line system is required, install the By-pass plug provided. The by-pass plug is installed in the return port
of the pump. A 2.5-mm hexagonal key provided with the by-pass plug is to be used to install the plug.
DO NOT use an inch size hexagonal key; damage to the by-pass plug may result.
When operating on a two-line system, supply and return lines should be the same diameter and both should
extend to the same depth inside the fuel tank. Be sure there are no air leaks or blockages in the piping sys-
tem. Any obstructions in the return line will cause failure of the pump shaft seal.
PUMP PURGE
NOTE: To protect the pump gears, it is advisable to lubricate the pump prior
to purging a lift system. Apply oil through the VACUUM PORT (C).
A) SINGLE LINE (GRAVITY FEED SYSTEM)
I. Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve
securely and startburner.
II. When bleeding the pump by pressure:
1) Loosen the bleeder valve (A).
2) Disconnect nozzle oil supply line at the pump nozzleport (B).
3) Attach a flexible plastic tube to the pump nozzle, port directing the oil
flow into a bucket.
4) Loosen the screw(s) securing the air tube cover, allowing it to be re-
moved freely.
5) Holding the air tube cover in its proper location start the burner.
6) When the solenoid valve is engaged approximately 10 seconds after
starting, remove the air tube cover and shine a light source on the
photocell, allowing it to see false light.
- Pipe dope or Teflon tapes are NOT to be used on any direct oil connection to the fuel pump.
- The height ‘P’ in Pipe Length Charts should not exceed 13 feet (4 m).
- The vacuum should not exceed 11.44 inches of mercury.
IMPORTANT:
An external, appropriately listed and certified oil filter must be placed in the fuel line between the
fuel tank and the burner pump.
To install the by-pass plug:
1) Remove the return plug (7).
2) Install the by-pass plug (4) using the 2.5 mm hexagonal key.
B) Attach the two PIPE CONNECTORS (6) to the pump SUPPLY and pump RETURN PORTS (5 and 7). Attach the re-
quired piping to these two pipe connectors using the NPT/ METRIC ADAPTERS that are supplied with the burner.
2 LINE (LIFT) SYSTEM-PIPE LENGTHS
H 3/8” OD 1/2” OD
FT M FT M FT M
0.0 0.0 115 35 330 100
1.5 0.5 100 30 330 100
3.0 1.0 80 25 330 100
5.0 1.5 65 20 295 90
6.5 2.0 50 15 230 70
9.5 3.0 25 8 100 30
11 3.5 20 6 65 20
ATTENTION:
do not exceed
pipe lengths
indicated in chart!
D6008
HP
H
WARNING
D7284
C
A
B

2903377
10
GB
7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately
shut down the burner.
8) Reinstall the air tube cover and nozzle line.
9) The burner can now be started normally.
WARNING: Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a haz-
ardous situation upon burner startup.
B) TWO LINE (LIFT SYSTEM)
Turn off the main power source to the burner and remove the air tube cover.
Shines a light source on the photocell (now visible where the air tube cover was removed), return power to the burner
and activate the burner. With the light source in place, the burner will operate in prepurge only.
Once the burner is purged, turn off the power source and replace the air tube cover.
Return power to the burner. The burner is now ready to operate.
ATTENTION:
It is important that the fuel line be completely sealed and free from air leaks or any internal blockages.
WHEN THE BYPASS PLUG IS INSTALLED, A TWO-PIPE SYSTEM MUST BE USED OR FAILURE OF
THE PUMP SHAFT WILL OCCUR.
SETTING THE AIR ADJUSTMENT PLATE
The electronic air shutter assembly (1) is operated on a
120V 60Hz. motor, and the burner motor will not operate un-
til the air shutter is in its fully open position.
Set the air plate (4) setting according to OEM setup informa-
tion or by following the Retrofit settings listed in this manual.
To adjust the air plate (4) to the desired set point indicator
(2), loosen the center air shutter assembly screw (5) and
loosen the side air plate screw (3), move air plate (4) by us-
ing the air plate adjust arm. After adjustments are made
please retighten screws (3) & (5).
The final position of the air adjustment plate will vary on
each installation. Using proper combustion test instruments
to establish the proper setting of the air gate setting to
achieve safe and efficient results according the appliance
information or if not available.
NOTE: Variations in flue gas, smoke, CO
2
and temperature readings may be experienced when burner cover is put
in place. Therefore, the burner cover must be in place when making final combustion instrument readings, to ensure
proper test results are obtained.
WARNING
4
5
3
2
D7305
1

