Riello Riello F10 User manual

Installation, use and maintenance instructions
Instructions pour installation, utilisation et entretien
2903377 (5) - 09/2014
Single stage operation oil burners
Brûleurs à huile à une allure
CODE MODEL - MODÈLE TYPE
3083058 F10 WITH ELECTRONIC AIR SHUTTER
F10 AVEC OBTURATEUR D'AIR ÉLECTRONIQUE 260T
3083059 F10 WITH ELECTRONIC AIR SHUTTER
F10 AVEC OBTURATEUR D'AIR ÉLECTRONIQUE 260T
3083060 F15 WITH ELECTRONIC AIR SHUTTER
F15 AVEC OBTURATEUR D'AIR ÉLECTRONIQUE 250T
GB
F
POUR APPLICATIONS DE MISE À NIVEAU UNIQUEMENT
Si ce brûleur doit être installé avec un autre appareil avec lequel il est livré (comme une chaudière ou un
four), il faudra suivre la notice livrée avec l'unité chauffante dans la mesure où les instructions peuvent dif-
férer de celles reportées dans ce manuel.
- Les pages qui suivent contiennent toutes les informations, descriptions et schémas permettant une ins-
tallation et un branchement approprié du brûleur. Veuillez lire attentivement ce manuel avant de procé-
der à l'installation de l'appareil.
-Ce manuel doit être conservé par l'utilisateur de l'appareil. L'installateur doit veiller à ce que les instructions
pour l'installation et le fonctionnement du brûleur reportées dans ce manuel soient respectées et appliquées
selon la loi du pays d'installation de l'appareil.
ATTENTION
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the in-
stallation and set-up instructions supplied with the heating unit, as settings may differ from those shown in
this manual.
- The following pages contain information, descriptions and diagrams for the proper installation and wir-
ing of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer’s responsibility to ensure
that the burner installation and operation instructions mentioned in this manual are followed and operated
within local code authority limits.
WARNING

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INSTALLLATION PRECAUTIONS
AIR FOR COMBUSTION
Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for
combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit suffi-
cient air to enter the boiler/furnace room. The installer must follow local ordinances in this regard.
CANADA It is suggested that the installer follow CSA standard B139.
USA It is suggested that the installer follow NFPA manual #31.
CHIMNEY
Be sure chimney is sufficient to handle the exhaust gases. It is recommended that only the burner be con-
nected to the chimney. Be sure that it is clean and clear of obstructions.
OIL FILTER
An external oil filter is REQUIRED, even though there is an internal strainer in the pump. The filter should be
replaced at least once a year, and the filter container should be throughly cleaned prior installing a new filter
cartridge.
DRAFT
Follow the instructions furnished with the heating appliance. The pressure in the combustion area should be
kept as close to zero as possible. The burner will operate with a slight draft or pressure in the chamber.
ELECTRICAL CONNECTIONS
CANADA All electrical connections should be done in accordance with the C.E.C. Part 1, and all local codes.
The system should be grounded.
USA All electrical connections should be done in accordance with the National Electrical Code, and all
local ordinances. The system should be grounded.
CONTROL BURNER OPERATION
Check out the burner and explain its operation to the homeowner. Be sure to leave the Owner’s Instruction
sheet with the homeowner.
FIRE EXTINGUISHER
If required by local codes, install an approved fire extinguisher.
ELECTRICAL CONNECTIONS
In most localities, a number 14 wire should be used inside a metal conduit. The system should be grounded.
A service switch should be placed close to the burner on a fireproof wall in an easily accessible location.

