RITE-HITE FasTrax XL User manual

Manual Part #: 39500157
Model: FSTXXL
Publication: AMEN00316 2020-07-06
FasTrax®XL
High Speed Door
Installation/Service/Owner's Manual
Language: English (Hazards: English, French)

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
2Publication: AMEN00316 2020-07-06
NOTICE TO USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Door Jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lower Track Assembly (STANDARD PROJECTION) . . . . . . . . . 15
Lower Track Assembly (EXTENDED PROJECTION) . . . . . . . . . 17
Lower Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Rear Brace/Primary Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Rear Windbar Roller Tube (EXTENDED PROJECTION) . . . . . . 24
Curtain Roller Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Front Brace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Top Brace (FULL WIDTH HEADER SHROUD ONLY) . . . . . . . . . 27
Curtain Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Primary/Curtain Tube Centering . . . . . . . . . . . . . . . . . . . . . . . . 28
Motor/Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Non-Drive Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
N.P.O. (Non-Powered Opening) (OPTIONAL). . . . . . . . . . . . . . 33
Power Outage Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Lintel Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Front and Rear Windbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Virtual Vision (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Header Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Wireless Activation (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . 56
Label(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Final Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
OPERATION
Close, Stop, and Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Security. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Common Locations (i-COMM 3). . . . . . . . . . . . . . . . . . . . . . . . 60
Common Tasks (i-COMM 3). . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Photoeye Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Power Outage Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MAINTENANCE
Planned Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Drive Sphere Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Retention Strip Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 65
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
PARTS
Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
FSTXXL/Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Virtual Vision Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Roller Tube, Primary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Counterweight Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Shroud/Spreader Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Curtain Roll Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Re-Feed Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
N.P.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Standard Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Extended Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 3
NOTICE TO USER
Thank you for purchasing a Rite-Hite product.
The FasTrax XL is a unique fabric door that helps to
maintain and separate di󰀨erent atmospheres.
Read and understand manual before beginning the
installation, operation or servicing of this door.
Before work begins, verify space clearance requirements
from architectural drawings.
Use i-COMMTM 3 manual with this manual for complete
installation and operation instructions.
Complete "Final Checklist" (page 58) before leaving site.
Store manual near the unit.
The English version of this manual shall prevail over any
error in, or conicting interpretation of, any translations.
Rite-Hite reserves the right to substitute and/or modify
parts and drawings (electrical and architectural) from
those contained in this manual. Separate prints may be
included with the unit.
When ordering parts, include your door serial or RHC
number located on the label on the side support tube
(see Figure 1 on page 6).
For best results, have this product serviced by an
authorized Rite-Hite representative.
A Planned Maintenance Program (P.M.P.), customized to
your specic operation is available and recommended.
For a P.M.P., contact your local Rite-Hite representative
or Rite-Hite technical support at (U.S.) 1-563-589-2722,
1-888-456-3625, (S.A.) [phone],
(E.U.) [phone].
NOTICE
Store dry between 40° and 80° F, [4° and 27° C].
The Rite-Hite®products in this manual are covered by one or more
of the following U.S. patents: 6192960, 6212826, 6330763, 6360487,
6481487, 6560927, 6598648, 6615898, 6688374, 6837296, 6901703,
6964289, 7034682, 7045764, 7111661, 7114753, 7151450, 7578097,
7699089, 7748431, 7757437, 8037921, 8167020, 8113265, 8863815,
8857498, 9222304, 9388634, 9309717, 9493984, 9556672, 9631427,
9771754 and may be covered by additional pending U.S. and foreign
patent applications.
Rite-Hite®, FasTrax®, FasTrax®FR, FasTrax®FR LD, FasTrax® LD,
FasTrax®Washdown, FasTrax®XL, i-COMM™ are trademarks
of Rite-Hite.
Manufactured by Rite-Hite Doors, Inc.
FCC Compliance
NOTE:This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
NOTE: Changes or modications not expressly approved by the party
responsible for compliance could void the user's authority to operate the
equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including
interference that may cause undesirable operation.

