RITE-HITE FASTRAX User manual

FASTRAXTM
HIGH PERFORMANCE MODULAR DOOR
PRINTED IN U.S.A. Publication No. FasTraxC
email: [email protected] FEBRUARY 2008
This Manual Covers All Doors Shipped to Date.

2PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
TABLE OF CONTENTS
POLY LUMBER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
LOWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
THERMAL AIR SEAL / DRIVE TUBE INSTALLATION . . . . . . . . . . . .6
MOTOR / LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . .7
UPPER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
i-COMM LOGIC TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
INVERTER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PHOTOEYE / CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . .16
THERMAL AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ELECTRICAL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
VIRTUAL VISION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .22
OPTIONAL CHAIN HOIST / WELD PLATE INSTALLATION . . . . . .23
OPERATING INSTRUCTIONS / FINAL CHECKLIST . . . . . . . . . . . .25
MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the FasTrax®door from RITE-HITE
DOORS, INC. The TRAX door is a unique fabric door that can
be transformed to fit most opening configurations while helping
to keep different atmospheres separate.
This manual should be thoroughly read and understood before
beginning the installation, operation or servicing of this door.
This owners manual MUST be stored near the door.
Complete final checklist prior to leaving site.
Refer to partslist manual for exploded views and part numbers.
RITE-HITE DOORS, INC. reserves the right to modify the
electrical and architectural drawings in this manual as well as
the actual parts used on this product are subject to
manufacturing changes and may be different than shown in this
manual. Due to unique circumstances with varying
requirements, separate prints may be included with the unit.
The information contained in this manual will allow you to
operate and maintain the door in a manner which will insure
maximum life and trouble free operation. The serial # for your
door is on a label located on the side of the control box and side
track, Figure 21, Page 11.
Your local RITE-HITE DOORS, INC. Representative provides
the Planned Maintenance Program (P.M.P.) which can be fitted
to your specific operation. If any procedures for the installation,
operation or maintenance of the FasTrax have been left out of
this manual or are not complete, contact RITE-HITE DOORS,
INC. Technical Support at 1-563-589-2722.
RITE-HITE DOORS, INC. are covered by one or more of the
following U.S. patents, including patents applied for, pending, or
issued: 5,025,846, 5,143,137, 5,203,175, 5,329,781, 5,353,859,
5,392,836, 5,450,890, 5,542,463, 5,579,820, 5,601,134,
5,638,883, 5,655,591, 5,730,197, 5,743,317, 5,794,678,
5,887,385, 5,915,448, 5,944,086, 5,957,187, 6,042,158,
6,089,305, 6,098,695, 6,145,571, 6,148,897, 6,192,960,
6,321,822, 6,325,195, 6,330,763, 6,352,097, 6,360,487,
6,574,832, 6,598,648, 6,612,357, 6,615,898, 6,659,158
SPECIAL FEATURES
- i-COMM™ Universal Controller - Adjustable Speeds
- Heavy-Duty Industrial Materials - DuraMax Curtain w/Auto Re-feed™
- No Springs, Pulleys or Weights - InsulMax Curtain w/Auto Re-feed™
- Thermal Air™ System - High Pressure Capability
- Soft-Edge™ Technology - I-Zone™ Area Detection System
- Virtual Vision - Powder Coated Materials
- Same Platform, with Flexible “You Build It” Track Design
RECOMMENDED SERVICE PARTS
Bumper, Rubber, Motor 15250081 (2)
Fuse, 1 Amp, 250V, Time Delay 51000002 (2)
Fuse, 2 Amp, 250V, Time Delay 51000005 (2)
Kit, Drive Sphere, Qty 10 53700561 (2)
Closed Limit Switch 51950075 (1)
Open Limit Switch 51950076 (1)
Module - Electrical 51950073 (1)
Heater, 1000W, 120V (FR only) 52050018 (1)
Limit Switch Magnet 55050023 (2)
Sensor, Thermal (FR only) 68900005 (1)
INSTALLATION TOOLS REQUIRED
- 25’ Tape measure - Hydro level
- 6’ Carpenters level - Ladder (6’-8’)
- Scissors Lift - 7/16”,1/2”,9/16”, 3/4” Socket/wrench
- Plumb Bob - “C” Clamps
- Hammer Drill - Drill (cordless or electric)
- Drill Bits - Phillips Bit for Drill
- Snap Ring Tool - Allen Wrench Set (1/8” & 5/32”)
- Wire Strippers - Straight Edge
- 5/16” Nut Driver
- Small Straight/Phillips Screwdrivers
WARRANTY
RITE-HITE DOORS, INC. warrants that its FasTrax door including
electrical components, will be free from defects in design, materials and
workmanship for a period of one (1) year from the date of shipment.
RITE-HITE DOORS, INC. warrants that the FasTrax 60 and 80 mil
curtain fabric only, shall be free from defects in design and materials for
a period of five (5) years. The curtain fabric warranty covers material
failure under normal wear conditions; it does not cover 27oz material,
labor, vision wear, edging or damage incurred from abuse, misuse or
impact. Vision, fuses, bulbs and seals are wear items, and not
considered to be covered by warranty. All claims for breach of this
warranty must be made within thirty (30) days after the defect is or can,
with reasonable care, be discovered to be entitled to the benefits of this
warranty, the products must have been properly installed, maintained,
operated within their rated capacities, and not otherwise abused.
Periodic lubrication and adjustment is the sole responsibility of the
owner. This warranty is RITE-HITE DOORS, INC. exclusive warranty.
RITE-HITE DOORS, INC. EXPRESSLY DISCLAIMS ALL IMPLIED
WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS. Non-standard RITE-HITE
DOORS, INC. warranties, if any, must be specified by RITE-HITE
DOORS, INC. in writing.
In the event of any defects covered by this warranty, RITE-HITE DOORS,
INC. will remedy such defects by repairing or replacing any defective
equipment or parts, bearing all of the costs for parts, labor, and
transportation based on the warranty policy. This shall be the exclusive
remedy for all claims whether based on contract negligence or strict
liability. Neither RITE-HITE DOORS, INC. ANY OTHER
MANUFACTURER WHOSE PRODUCTS ARE THE SUBJECT OF THIS
TRANSACTION, NOR ANY RITE-HITE DOORS, INC.
REPRESENTATIVE, SHALL IN ANY EVENT BE LIABLE FOR ANY
LOSS OR USE OF ANY EQUIPMENT OR INCIDENTAL OR
CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FOR BREACH
OF WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. The application
of a manufacturer's specifications to a particular job is the responsibility of
the purchaser. RITE-HITE DOORS, INC. SHALL NOT IN ANY EVENT
BE LIABLE FOR ANY LOSS OF THE USE OF ANY EQUIPMENT OR
INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND.
RITE-HITE DOORS INC
8900 N. Arbon Drive
P.O. Box 245020
Milwaukee, Wisconsin 53224-9520
Sales: 414-355-2600
Toll Free: 800-456-0600
Aftermarket: 563-589-2781
Service: 563-589-2722
Service Fax: [phone]
Representatives in All Major Cities
www.ritehite.com
PRODUCT INTRODUCTION

