Ries Highly WHP03300PSV-F8JUN User manual

HitachiHighly
Rollkolbenverdichter
Rotary Compressors
Spezifikation
Installation Manual
RIES GmbH, Rudolf-Diesel-Str. 10, D 64569 Nauheim, GERMANY
Phone: [phone], Fax: [phone], Email: [email protected], Website: www.ries-gmbh.de
R 290
14,0 cm3/rev
WHP03300PSV-F8JUN
220-240V/1/ 50Hz

Table of contents
1.WHP03300PSV-F8JUN Sp ecifications ————————1～4
1.
Application range
2.
Compressor Specifications
3.
List of parts and drawings
4.
general characteristics
2. Benchmarks for Rotary Compressors ———————5～10
1.
System Design Constraints
2.
Process limitations
3.
O t h e r
3. acceptance —————————11
1.
Acceptance basis
2.
Acceptance rules
——————————12～21
4.D r aw i ng
5. Modification experience
——————————22

SUBJECT
Model WHP03300PSV-F8JUN SPECIFICATION
PAGE：1/22
1.
SCOPE
This specification is applied to SHANGHAI HIGHLY rotary
compressor.
2.
SPECIFICATION OF COMPRESSOR
2.1 Model
WHP03300PSV-F8JUN
2.2 Rated Voltage-Frequency-Phase 220V～240V/50Hz/
2.3 Application Heat pump water heater
2.4 Refrigerant R-290
2.5 Compressor Cooling
Forced air
2.6 Displacement
17.0ml/rev
single-cylinder
2.7 Rated capacity(see*) 3442W
2.8 Motor input(see*) 792W
2.9 COP 4.34
2.10 Current 3.70A
2.11 Allowable amount of
refrigerant charge
2.12 Amount of oil charge
750g
180±20ml (Initial)
2.13 Oil Synthetic oil or equivalent
2.14 Space volume of inner case
2.15 Net weight
1000ml
9.7kg incl. oil

SUBJECT
Model WHP03300PSV-F8JUN SPECIFICATION
PAGE：2/22
1/4”quick connect type 1/
2.16 Hermetic Terminal
2.17 Motor
Permanent Split Capacitor
25μF /400 V
21.0A (at 240V)
Rated voltage±10%
3.74/4.35 Ω(at 20℃)
Type
Capacitor
Locked rotor amps
Approved voltage range
Winding resistance(M/S)
2.18 Rated conditions
220V
7.2℃
54.4℃
46.1℃
35.0℃
35.0℃
Voltage
Evaporating temp.
Condensing temp.
Liquid temp. entering expansion valve.
Return gas temp.
Ambient temp.
2.19 Noise(see appendix)
66dB(A)
2.20 Vibration(see appendix) 15m/s2
2.21 Starting performance (1) The starting voltage should be as follows.
(2) The starting pressure should be balanced
between the suction and discharge of the
compressor and should be adjusted to the
following table.
(3) The temperatures of the compressor encl-
osure should be more than 20℃continuously
at the following table.

SUBJECT
Model WHP03300PSV-F8JUN SPECIFICATION
PAGE：3/22
TABLE 1
Starting Conditions
Spec
Motor temperature
Pressure
MPa{kgf/
cm2G}
Starting voltage
(V2)**
Cold-Starting
Cold state (room temperature)
1.027{9.46}
Below 85% of
rated voltage
Hot-Starting(Standard)
Hot state after operated under
standard load condition
0.984{9.02}
Below 85% of
rated voltage
Hot-starting(Overload)
Hot starte after operated under
overload Condition
1.069{9.88}
Below 90% of
rated voltage
*. Rated capacity and motor input are measured by secondary Refrigerant
calorimeter Methods of JIS B8606 by Shanghai Highly Electrical Appliances Co.,
Ltd. Allowable capacity should be more than 97% of the rated capacity and
Allowable motor input should be less than 103% of rated motor input.
**. V2means minimum voltage measured between pins
of hermetic terminal at the compressor starts. V2
***. The sucti
on pressure is measured on the position above the filte
r of accumulator.