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
4Publication: AMEN00316 2020-07-06
SAFETY
Safety Identifications
DANGER
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Indique une situation dangereuse qui, si elle n’est
pas évitée, peut entraîner la mort ou de graves
blessures.
WARNING/AVERTISSEMENT
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Indique une situation dangereuse qui, si elle n’est
pas évitée, peut entraîner la mort ou des
blessures graves.
CAUTION/ATTENTION
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Indique une situation dangereuse qui, si elle n’est
pas évitée, peut entraîner des blessures légères à
modérées.
NOTICE
Indicates a situation which can cause damage to the
equipment, personal property and/or the environment,
or cause the equipment to operate improperly.
NOTE:A note is used to inform you of important
installation, operation, or maintenance information.
Lockout Procedure
Barricade work area and post safety warnings.
Power supply and control must:
• Be disconnected or locked in OFF position
using a lockout device approved by local
codes.
• Have signage that;
−Clearly states repairs are being made.
− Identies person responsible for lockout condition.
NOTE:Only this person should be able to remove
warnings and lockout device.
−Withstands environmental conditions (weather,
wet, and damp, etc.) and remains readable.
General
DANGER
A qualied electrician should install the wiring in
accordance with local electrical codes.
Use lockout procedures to prevent death or severe
personal injury.
L'installation du câblage doit être e󰀨ectuée par un
électricien qualié, conformément aux normes
électriques nationales et locales.
An de réduire le risque de blessures graves ou
mortelles, utilisez des procédures de verrouillage.
DANGER
To reduce risk of injury or death, an earth ground
connection must be made to the green/yellow
control box ground terminal.
If metal conduit is used as the ground connector,
a ground bushing and green/yellow wire must be
properly attached to the conduit for connection to
the ground terminal, per local electrical codes.
Pour réduire le risque de blessures ou de décès,
un raccordement de terre doit être fait à la boite
de contrôle verte/jaune de la borne de terre.
Si le connecteur de terre utilisé est un conduit
métallique, un manchon de mise à la terre et un
câble vert/jaune doivent être correctement xés
au conduit un raccordement à la borne de terre,
par codes électriques locales.
190820

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 5
SAFETY
General Continued
WARNING/AVERTISSEMENT
Failure to restrict the curtain speed can result in
damage to product or injury to personnel. The
curtain may close very quickly if the brake is
fully released.
Partially release the brake to close the door
smoothly.
Le non-respect de restreindre le rideau vitesse
peut entraîner des dommages au produit ou
blesser le personnel. Le rideau peut fermer très
rapidement si le frein est complètement desserré.
Relâchez partiellement le frein pour fermer la
porte en douceur.
WARNING/AVERTISSEMENT
STAND CLEAR!
TENEZ-VOUS À L’ÉCART
Rapid moving door could
cause serious injury or death.
La porte mobile rapide peut
causer des blessures graves
ou la mort.
Door could close automatically.
La porte peut se fermer automatiquement.
DO NOT stand in the doorway, and DO NOT walk
under moving door. Keep door in full view and free
of obstructions while operating.
NE PAS rester debout dans la porte et Ne PAS
marcher sous la porte mobile. Garder la porte en
pleine vue et sans obstruction pendant l’opération.
Repairs or adjustments should be made only by a
trained door systems technician.
Les réparations ou les ajustements ne doivent être
e󰀨ectués que par un technicien agréé.
WARNING/AVERTISSEMENT
The Variable Frequency Drive (in control box)
has a stored charge, it is unsafe to work on for
10 minutes after disconnecting power.
Le variateur de fréquence (dans la boîte de
contrôle) a une mémoire de charge, il est
dangereux de travailler pendant 10 minutes après
la coupure de l’alimentation.
WARNING/AVERTISSEMENT
Cancer and Reproductive Harm
www.P65Warnings.ca.gov
Canver al problèmes du système de reprodution
www.P65Warnings.ca.gov
CAUTION/ATTENTION
During installation and repair, barricade both
sides of the door to prevent unauthorized use.
Pendant l’installation et la réparation, délimitez et
protégez les deux côtés de la porte pour éviter
toute utilisation non autorisée.
NOTICE
The safest location for conduit is at the bottom of the
control box. Failure to install conduit at the bottom of
the control box may void the warranty.
Be extremely careful when drilling conduit holes into
the control box. Drilling too deeply or allowing debris
to fall into electrical components may cause severe
equipment damage or component failure.
DO NOT turn control box upside down when drilling
holes. Holes on top of control box may allow dust
and moisture to enter the control box.
NOTICE
In freezer and cooler applications where a conduit
passes from a warm to cold temperature zone, the
conduit must be sealed with an approved material
per local electrical codes.