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TABLE OF CONTENTS
PACKAGE CONTENTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SERIAL NUMBER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Burner dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Burner components identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Flange dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INITIAL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY OF AIR TUBE TO BURNER CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MOUNTING BURNER TO BOILER OR FURNACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Method 1-Universal Mounting Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Method 2-Semi-flange Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Method 3-Pedestal Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INTERNAL FACTORY WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPLICATION FIELD WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
NOZZLE PLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INSERTION / REMOVAL OF DRAWER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ELECTRODE SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
TURBULATOR SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OIL LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PUMP PURGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SETTING THE AIR ADJUSTMENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
BURNER ADJUSTMENT TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
BURNER START-UP CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EXPLODED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SPARE PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
BURNER START-UP REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

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PACKAGE CONTENTS LIST
Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin-
ning the installation.
SERIAL NUMBER IDENTIFICATION
Your Riello burner may have been manufactured in more than one location and therefore there are two possible serial
number identification.
The Riello 9 character serial number, example,
06 01 12345, is identified as follows:
06 = Last two digits of the year of manufacture;
01 = Week of manufacture;
12345 = Increment of 1 for each burner produced – specific
to product code – reset to zero each January 1
st
.
Quantity Description Code F10 Code F15
1 Burner chassis with cover 3083058 - 3083059 3083060
1 Universal mounting flange + mounting gasket 2567390 2567395
1 Parts bag 2566281 - 2566287 2566282
1 Parts bag 2567337 2567338
1 By-pass plug 2623539
1 Installation manual 2903377
1Separate carton -OEM burners shipped with combustion head mounted
Combustion Head
Parts bag 2566287 - 2566281 (F10)
2566282 (F15) Parts bag 2567337 (F10) 2567338 (F15)
Quantity Description Quantity Description
1
1
1
1
2
2
2
Female 1/4” NPT adapter
Male 3/8” NPT adapter
Oil pump connector (supply)
Oil pump connector (return)
Mounting flange bolts (short)
Nuts
Chrome nuts
2
2
2
Semi-flange bolts (long)
Semi-flanges
Nuts
(06) (01) (12345)
Year of
manufacture Week of manufacture Increment

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TECHNICAL DATA
SPECIFICATIONS
BURNER DIMENSIONS
E1: 10-inch long (254mm) tubes are also available.
BURNER COMPONENTS IDENTIFICATION
Fuel No heavier than # 2 oil
F10 Firing rate - Effective Output 1.45 to 2.95 GPH - 203,000 to 413,000 BTU/h
F15 Firing rate - Effective Output 2.55 to 5.75 GPH - 357,000 to 805,000 BTU/h
Voltage (single phase) 120V 60Hz (+ 10% - 15%)
F10 Absorbed electrical power 230 Watts
F15 Absorbed electrical power 516 Watts
F10 Motor (rated) - Capacitor 3250 rpm Run Current 2.2 AMP - 12.5 µF
F15 Motor (rated) - Capacitor 3250 rpm Run Current 4 AMP - 16 µF 260V
Pump pressure 130 to 200 psig
Primary control RIELLO 530 SE/C
Ignition transformer 8kV 16mA
Model A B C D E F G H I L M
F10 Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16 5 1/2 7 1/2 8 15/32 3 31/32 7 3/32
mm 262 305 204 100 127 265 140 190 215 101 180
F15 Inches 11 3/4 13 25/32 9 1/16 4 11/16 5 11 27/32 6 17/32 8 1/4 9 1/4 4 31/32 7 7/8
mm 298 350 230 119 127 301 166 210 235 126 200
D7428
B
A
EF
E1
C
D
1
2
3
4
5
6
89
12
13
14
15
11
10
16
7
D12171
BURNER COMPONENTS
1 Lockout indicator lamp and reset button
2 Primary control
3 Primary control sub-base
4 Pump pressure regulator
5 Motor
6 Air adjustment and shutter
7 Electronic air shutter assembly
8 Combustion head
9 Semi flange 2 pieces
10 Mounting flange with gasket
11 Supply fuel line port
12 Pump valve (coil)
13 Vacuum gauge port
14 Pressure gauge and bleeder port
15 Return fuel line port
16 Solenoid valve (only for F15)
M
60°
45°
30°
D7351
L
G
H
I