2903377
11
GB
BURNER ADJUSTMENT TABLE
NON-RETROFIT APPLICATIONS
If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the instal-
lation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in
this manual.
NOZZLE: Monarch R-PLP, Delavan W-B, Danfoss S-B, Steinen SS-S, Hago P.
NOTE - F10 Burners: a 60° degree nozzle is suggested, however, a 80° degree nozzle may be used in cases
where the flame is unstable at light-off when operated at low ambient temperatures.
- F15 Burners: a 45° degree nozzle is suggested, however, a 60° degree nozzle may be used in cases
where the flame is unstable at light-off when operated at low ambient temperatures.
COMBUSTION CHAMBER
Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropri-
ate installation codes (e.g. CSA B139 or NFPA #31).
BURNER START-UP CYCLE
ACTUAL FIRING
RATE ± 5% NOZZLE SIZE PUMP PRESSURE TURBULATOR
SETTING AIR DAMPER SETTING
GPH kg/h GPH PSI Bar
F10 MODEL
1.45 4.7 1.25 x 60° 145 10 1.5 2.7
1.80 5.8 1.50 x 60° 145 10 2.0 2.8
2.10 6.8 1.75 x 60° 145 10 2.5 3.1
2.40 7.8 2.00 x 60° 145 10 3.5 3.4
2.75 8.9 2.25 x 60° 150 10.4 4.0 4.2
2.95 9.5 2.50 x 60° 140 9.8 4.5 4.2
F15 MODEL
2.55 8.2 2.00 x 45°/60° 170 11.6 0.0 1.8
2.85 9.2 2.25 x 45°/60° 160 11 0.5 2.0
3.00 9.7 2.50 x 45°/60° 150 10 1.0 2.2
3.65 11.8 3.00 x 45°/60° 150 10 1.5 2.6
4.25 13.7 3.50 x 45°/60° 150 10 2.0 3.1
4.85 15.7 4.00 x 45° 150 10 3.0 4.5
5.45 17.6 4.50 x 45° 150 10 4.5 5.2
5.75 18.6 5.00 x 45° 140 9.6 5.0 5.5
ATTENTION:
The above set up charts are a starting point only.
The burner and appliance must be properly set up using proper combustion testing equipment.
Normal Lock-out, due to light-failure
Thermostat
Motor
Ignition transformer
Valve
Flame
Lock-out lamp
~ 12s ~ 12s ~ 5s
D5229