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
6Publication: AMEN00316 2020-07-06
FEATURES
G
K L
N
O
P
M
H
I J
Q R S T U
F
C
C
W
B
D
D
X
A
E
Y
Z
C
C
V
A. Control Box
Serial Number Label
B. Curtain Tube
C. Reversing Photoeyes
D. Lower Track
E. Front Brace
F. Touch Screen Controls/GUI
G. i-COMM 3
H. Communication Cable
I. Wall Attachment (x4)
J. Enclosure screw (x4)
Buttons:
K. Close (Yellow)*
L. Stop (Red)*
M. Open/Reset (Green)*
N. Language indicator
O. Door Status:
Red Fault
Yellow Warning
White Operating Normally
P. Home
Q. Settings**
R. Support**
S. Insights**
T. Info**
U. Login**
Optional:
V. Brake Release Lever
W. Non-Powered Opening (N.P.O.)
X. N.P.O. Hand chain
Y. N.P.O. Label
(operating instructions)
Z. Brake Release Handle
*Buttons are mirrored on the i-COMM 3 for use during installation.
**Conditional buttons. Shown: Home Screen.
Figure 1

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 7
INSTALLATION
Preparation
NOTE:Refer to i-COMM 3 Installation/Service manual for
GUI/Touchscreen installation.
1. Check for electrical prints included in the parts or
control box. They supersede any prints in this manual.
2. Alternate measurements in brackets are in [metric].
3. Make sure you are working at the correct location and
have any required work permits.
4. Inspect installation site to make sure area is free
of overhead obstructions (sprinkler pipes, HVAC
systems, electrical supply lines, etc.) that might
interfere with the lifting of the header assembly during
installation.
5. Detour material handling equipment (fork lift trucks,
etc.) during the installation of the door.
6. Make sure that the electrician is ready to bring the
correct electrical power supply to the door control box.
7. Make sure that the electrical power can be shut off
without interfering with other plant operations.
8. Move the entire crate of the door components as
close to the door opening as possible.
9. If multiple doors are being installed, the control box
must be installed with the matching door unit. The
serial number for your door is on a label located on
the side of the control box and drive-side lower track
("Figure 74" on page 45).
10. To verify proper installation, use "Final Checklist" on
page 58.
11. Install Activation and Optional equipment after
verifying door operation.
Required Tools
Fork and scissors lift Hammer drill (cordless or electric)
Level (laser or hydro) 25ft [8m] tape measure
Ladder 6ft-8ft [2m-2.5m] Wire strippers (small-22 AWG)
[.64mm]
Utility knife 6ft [1.5m or 2m] carpenter's level
Electrical tape Square/straight edge
Hammer 5/16in [10mm] nut driver
Plumb bob "C" clamps
7/16in, 1/2in, 9/16in, 3/4in, 15/16in open end and/or socket wrench
11/16in x 12in [17mm x 305mm] drill bit for through bolting
Straight/Phillips screwdrivers (small 1/8in [3mm] spade)
Phillips bit and drill bits for drill
1/2in [13mm] masonry and/or drill bit for through bolting
Allen wrench set (1/8in, 3/16in, 5/32in, 1/4in, 2mm)
Stainless steel mounting hardware (supplied by others).

