RIEXINGER BSM 631 User manual

Translation of the original operating manual
Operating manual
Band-saw machine for plastic pipes
Type BSM 631 / BSM 800 / BSM 1000

Status April 2016
© Eugen Riexinger GmbH & Co. KG

1
Table of contents
1. Important basic information 5
1.1 Operator evaluation 5
1.2 Legal notice 5
1.3 Safety symbols 5
1.4 Used notation styles 6
1.5 Used abbreviations 6
1.6 Location of objects in the room 7
1.7 Labelling on the machine 8
2. Basic safety instructions 9
2.1 Behaviour in case of emergency 9
2.2 Follow the operating manual 9
2.3 Usage according to regulations 9
2.4 Improper usage 10
2.5 Personnel requirements 10
2.6 Informal safety measures 12
2.7 Properly functioning of protective devices 12
2.8 Organizational measures 12
2.9 Other hazards 12
2.9.1 Fire hazard 13
2.9.2 Electrical hazards 13
2.9.3 Laser radiation (optional) 13
2.9.4 Mechanical hazards 14
2.9.5 Heat hazards 14
2.9.6 Environmental hazards 14
3. Technical data 15
3.1 General information 15
3.2 Delivery contents 16
3.3 Dimensions and weight 16
3.4 Equipment 16
3.5 Workpieces 17
3.6 Electrical connection 17
3.7 Pneumatic connection (optional) 18
3.8 Suction of saw shavings 18
3.9 Emissions 18
4. Setup and function 21
BSM 631 / BSM 800 / BSM 1000

2
4.1 Overview 21
4.2 Functionality 22
4.3 Safety concept 22
4.3.1 Emergency-off circuit 22
4.3.2 Safety button 23
4.3.3 Further safety equipment 23
5. Delivery, in-company transport and storage 25
5.1 Delivery 25
5.2 Environmental conditions for storage and transport 25
5.3 In-company transport 25
6. Setup and activation 27
6.1 Setup location 27
6.1.1 Floor conditions 27
6.1.2 Lighting 27
6.2 Environmental operating conditions 27
6.3 Setup plan 28
6.4 Setting up the machine 29
6.5 Connect to electrical power supply 30
6.6 Establish pneumatic connection (optional) 30
6.7 Connect to suctioning (optional) 31
6.8 Initial operation 31
7. Operation 33
7.1 Before start-up 33
7.2 Protective equipment 33
7.3 Turning the BSM 631 / BSM 800 / BSM 1000 on and off 33
7.4 Control panel 34
7.5 Foot pedal (optional) 35
7.6 Setting the saw feed rate 35
7.7 Setting the sawing angle 37
7.8 Loading the machine 38
7.9 Space between saw-band guide and workpiece 42
7.10 Sawing 43
8. Finding and repairing malfunctions 45
8.1 Reparing mechanical malfunctions 45
8.2 Repair electrical malfunctions 46
8.3 Check saw-band motor 47
8.4 Setting lower limit switch 48
BSM 631 / BSM 800 / BSM 1000

3
8.5 Set optical cut indicator (optional) 49
8.6 Guarantee 50
8.7 Error report 51
9. Maintenance 53
9.1 Cleaning the machine 54
9.2 Tensioning the saw band 55
9.3 Removing the saw band 58
9.4 Inserting the saw band 60
9.5 Greasing 62
9.6 Check safety equipment 64
9.7 BSM 631 / BSM 800 / BSM 1000 maintenance 66
10. Dismantling and disposal 69
10.1 Deactivation 69
10.2 Final shutdown 69
10.3 Disposal 69
11. Annex 71
11.1 Contact form 71
11.2 EC Conformity Declaration 73
11.3 Dimenson sheets 75
11.3.1 Dimension sheet BSM 631 75
11.3.2 Dimension sheet BSM 800 77
11.3.3 Dimension sheet BSM 1000 79
11.4 Circuit diagram 81
11.5 Pneumatic diagram (optional) 82
12. Other informations 83
BSM 631 / BSM 800 / BSM 1000

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BSM 631 / BSM 800 / BSM 1000

1. Important basic information 5
1. Important basic information
1.1 Operator evaluation
Dear operator,
Our operating instructions are updated on a regular basis. Your suggestions for improvement
help us create an increasingly user-friendly operating manual. Please use the contact form for
your suggestions (see Chap. 11 on p. 71).
1.2 Legal notice
Without explicit, written authorisation of the company Eugen Riexinger GmbH & Co. KG the
operating manual may not be electronically or mechanically copied, distributed, changed, for-
warded, translated into another language nor used in any other way.
The company Eugen Riexinger GmbH & Co. KG is not liable for damages resulting from non-
or partial compliance with the operating manual.
1.3 Safety symbols
This operating manual uses the following designations and symbols for hazards:
Danger!
This symbol refers to an immediate danger to the life and health of a person.
Disregarding such notices results in severe harm to a person and may even cause
fatal injuries.
Warning!
This symbol refers to a potentially immediate danger to the life and health of a
person.
Disregarding such notices may result in severe harm to a person and may even
cause fatal injuries.
Caution!
This symbol refers to a potentially harmful situation.
Disregarding such notices may result in minor harm to a person or material dam-
age.
BSM 631 / BSM 800 / BSM 1000

61. Important basic information
Attention!
This symbol gives important information for properly handling the machine.
Disregarding such notices may result in malfunctions or material damage of the
machine or cause damage to the environment.
Information
This symbol provides instructions and particularly useful information. Such infor-
mation helps you use all functions of your machine optimally.
1.4 Used notation styles
This operating manual uses the following notation styles:
lWords or sentences with emphasised meaning are written in italics.
lControl elements on the control panel are written in blue font.
lThe instructions, which the operator follows to perform specific functions, always begin
with a number or a letter. Activities or notifications, which the machine uses as a response
to executed instructions, are marked with a preceding full stop, e.g.:
1. Instruction
a. Instruction
lResponse or notification from machine
1.5 Used abbreviations
IndSafReg Industry Safety Regulations (German implementation of Guideline 2009/104/EG)
DGUV
Roule 3
German Social Accident Insurance (electrical facilities and manufacturing equip-
ment) of the Professional Association for Health and Social Welfare
BSM Band saw machine
GFP Glass fibre-reinforced plastic
PE Polyethylene (thermo-plastic synthetics)
PP Polypropylene (partial crystalline thermo-plastic synthetics)
PVDF Polyvinylidene fluoride (opaque, partial crystalline thermo-plastic fluorine syn-
thetics)
APR Accident Prevention Regulations
BSM 631 / BSM 800 / BSM 1000

1. Important basic information 7
1.6 Location of objects in the room
The spatial information about locations of objects in the room in relation to the BSM 631 / BSM
800 / BSM 1000 always refer to the image below.
BSM 631 / BSM 800 / BSM 1000

81. Important basic information
1.7 Labelling on the machine
Symbol Attachment location Meaning
Saw bow (near the saw
band)
Warning of severance- and cut injury
caused by saw band
Saw bow (near the opti-
cal cut indicator,
optional)
Warning of laser beams
Switchboard cabinet
Control panel
Electrical components
Warning of dangerous electrical voltage
when opening the door of the switchboard
cabinet or the control panel casing or touch-
ing electrical components
Pneumatic pipe tension
(optional)
Warning of crushing between the fixed and
moving machine parts
TYPE LABEL Switchboard cabinet Type label and CE marking of the BSM
631 / BSM 800 / BSM 1000
BSM 631 / BSM 800 / BSM 1000