Rifox WO-1210-ZR User manual

01/2013-Di. Page 1 of 3 Subject to modifications
Operating Manual for Feed Control Unit
Type: WO-1210-ZR, PN 16-40
Connections: DN 15 – 25
1.0 Safety instructions
1.1 Proper use
Any improper use, intervention in the design and deviation from the design data automatically lead to
termination of the warranty. The float-controlled condensate trap is designed for the discharge of
condensate from steam, compressed air and pressure gas systems. Any other use is not permissible. The
manufacturer is not liable for damage resulting from any other use. The user or operator bears the risk in
this case. This also applies analogously to incorrect assembly, startup, use and maintenance.
1.2 Warnings and symbols
There is a risk of personal injury due to escaping operating medium as well as because of pressure,
temperature and weight. Failure to comply with these warnings may lead to accidents.
Follow the instructions in this operating manual.
The operator must ensure that this operating manual and, if necessary, other relevant documents
are available on site.
Only trained or instructed personnel may be assigned to handling this equipment.
Any mode of operation that may impair safety must be avoided.
2.0 General description and use
2.1 Design of the feed control unit
Item 1 Housing cover
2 Housing gasket
3 Housing with connections
5 Set of screws with nuts
7 Float control
8 Supporting structure with rotary
slide valve
9 Float with fork
10 Supporting screw

2.2 Identification, operating limits on rating plate or housing
2.3 Functional limit of standard float control (PMO in bar g)
Cross-section Initial pressure in
ba
r
Dimension Z
IIa 32 Appr. 70 mm
III 13 Appr. 70 mm
IV 11 Appr. 70 mm
V 2,5 Appr. 70 mm
SQ/SK Special accord. service data
2.4 Function / installation / venting / gas compensation
In the lower float position the supply flow is open and closed in upper position.
When reaching a lower tank level the float control unit opens. The addition to the
tank is determined by the dimension Z. To allow a free rising and failing of the tank
level existing in the flow control unit, a pressure compensation line has to be installed
3.0 Assembly
3.1 Fitting
Remove protective caps from inlet and outlet.
Fitting position according to Figure on page 1
Flow direction according to the arrow provided on the rating plate
4.0 Maintenance / Inspection
4.1 Opening the flow control unit and dismantling the float control
1. The control unit must be depressurized
2. Remove the flow control unit completely
3. Loosen hexagon nuts (5.) evenly crosswise, take off cover (1).
4. Loosen support screw (10) and unscrew it completely
5. Remove float control.
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4.2 Disassembling and cleaning the float control

1. After removing the cotter pin (i), the rotary valve (d)
is simply pulled out to the side.
2. Clean the parts using, for example, benzine.
3. Check the rotary valve (d) for wear along the sealing
edge. If wear is detected, the support body (c)
together with the rotary valve (d) must be replaced.
A precise leak test must be carried out by Rifox.
4. During assembly ensure that the notch in the rotary
valve (d) points to the punch mark on the support body (c)
and the cotter pin (i) is inserted and secured again
carefully.
5. The float must be able to move up and down
without resistance.
4.3 Installing the control and assembling
1. The complete float control is inserted into the conical housing seat with the support body (c ) . Ensure
here that the pipe (e) shows upward.
2. The support body (c) is fixed a bush by screwing with a tightening torque appr. 50 Nm.
Tighten torque: 70 Nm.
3. Check the housing gasket (2) and replace necessary.
4. Assembly of housing as shown in figure 1 and acc. to paragraph 3.
5. Tighten housing bolts cosswise.
4.4 Care and maintenance, spare parts
In the case of a great risk of dirt accumulation, the housing should be rinsed thoroughly from time to time, but while
depressurized. If necessary, the float control should also be checked according to point 4.2.
The float control usually does not require special care; maintenance primarily depends on the wear resistance of the
valve seal. See points 4.1 - 4.3 in this connection.
Spare parts: Only original spare parts may be used.
5 Conformity declaration CE
We declare conformity with Directive 97/23/EC of 29.05.97 for the following pressure equipment:
Feed control unit type WO-1210 ZR
The pressure equipment described is a pressure-keeping component in accordance with Article 1, 2.1.4.
Applied conformity assessment procedure according to Annex III:
cat. 2, fluid group 1, module D1
Designated office: Lloyd’s Register Quality Assurance GmbH, Mönkebergstr. 27, D-20095 Hamburg,
Germany.Identification No. 0525
In the case that the equipment is modified without our approval, this declaration shall no longer be valid.
Rifox-Hans Richter GmbH
Special Fittings
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