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
8Publication: AMEN00316 2020-07-06
INSTALLATION
Door Jamb
A
B
C
F
E
D
H
G
NOTE:For space clearance requirements, refer to
architectural drawings (sent with unit) or call your Rite-Hite
Representative.
1. Measure Door Opening Width (D.O.W.) at the top (A)
and floor (B).
2. Measure Door Opening Height (D.O.H.) at left
side (C) and right side (D).
3. Dimensions from Steps 1-2 should be ± 1/2in [13mm]
of the dimensions listed on the serial number label. If
the measurements do not agree, STOP! Contact your
Rite-Hite representative.
4. Surface MUST be flat, smooth and collinear with
opposite side (E).
5. Using a 6ft [2m] carpenter's level (F), verify that the
door jambs and header are plumb and perpendicular.
6. Using a laser level (G), place a mark where the laser
is sighted on each side of the jamb to determine if
the floor is level. Measure both sides from floor to
the mark and if the floor is not level to ± 1/8in [3mm],
shim under the lower track that will be located on
the low side (H) (greatest measurement) of the
door opening.
Caulk
Seal gap between the lower tracks, header and walls
using:
• Exterior low temperature, clear silicone caulk.
Figure 2

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 9

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
10 Publication: AMEN00316 2020-07-06
INSTALLATION
Mounting Methods
Acceptable Anchor Types
These anchor types provide the necessary strength for
secure attachment of the unit to the building wall.
Sleeve Anchor Hammer Anchor
F F
Stud Anchor Wedge Anchor
F F
F = Length
Length of anchor should be long enough to engage
concrete structure by a minimum of 2in [51mm]. Length
should be increased to allow anchor to extend through
any brick or aggregate fascia on exterior into concrete
structure a minimum of 2in [51mm].
Welding
Welding of the lower track is only possible with the
Extended Projection version (as the rear lower track is
steel). The Standard Projection lower track is aluminum.
NOTE: If spaced incorrectly, welding in place o󰀨ers no
adjustment of the lower tracks.
Unacceptable Anchor Types
These anchor types are not strong enough for this
application and do not provide the ability to tightly secure
the unit to the building wall.
Removable Zinc Alloy Split Drive Anchor
F F
Zinc Alloy and Aluminum
w/Wide Head
Hollow Wall Anchor
(Molly Bolt)
F F
Toggle Bolt Nylon w/Round Head
F F
Conical Polyethylene Threaded Toggle Anchor
F
Expansion Anchor F = Length
F
Figure 4
Figure 3

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 11
INSTALLATION
Mounting Methods Continued
Acceptable Fasteners
Threaded rods can be used and cut to length in the eld to suit
the application.
Hex head bolts can be used, but length
must be determined ahead of time to ensure
fasteners will work with application.
Wall Sleeve
3/8in [M10] ID Ø
Backer Plate
1/8in x 6in [3mm x 152mm] Ø
Typical Fastener Spacing
Lower track fasteners
3/8in [M10] minimum.
Header
Lower track
Header fasteners
3/8in [M10] minimum,
2 through bolts required.
Walls constructed of wood, dry wall, stone block, or
insulation require further jamb preparation.
The fastening method, is the responsibility of the installer.
It requires the door to remain attached to the wall if, for
example, a door fails to open when a vehicle approaches
and impacts the non-mounted side. Lower tracks on doors
are required to be through bolted a minimum of every
4ft [1.2m] with 3/8in [M10] minimum fasteners lling in
the remaining holes (Figure 6).
Wall sleeves and backer plates may be required if wall
crushes when fasteners are tightened (Figure 5).
Backer plates (if used) must be clean and either painted
or a non-ferrous material.
Figure 5
Figure 6

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
12 Publication: AMEN00316 2020-07-06
INSTALLATION
Mounting Methods Continued
NOTICE
Wall material and mounting surface must be strong
enough to support the weight of the door assembly in
addition to lateral loads that the door assembly may be
subjected to.
Through bolts must be used with concrete block and
brick walls. Do not use anchors.
Concrete Block or Brick Wall
A. Flat space required:
Lower track
4 9/16in [115mm] - Standard Projection
5 7/16in [138mm] - Extended Projection
Header (above opening)
6 5/8in [168mm] - Standard Projection
7in [178mm] - Extended Projection
B. Lower track hole location
3 13/16in [97mm] - Standard Projection
3 7/8in [98mm] - Extended Projection
Header hole location
5 1/4in [133mm] - Standard Projection
5 1/8in [130mm] - Extended Projection
C. Minimum backer plate (supplied by others)
1/8in x 6in ø [6mm x 152mm]
D. Minimum fasteners required (supplied by others):
3/8in [M10]
E. Lower track
D
C
E
A
B
Through bolt fastening is required if the mortar joint will not
support the members. Bore a hole through the wall. Use
a 3/8in [M10] diameter threaded rod with a washer, nut,
and jam nut on each end. It may be necessary to install
a back-up plate (steel or wood) when the wall will not
support the bolt.
Install through bolts with 3/8in [M10] fasteners a minimum
of every 4ft [1.2m] with appropriate fasteners lling in the
remaining holes.
Figure 7