SUBJECT
Model WHP03300PSV-F8JUN SPECIFICATION
PAGE：4/22
3.
PARTS AND DRAWING LIST
PARTS NAME
QTY/SET
DRAWING NO.
REMARKS
Compressor
1
Dimensioned sketch
Mounting
parts
Mount Assy
Rubber mount
1
3
SC01DA55
SC01DA68
*
Electrical
parts
Terminal cover
Packing
Flange nut
Run capacitor
1
1
1
4CYC01233
4CYC01234
SC01D430
SC01D352H18
*
4CYC01235
Lead routing
Performance curve
*. Out of supply，for reference.
4. CHARACTERISTICS
4.1 Residual moisture 120mg MAX
4.2 Residual impurities 60mg MAX

ROTARY COMPRESSOR CRITERIA FOR LONG LIFE
REFRIGERATION SYSTEM
PAGE：5/22
1. SYSTEM DESIGN LIMITATIONS
1.1 Powersource and Voltage
Voltage applied to hermetic terminal should be within the range mentioned
in this specification.
In the case of three phase, the phase imbalance should be within 3% among
the compressor terminals. The phase imbalance should be calculated
according to the follow formula.
(V)max-(V)mean
The phase imbalance=
×100%
(V)mean
(V)max: maximum voltage among the three terminals
(V)mean: average voltage among the three terminals.
1.2 Operating Temperatures and Pressures
The operating temperatures and pressures of the compressor should be
within the range shown in the table 2.
1.3 Operating and Shut-off Period
The compressor should be operated continuously at least for 5 minutes after
being turned ON.
3 minutes shut-off time should be ensured at least until restarting.
1.4 Liquid Refrigerant Back
When knocking noise, current increase and undesirable vibration are caused,
another accumulator should be equipped to the compressor and/or refrigerant
charge should be reduced to prevent liquid refrigerant back.

ROTARY COMPRESSOR CRITERIA FOR LONG LIFE
REFRIGERATION SYSTEM
PAGE：6/22
Table 2
Item
Operating Envelope
Discharge pressure
MPa{kgf/cm2G}
3.13 {30.91}MAX
（condensing temperature :80℃）
（see graph 1）
Suction Pressure
MPa{kgf/cm2G}
0.168~0.95 {0.678~8.67}
(Evaporation Temperature ：
-30℃~25℃)
Compressor case
bottom temp
99℃or below and 6 degrees
higher than condensing temperature
Motor winding temp. Voltage ±10% 127℃MAX
Motor winding temp.
under locked-rotor
condition
under stable condition:
OLR
OFF
Temp Highest
Average
165℃MAX
Highest
190℃MAX Average
OLR ON
time
Accumulator temp Higher than outlet pipe of
evaporator

ROTARY COMPRESSOR CRITERIA FOR LONG LIFE
REFRIGERATION SYSTEM
PAGE：7/22
Graph 1
P1
P2
P3
P4
P5
P6
P7
P8
Condensing temperature
75℃
25℃
10℃
10℃
65℃
80℃
80℃
80℃
Evaporation Temperature
25℃
25℃
10℃
-30℃
-30℃
-10℃
-5℃
10℃

ROTARY COMPRESSOR CRITERIA FOR LONG LIFE
REFRIGERATION SYSTEM
PAGE：8/22
The system should not flood back liquid to the compressor under all
conditions.
There should be superheated gas returned to the compressor under all normal
operating conditions.
1.5 Allowable Incline
The allowable incline should be less than 5during operation.
1.6 Pipe Vibration
The displacement of the pipes, which connect from the compressor to other
parts of the refrigerator systems, should be less than 0.8mm(1/32”)when
the compressor is operating at rated frequency +10Hz/ -10Hz and voltage range
of rated ±10%.
Displacement in excess of 0.8mm(1/32”) will require changing tube length
and/or routing.
1.7 Connecting Tube Design
In designing and routing tubing that connect from the compressor to the
other parts of the air conditioner, following should be considered.
Moving tubes to the moving parts; minimum clearance 12.7mm(1/2”)
Moving tubes to non-moving parts; minimum clearance 9.5mm(3/8”)
Moving tubes never touch to lead wire.
1.8 Water pressure resistance
16.2Mpa[G]{165.2Kgf/cm2[G]}的压力 1
Keep 16.2Mpa[G] {165.2Kgf/cm2[G]} (over 1 minute)，confirm if there is someplace broken
and note the pressure data.