12
2903377
EXPLODED SPARE PARTS LIST

13
2903377
SPARE PARTS LIST
No. CODE F10 F15 DESCRIPTION No. CODE F10 F15 DESCRIPTION
1 3020509 •BURNER BACK COVER
1 3020510 •BURNER BACK COVER
2 3006992 •PIPE CONNECTOR - SUPPLY
2 3006994 •PIPE CONNECTOR - SUPPLY AND RETURN
3 3006571 • • 3/8” NPT/METRIC ADAPTER - MALE
4 3006993 • • PIPE CONNECTOR - RETURN
5 3005847 • • 1/4” NPT/ METRIC ADAPTER - FEMALE
6 3007077 • • CRUSHABLE METAL WASHER
7 3007568 • • BLEEDER
8 3007028 • • O-RING - PUMP PRESSURE REGULATOR
9 3007202 • • REGULATOR SCREW
10 3008653 • • O-RING - PUMP COVER - PUMP SCREEN
11 3006925 • • VALVE STEM
12 3007203 • • VALVE STEM PLATE
13 3007268 • • NOZZLE OUTLET FITTING
14 3007087 • • CRUSHABLE METAL WASHER
15 3006553 • • COIL U-BRACKET AND KNURLED NUT
16 3002279 • • COIL
17 3007802 • • PUMP
18 3000443 • • PUMP DRIVE KEY
19 3005843 •MOTOR
19 3005845 •MOTOR
20 3007317 •AIR TUBE COVER
20 3007318 •AIR TUBE COVER
21 3002295 • • AUXILIARY CLAMP
22 3002278 • • PRIMARY CONTROL SUB BASE
23 3020487 • • PRIMARY CONTROL 530 SE/C 24V
24 3002280 • • PHOTO-CELL
25 3002965 • • LEAD
26 3005854 •SEMI FLANGE
26 3005849 •SEMI FLANGE
27 3005855 •UNIVERSAL MOUNTING FLANGE
27 3005851 •UNIVERSAL MOUNTING FLANGE
28 3005856 •MOUNTING GASKET
28 3005852 •MOUNTING GASKET
29 3002863 • • AIR DAMPER MOTOR
30 3002963 • • AIR DAMPER
31 3002962 •ELECTRICAL AIR DAMPER ASSEMBLY
31 3002964 •ELECTRICAL AIR DAMPER ASSEMBLY
32 3005788 •FAN
32 3005799 •FAN
33 20087023 •CAPACITOR
33 20087024 •CAPACITOR
34 3007357 •ACOUSTIC LINER
34 3007358 •ACOUSTIC LINER
50 3020300 •OIL LINE
51 3020307 •MALE ADAPTOR
52 3020299 •SOLENOID VALVE
53 3020304 •ADAPTOR
54 3020301 •OIL LINE
55 3020303 •ADAPTOR AND NUT
56 3020302 •BRACKET
OPTIONAL
35 3002762 • • DUCTED COMBUSTION AIR INTAKE KIT
40 3949071 •SHORT COMBUSTION HEAD 5” (273T1)
41 3006978 •TURBULATOR DISC
42 3006966 •ELECTRODE SUPPORT
43 3006965 •NOZZLE ADAPTER
44 3006979 •NOZZLE OIL TUBE - SHORT
45 3005888 •REGULATOR ASSEMBLY - SHORT
46 3005890 •ELECTRODE ASSEMBLY - SHORT
47 3006981 •SHORT AIR TUBE
48 3006983 •END CONE ADAPTER
49 3006984 •END CONE
40 3949072 •LONG COMBUSTION HEAD 10” (273T2)
41 3006978 •TURBULATOR DISC
42 3006966 •ELECTRODE SUPPORT
43 3006965 •NOZZLE ADAPTER
44 3006980 •NOZZLE OIL TUBE - LONG
45 3005889 •REGULATOR ASSEMBLY - LONG
46 3005891 •ELECTRODE ASSEMBLY - LONG
47 3006982 •LONG AIR TUBE
48 3006983 •END CONE ADAPTER
49 3006984 •END CONE
40 3949171 •SHORT COMBUSTION HEAD 5” (274T1)
41 3005897 •TURBULATOR DISC
42 3005896 •CROSS - CASTING
43 3006965 •NOZZLE ADAPTER
44 3006987 •NOZZLE OIL TUBE - SHORT
45 3005900 •REGULATOR ASSEMBLY - SHORT
46 3005902 •ELECTRODE ASSEMBLY - SHORT
47 3005892 •SHORT AIR TUBE
49 3005895 •END CONE
40 3949172 •LONG COMBUSTION HEAD 10” (274T2)
41 3005897 •TURBULATOR DISC
42 3005896 •CROSS - CASTING
43 3006965 •NOZZLE ADAPTER
44 3006988 •NOZZLE OIL TUBE - LONG
45 3005901 •REGULATOR ASSEMBLY - LONG
46 3005903 •ELECTRODE ASSEMBLY - LONG
47 3005893 •LONG AIR TUBE
49 3005895 •END CONE

2903377
14
GB
BURNER START-UP REPORT
Model number: Serial number:
Project name: Start-up date:
Installing contractor: Phone number:
LIGHT OIL OPERATION
Oil supply pressure: CO
2
: Low Fire High Fire
Oil suction pressure: O
2
: Low Fire High Fire
Control Power Supply: CO: Low Fire High Fire
Burner Firing Rate: NO
X
: Low Fire High Fire
Low Fire Flame Signal: Net Stack Temp - Low Fire: High Fire
High Fire Flame Signal: Comb. Efficiency - Low Fire: High Fire
Low Fire Nozzle Size: Overfire Draft:
High Fire Nozzle Size: Smoke number:
CONTROL SETTINGS
Operating Setpoint: Low Oil Pressure:
High Limit Setpoint: High Oil Pressure:
Low Gas Pressure: Flame Safeguard Model
Number:
High Gas Pressure: Modulating Signal Type:
NOTES