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 13
INSTALLATION
Mounting Methods Continued
Concrete Wall
C
D
A
B
A. Flat space required:
Lower track
4 9/16in [115mm] - Standard Projection
5 7/16in [138mm] - Extended Projection
Header (above opening)
6 5/8in [168mm] - Standard Projection
7in [178mm] - Extended Projection
B. Lower track hole location
3 13/16in [97mm] - Standard Projection
3 7/8in [98mm] - Extended Projection
Header hole location
5 1/4in [133mm] - Standard Projection
5 1/8in [130mm] - Extended Projection
C. Minimum fasteners required (supplied by others):
3/8in [M10]
D. Lower track
Concrete Tilt-Up Walls (Pre-Cast)
A
B
C
D
A. Flat space required:
Lower track
4 9/16in [115mm] - Standard Projection
5 7/16in [138mm] - Extended Projection
Header (above opening)
6 5/8in [168mm] - Standard Projection
7in [178mm] - Extended Projection
B. Lower track hole location
3 13/16in [97mm] - Standard Projection
3 7/8in [98mm] - Extended Projection
Header hole location
5 1/4in [133mm] - Standard Projection
5 1/8in [130mm] - Extended Projection
C. Minimum fasteners required (supplied by others):
3/8in [M10]
D. Lower track
Use a 3/8in x 4in [M10 x 102mm] lag bolt with expansion
shields, 3/8in x 4in [M10 x 102mm] 1-piece anchor bolts1
with expansion collar, or equivalent fastener. If building
wall is too thin to e󰀨ectively hold the lag bolt or anchor
bolt, the through bolt method of attachment is required.
Figure 8 Figure 9
1See anchor manufacturer's recommendation for minimum anchor embedment to determine appropriate anchor length.

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
14 Publication: AMEN00316 2020-07-06
INSTALLATION
Mounting Methods Continued
Ribbed Metal Wall2
I
H G
B
F
C D
E
A
A. Flat space required:
Lower track
4 9/16in [115mm] - Standard Projection
5 7/16in [138mm] - Extended Projection
Header (above opening)
6 5/8in [168mm] - Standard Projection
7in [178mm] - Extended Projection
B. Lower track hole location
3 13/16in [97mm] - Standard Projection
3 7/8in [98mm] - Extended Projection
Header hole location
5 1/4in [133mm] - Standard Projection
5 1/8in [130mm] - Extended Projection
C. 2in x 6in [51mm x 152mm] or structural steel
channel backer (supplied by others)
D. Angle bracket (supplied by others)
E. Building structural member
F. Corrugated metal siding
G. Steel plate member (supplied by others)
H. Minimum fasteners required (supplied by others):
3/8in [M10]
I. Lower track
Walls with ribbed metal wall construction must have
structural steel added to the face of the jamb and must be
structurally sound for lower track installation.
Steel Member
D
C
E
A
B
A. Flat space required:
Lower track
4 9/16in [115mm] - Standard Projection
5 7/16in [138mm] - Extended Projection
Header (above opening)
6 5/8in [168mm] - Standard Projection
7in [178mm] - Extended Projection
B. Lower track hole location
3 13/16in [97mm] - Standard Projection
3 7/8in [98mm] - Extended Projection
Header hole location
5 1/4in [133mm] - Standard Projection
5 1/8in [130mm] - Extended Projection
C. 1/4in [6mm] minimum steel member
D. Minimum fasteners required (supplied by others):
3/8in [M10]
E. Lower track
Figure 10
Figure 11
2See "Steel Member" Installation to cover applications with Ribbed Metal Walls.