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INITIAL SET-UP
A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present.
B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover.
C) Remove drawer assembly from air tube, insert nozzle and set Turbulator adjustment for specific input required, then
set aside.
D) Mount air tube to burner chassis.
ASSEMBLY OF AIR TUBE TO
BURNER CHASSIS
The air tube and drawer assembly are
shipped in a carton separate from the burner
chassis. Choose the proper air tube length to
obtain the tube insertion for the specific in-
stallation.
A) Remove the AIR TUBE and BURNER
CHASSIS from their respective cartons.
B) Remove the DRAWER ASSEMBLY (1)
from inside the AIR TUBE by loosening
the screw (2). Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE, install the required nozzle (see page 8)
and set aside.
C) Remove the two BOLTS (3) from FRONT PLATE (4) of the BURNER CHASSIS. Align the two holes on the AIR
TUBE HOLDING PATE (5) with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS (3) re-
moved. Replace the BOLTS and fingers tighten only. Re-install DRAWER ASSEMBLY into AIR TUBE. Tighten
SCREW (2) securely.
D) Tighten the two bolts (3) securely.
MOUNTING THE BURNER TO THE BOILER OR FURNACE
There are three possible methods to mount the burner, depending on the individual application. These are:
1) Universal flange bolted to Boiler/Furnace unit.
2) Semi-flange collar bolted to Boiler/Furnace unit.
3) Universal flange mounted to optional Pedestal mount, where flange mounting direct to appliance is not possible.
Pedestal kit must be ordered separately.
METHOD 1 – UNIVERSAL MOUNTING FLANGE
S7462
S7461
A
B
A
B
DRY BASE
BOILER
D6013
D6014
COMBUSTION
CHAMBER

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A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads
are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided.
B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and
the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance
mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.
C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to the AIR TUBE using the two long BOLTS (6). Be
sure that the ADJUSTABLE COLLAR (9) is properly positioned so the outside edge of the END CONE will be at least
¼ inch (6.5mm) back from the inside wall of the refractory of the combustion chamber (see dimension B above). The
measured length (A) is to include MOUNTING GASKET and FLANGE, if used.
D) The burner may now be attached to the heating unit by insetting the AIR TUBE through the BURNER ACCESS
HOLE (8) and into the appliance, making sure the BOLTS (1) line up with the two HOLES (5) in the ADJUSTABLE
COLLAR (9). Secure the burner in place using two NUTS (7).
A visual verification of the air tube insertion into the combustion chamber of the heating unit is suggested. Dimension B
should be at least ¼” (see drawing).
NOTE:
A suggested method for creating mounting bolt holes in the mounting gasket: Hold the gasket against the appliance
mounting bolts using the mounting flange for proper positioning. Lightly tap the flange with a hammer to form the holes.
METHOD 2 – SEMI-FLANGE COLLAR
A) Follow item C from METHOD 1.
B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/fur-
nace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit.
Then drill ¼ inch (6.5mm) holes through the front plate of the unit, using marks as a guide.
C) Install two short BOLTS (1) through the front plate of the heating unit from the inside, and secure on the outside us-
ing the two special CHROME NUTS (2).
D) Follow item D from METHOD 1.
METHOD 3 – PEDESTAL MOUNT
Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the pedestal. Secure
burner to MOUNTING FLANGE as in METHOD 1, item A, C and D.
NOTE:
It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and
securing brackets to the floor.
WHEN THE COMBUSTION CHAMBER IS LINED WITH A REFRACTORY MATERIAL, IT IS
IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA, AS EXCESSIVE
HEAT AT BURNER SHUT DOWN WILL DAMAGE THE END CONE.
WARNING