2903377
FR
PRÉCAUTIONS POUR L'INSTALLATION
AIR POUR COMBUSTION
Ne pas installer le brûleur dans une salle n'ayant pas assez d'air pour la combustion. Assurez-vous qu'il y ait
une alimentation en air adéquate pour la combustion si la salle de la chaudière/four est encastrée. Il peut
être nécessaire de créer une fenêtre pour permettre à suffisamment d'air d'entrer dans la salle de la chau-
dière/four.
L'installateur doit suivre des ordonnances locales à ce sujet.
CANADA Il est suggéré que l'installateur suive la norme CSA B139.
USA Il est suggéré que l'installateur suive le manuel NFPA #31.
CHEMINÉE
Assurez-vous que la cheminée soit suffisante pour traiter les gaz d'échappement. Il est recommandé que
seul le brûleur soit raccordé à la cheminée. Assurez-vous qu'il soit propre et sans obstructions.
FILTRE À HUILE
Un filtre à huile externe est NÉCESSAIRE, même en cas de présence de filtre interne à la pompe. Le filtre
doit être remplacé au moins une fois par an et le boîtier du filtre être nettoyé avant d'installer la nouvelle car-
touche filtrante.
TIRAGE
Suivre la notice livrée avec l'appareil de chauffage. La pression dans la zone de combustion doit demeurer la
plus proche possible de zéro. Le brûleur fonctionnera avec un léger tirage ou pression dans la chambre.
CONNEXIONS ÉLECTRIQUES
CANADA Toutes les connexions électriques doivent être effectuées conformément au C.E.C. Part 1, et à
tous les codes locaux. Le système doit être mis à la masse.
USA Toutes les connexions électriques doivent être effectuées conformément au Code électrique na-
tional, et à toutes les ordonnances locales. Le système doit être mis à la masse.
FONCTIONNEMENT DU BRÛLEUR DE CONTRÔLE
Vérifier le brûleur et expliquer son fonctionnement au propriétaire. Assurez-vous de laisser la feuille d'Ins-
truction du propriétaire chez le propriétaire.
EXTINCTEUR
Si requis par les codes locaux, installer un extincteur approuvé.
CONNEXIONS ÉLECTRIQUES
Dans la plupart des localités, un fil de chiffre 14 doit être utilisé à l'intérieur d'un conduit métallique. Le sys-
tème doit être mis à la masse. Un interrupteur de service doit être placé près du brûleur sur une paroi igni-
fuge dans un endroit facilement accessible.

2903377
FR
INDEX
CONTENU DE L'EMBALLAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
IDENTIFICATION DU NUMÉRO DE SÉRIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DONNÉES TECHNIQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Spécifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Dimensions du brûleur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Identification des composants du brûleur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Dimensions de la bride de montage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PRÉPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MONTAGE DU TUBE D'AIR SUR LE CHÂSSIS DU BRÛLEUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MONTAGE DU BRÛLEUR SUR LA CHAUDIÈRE OU LE FOUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Méthode 1 - Bride de montage universelle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Méthode 2 - Collier avec demi-bride. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Méthode 3 - Montage sur pied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CÂBLAGE FAIT EN USINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CÂBLAGE À RÉALISER SUR LE LIEU D'INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLATION DU GICLEUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
MONTAGE / DÉMONTAGE DU GROUPE TIROIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RÉGLAGE DE L'ÉLECTRODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RÉGLAGE DU TURBULATEUR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RACCORDEMENT DES TUYAUX D'HUILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Un tuyau (système d'alimentation par gravité) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Deux tuyaux (système de relevage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PURGE DE LA POMPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Un tuyau (système d'alimentation par gravité) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
Deux tuyaux (système de relevage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
RÉGLAGE DE LA PLAQUE DE RÉGLAGE DE L'AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
TABLEAU DE RÉGLAGE DU BRÛLEUR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CYCLE DE DÉMARRAGE DU BRÛLEUR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CATALOGUE ÉCLATÉ DES PIÈCES DÉTACHÉES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
CATALOGUE DES PIÈCES DÉTACHÉES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
RAPPORT DE DÉMARRAGE DU BRÛLEUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14