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 15
INSTALLATION
Lower Track Assembly (STANDARD PROJECTION)
NOTE:Unless noted, the lower track assembly procedure
applies to both the drive and non-drive sides.
A
B
C
D
E
H
F
G
B
B
I
J
K
N
M
L
B
1. Install the rear bottom re-feed roller assembly (A)
on the lower track (B) using (3) 3/8in-16 x 3 1/2in
[M10 x 89mm] hex head machine screws (C) and (3)
3/8in-16 [M10] nylock nuts (D).
2. Assemble the header plate (E) and rear top re-feed
roller assembly (F) on the lower track (B) using (3)
3/8in-16 x 6in [M10 x 152mm] hex head machine
screws (G) and (3) 3/8in-16 [M10] nylock nuts (H).
3. Install the front bottom re-feed roller assembly (I)
on the lower track (B) using (3) 3/8in-16 x 3 1/2in
[M10 x 89mm] hex head machine screws (J) and
(3) 3/8in-16 [M10] nylock nuts (K).
4. Install the front top re-feed roller assembly (L)
on the lower track (B) using (3) 3/8in-16 x 6in
[M10 x 152mm] hex head machine screws (M) and
(3) 3/8in-16 [M10] nylock nuts (N).
Figure 12
Figure 13
Figure 14
Figure 15

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
16 Publication: AMEN00316 2020-07-06
INSTALLATION
Lower Track Assembly (STANDARD PROJECTION)
Continued
O R
V
P
R Q T
S
S
U
S
5. Install the outer guide assembly (O) and plate (P)
on the lower track using (6) 3/8in-16 x 4in
[M10 x 102mm] hex head machine screws (R) and
(6) 3/8in-16 [M10] nylock nuts (S).
6. Install inner re-feed roller assembly (Q) using
(3) 3/8in-16 x 6 1/2in [M10 x 165mm] hex head
machine screws (T) and (3) 3/8in-16 [M10] nylock
nuts (U).
7. Install (5) #14 x 1 1/4in [M6 x 32mm] hex washer
head self drill/tap screws (V).
Figure 16

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 17
INSTALLATION
Lower Track Assembly (EXTENDED PROJECTION)
Right (Drive) Side
A B D
E
C
1. Install the front (A) and rear (B) bottom re-feed
roller assemblies on the lower track (C), using
(6) 3/8in-16 x 3in [M10 x 76mm] hex head machine
screws (D) and (6) 3/8in-16 [M10] nylock nuts (E).
H
I
I
Z
G
F
C
2. Assemble the header plate (F) and top re-feed
roller assemblies (G) on the lower track, using
(6) 3/8in-16 x 6in [M10 x 152mm] hex head machine
screws (H) and (6) 3/8in-16 [M10] nylock nuts (I).
3. Connect the header plate (F) to the lower track (C)
using (3) 3/8in-16 x 1 3/4in [M10 x 44mm] hex head
machine screws (Z) and (3) 3/8in-16 [M10] nylock
nuts (I).
M
K
L
J L N
4. Install the vertical re-feed bracket (J) and upper
feed assembly (K) on the lower track, using
(4) 3/8in-16 x 4in [M10 x 102mm] hex head machine
screws (L), (4) 3/8in-16 [M10] nylock nuts (M), and
(2) #14 x 1 1/4in [M6 x 32mm] hex washer head self
drill/tap screws (N).
R
O
Q
P
S
5. Install the plate (O) and inner re-feed roller
assembly (P) on the lower track, using (3)
3/8in-16 x 6 1/2in [M10 x 165mm] hex head machine
screws (Q), (2) 3/8in-16 x 4in [M10 x 102mm] hex
head machine screws (R), and (5) 3/8in-16 [M10]
nylock nuts (S).
Figure 17
Figure 18
Figure 19
Figure 20