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INTERNAL FACTORY WIRING
➤ Do not swap neutral and phase over, follow the diagram shown carefully and carry out a good
earth connection.
➤ Minimum wire size AWG 18.
➤ All wiring must be done in accordance with existing codes, both national and local.
WARNING
CAPACITOR
PUMP VALVE
MOTOR
(COIL)
ELECTRONIC AIR
SHUTTER ASSY.
D7328
M
1
AUX
2345678
LN
12 11
9
N
L
T
B
CD
A
C
D
A
B
B
AUX
6
11
10
Key to lay-out
A- Brown
B- White
C- Blue
D- Black
PUMP VALVE
(COIL)
MOTOR
CAPACITOR
ELECTRONIC AIR
SHUTTER ASSY.
RIELLO 40 F10
RIELLO 40 F15
6- 120V source activates shutter open
11 - Motor lead 120V source
- 120V control lock out alarm terminal
AUX - Costant 120V auxiliary terminal - electronic air shutter

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APPLICATION FIELD WIRING
WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL BOX
INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE
AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT IN NO BURNER OPERATION OR AIR SHUTTER
WILL NOT CLOSE.
PLEASE NOTE:
OPERATING LIMIT AND SAFETY LIMIT ARE TWO SEPARATE LIMITS.
Key to lay-out:
1- Main disconnect fuse
2- Manual service switch
3- Safety limit device
4- Operating limit device
5- Earth ground connection burner chassis
6- Burner control remote lock out alarm device - wired & supplied by others
AUX - Auxiliary bub base add-on connector (air shutter)
T - T - 24V thermostat connections - low voltage operated system
MIN. WIRE SIZE:
INSULATED 18 AWG SOLID OR 16 STRD. RATED 105° C
PROPER EARTH GROUNDING MEANS REQUIRED ALL WIRING SHOWN PROVIDED BY OTHER.
DO NOT activate burner until proper oil line connections have been made, or failure of the pump
shaft seal may occur.
DO NOT activate burner until all safety and operating controls have been wired in series with the
burner, as required by local code authorities and/or as specified by the appliance manufacturer.
AIR SHUTTER
MOTOR AIR SHUTTER MOTOR
24V SWITCHING RELAY
WARNING

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NOZZLE PLACEMENT
A) Determine the proper firing rate for the boiler or furnace units,
considering the specific application, and then use the Burner
Setup charts on page 12 to select the proper nozzle and pump
pressure to obtain the required input from the burner.
B) Remove the NOZZLE ADAPTER (2) from the DRAWER AS-
SEMBLY by loosening the SCREW (1).
C) Insert the proper NOZZLE into the NOZZLE ADAPTER and
tighten securely (Do not over tighten).
D) Replace adapter, with nozzle installed, into drawer assembly
and secure with screw (1).
INSTALLATION/REMOVAL
OF DRAWER ASSEMBLY
Removal:
A) Loosen off oil delivery tube nut
from pump.
B) Loosen SCREW (3), and then un-
plug CONTROL BOX (1) by care-
fully pulling it back and then up.
C) Remove the AIR TUBE COVER
PLATE (5) by loosening the re-
taining SCREW (4) (Two
SCREWS – Model F15).
D) Loosen SCREW (2), and then
slide the complete drawer assem-
bly out of the combustion head as
shown.
E) To insert drawer assembly, re-
verse the procedure in items A to
D above.
ELECTRODE SETTING
IMPORTANT:
These dimensions must be observed and verified.
TURBULATOR SETTING
A) Loosen NUT (1), and then turn SCREW (2) until the INDEX MARKER
(3) is aligned with the correct index number as per the Burner Setup
charts, or OEM specifications given with the appliance.
B) Retighten the RETAINING NUT (1).
NOTE: OEM specifications take priority over retrofit specifications
shown in this manual.
NOTE: Zero and five are scale indicators only. From left to right the
first line is 5 and the last line 0.
S7459
S7460
5/32” or 4 mm
5/32” to 13/64” or 4 to 5 mm
13/64”
5 mm
D6003
3
2
1
D5997