ROTARY COMPRESSOR CRITERIA FOR LONG LIFE
REFRIGERATION SYSTEM
PAGE：9/22
2.
PROCESS LIMITATIONS
2.1
The manufacturing process of refrigerating system must comply with the regulations
related to flammable refrigerants, since R290 is flammable refrigerant.
2.2 The degree of vacuum in the refrigerating system should be less than 20Pa
{150×10-3mmHg}at room temperature just before charging refrigerant.
The quantity of water should be less than 0.2ml.
2.3 The weight of foreign particles on the inside surface of the heat
exchanger tubes should be less than 0.05g/㎡.
Metallic dust should not be permitted to enter the refrigerating system.
This value means the weight of foreign particles filtered after washing
inside surface of the heat exchanger tubes with R-11.
2.4 Eliminate all system contaminants such as trichlorethylene, alkalies,
soap, acid, oil & washing fluid used at machining the heat exchanger tubes.
2.5 Purge parts with dry nitrogen or dry air to remove remains in parts
(dust, detergent，etc.) before assembly of system.. Time for purging :over one
second for pipe ;over three seconds for heat exchanger . Purging pressure:
0.9±0.1MPaG.Dew point of dry air: Below-20°C.
Dry nitrogen should be charged in compressor before assembly of system.
Welding should be finished within one minute after charge of nitrogen. Dry
nitrogen needs to be charged again and weld if over one minute. Always purge
the compressor with dry nitrogen during assembly of system .
2.6 The motor winding temperatures should be less than 149 ℃in process of
manufacturing the refrigerating system. The temperature of the hermetic
terminal body should be less than 177℃.
2.7 The compressor should be operated for more than 20 seconds within 15
minutes after charging refrigerant into the system so proper lubrication
results. 。

ROTARY COMPRESSOR CRITERIA FOR LONG LIFE
REFRIGERATION SYSTEM
PAGE：10/22
3. MISCELLANY
3.1 The pipe and hermetic pens attached to the compressor should not be bent.
3.2 The compressor should never be operated while under vacuum；otherwise,
internal arcing can cause damaging parts.
3.3 The compressor should not be operated to form a vacuum and to absorb air.
3.4 The compressor should not be left opened in the atmosphere for more than
15 minutes.
3.5 The electric pulse should not be applied to the hermetic terminals when
the compressor is under vacuum.
3.6 The compressor should be kept in the clean place with low-moisture.
3.7 The compressor must not be applied for transportation equipment, such as
automobiles, trains, ships, and others.
3.8 The compressor should not be splashed with water intentionally.
3.9 Refrigerant should be charged from the end of condenser of refrigerating
systems. Never charge refrigerant to the compressor directly.
3.10 Temperatures within systems during stable compressor operation should
not be less than -35℃to prevent wax precipitation from the oil.
3.11 Compressor mounting
Rubber grommets are designed soft to provide the noise isolation and
to lessen vibration energy transmission.
Stud bolt should be designed to provide sufficient clearance for noise
and vibration isolation and to prevent compressor from coming off its
mount.
3.12 Compressor can be used when ambient temperature is higher than -10℃. Confirm the start-up of
compressor if the temperature of compressor surface is below -10℃.

ROTARY COMPRESSOR CRITERIA FOR LONG
LIFE REFRIGERATION SYSTEM
PAGE：11/22
3.13 The first starting voltage supplied to the refrigerating system should
be more than the starting voltage mentioned TABLE 1(page 3).
3.14 The compressor should be kept out of the corrosive atmosphere such as
in a chemicals storage, beside a hot spring and so on.
3.15 The lead wires should be connected to hermetic terminals without
being touched on the surface of the compressor.
3.16 The fuse or/and breaker should be equipped in the main circuit.
3.17 The oil should be returned continuously to the compressor and not stayed
in the refrigerating system.
3.18 There should be adequate clearance between the OD26-under-surface of
Bolt-Head and the upper surface of rubber grommets.
3.19 Please ensure the reliability of the reversing valve, electromagnetisms valve, defrost
organization , refrigerant controller, fan electromotor etc. in the refrigeration
system, because these parts’failure correlates to the breakdown of the
compressor. Moreover, adopt the design, manufacture and manipulation methods to
guarantee the least refrigerant leakage.
3.19 To avoid water and impurity into the refrigeration system and make sure no leakage
of refrigerant during the operating course. It’s required to direct the erector
and maintenanceman of air-conditioner.

Check upon Delivery
PAGE：12/22
1.
Basis for Checking upon Delivery
The Performance test will be carried out in accordance with this “compressor
specification”.
The Safety Performance in accordance with GB4706.1 Safety of household and
similar electrical appliances General requirements and GB 4706.17 Safety
of household and similar electrical appliances Particular requirements for
motor-compressor.
2.
Rule for Checking upon Delivery
If come across any quality problem, please notify the company in written form
within 30 days after the arrival of the cargo, the company shall exchange
exactly the number of the products, otherwise they shall be regarded as being
up to standard.

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