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
18 Publication: AMEN00316 2020-07-06
INSTALLATION
Lower Track Assembly (EXTENDED PROJECTION)
Continued
Left (Non-Drive) Side
E
D A B
C
1. Install the front (A) and rear (B) bottom re-feed
roller assemblies on the lower track (C), using (6)
3/8in-16 x 3in [M10 x 76mm] hex head machine
screws (D) and (6) 3/8in-16 [M10] nylock nuts (E).
G
J
H
F
I
2. Assemble the header plate (F) and top re-feed
roller assemblies (G) on the lower track, using
(2) 3/8in-16 x 6in [M10 x 152mm] hex head machine
screws (H), (4) 3/8in-16 x 6 1/2in [M10 x 165mm] hex
head machine screws (I) and (2) of (6) 3/8in-16 [M10]
nylock nuts (J).
NOTE:DO NOT install the remaining 4 lock nuts on
the longer machine screws (I) until the next step.
K
J
3. Place the tensioner mounting block (K) with the
tapped holes facing up towards the header plate
over the longer machine screw threads. Fasten with
(4) 3/8in-16 [M10] nylock nuts (J).
O
L
P N
M
N
4. Install the vertical re-feed bracket (L) and upper
feed assembly (M) on the lower track, using
(4) 3/8in-16 x 4in [M10 x 102mm] hex head machine
screws (N), (4) 3/8in-16 [M10] nylock nuts (O), and
(2) #14 x 1 1/4in [M6 x 32mm] hex washer head self
drill/tap screws (P).
Figure 21
Figure 22
Figure 23
Figure 24

Rite‑Hite®Installation/Service/Owner's Manual FasTrax®XL
Publication: AMEN00316 2020-07-06 19
INSTALLATION
Lower Track Assembly (EXTENDED PROJECTION)
Continued
Left (Non-Drive) Side Continued
U
R
Q
T
S
5. Install the plate (Q) and inner re-feed roller
assembly (R) on the lower track, using (3)
3/8in-16 x 6 1/2in [M10 x 165mm] hex head machine
screws (S), (2) 3/8in-16 x 4in [M10 x 102mm] hex
head machine screws (T), and (5) 3/8in-16 [M10]
nylock nuts (U).
Figure 25

FasTrax®XL Installation/Service/Owner's Manual Rite‑Hite®
20 Publication: AMEN00316 2020-07-06
INSTALLATION
Lower Track
C
A
C
L
B1
A
I I
H
C
L
B2
D
90°
E
90°
G
F
I
H
NOTICE
The lower tracks require mounting at the proper width.
Too wide:
Excess wear is placed on the drive spheres.
Too narrow:
The curtain may appear wavy or crease in the center.
1. Measure Door Opening Width (A), find center and
place mark on the floor.
2. Measure from the centerline and place a mark on
the floor:
Standard (B1)
1/2 Ordered Door Width (O.D.W.) + 1/4in [6mm]
(+ 1/16in [1.5mm], -0in)
Extended (B2)
1/2 Ordered Door Width + 2 3/8in [60mm]
(+ 1/16in [1.5mm], -0)
3. From this mark, measure over:
Standard
O.D.W. + 1/2in [13mm]
Extended
O.D.W. + 4 3/4in [121mm] (+ 1/8in [3mm], -0) (C)
and place a mark on the oor.
4. Place non-drive side lower track at the previously
made mark on the floor.
5. Lower track must be 90° to wall. Measure the angle
from the front edge of the lower track (D). Use shims
as required to square the track. If possible, clamp the
track in place.
6. Using a 6ft [2m] level, make sure that the track is
plumb in both directions.
7. Place drive side lower track at the previously made
mark on the floor.
8. Lower track must be 90° to wall. Measure the angle
from the front edge of the lower track (E). Use shims
as required to square the track. If possible, clamp the
track in place.
9. Using a 6ft [2m] level, make sure that the track is
plumb in both directions.
10. If the wall has a jamb cap (F), the lower track
MUST BE shimmed out (G).
11. Verify Critical Dimension (H):
O.D.W. + 1/2in [13mm] (+ 1/8in [3mm], -0).
Take this measurement from the front edge of
the lower tracks (I).
Figure 26