PUB. NO. FASTRAXC FEBRUARY 2008 3
FASTRAX™
It is important to verify the following basic
information before starting with the installation.
TO PREVENT DAMAGE TO CONTENTS, STORE DRY
BETWEEN 40° AND 80° F.
1. Make sure that you are working at the correct location and
that you have any required work permits.
2. Inspect the site to make sure that there are no overhead
obstructions (sprinkler pipes, HVAC systems, electrical
supply lines, etc.) that might interfere with the installation.
3. Detour material handling equipment during the installation.
4. Make sure that the electrician is ready to bring the correct
electrical power supply to the door control box.
5. Make sure that the electrical power can be shut off
without interfering with other plant operations.
6. Move the door crate as close to the opening as possible.
7. Measure the overall width of the door opening near the
floor and the header (Dimensions A and B), and the
height of the door opening at the left and right-hand sides
(Dimensions C and D), Figure 1.
8. Using a 6’ carpenter’s level, verify that the door jambs and
header are plumb and perpendicular.
9. These dimensions should be within ± 1/2" of the
dimensions listed on the Serial Number label. If the
measurements do not agree, STOP!
Contact your RITE-HITE DOORS, INC. representative.
10. Using a hydro level, determine if the floor is level,
Figure 1. If the floor is not level to within 1/8", mark the
wall where the level point is indicated. The measurement
between the level mark and the floor is the amount of
shimming that needs to be done under the track that will
be located on the “Low Side” (greatest measurement) of
the door opening.
11. Install optional equipment after verifying door operation.
NOTE: Electrical prints included in the parts or control
box, supersede any prints included in this owners
manual on Pages 28-35. Always check for
electrical prints.
OPTIONAL POLY LUMBER INSTALLATION
1. If your door is equipped with optional poly lumber, refer to
Figures 2, 2A, 3B or 3C.
2. For standard FasTrax door, place outside of vertical poly
lumber pieces at 1/2 O.D.W. + 7 1/2” from centerline of
opening. (Ordered Door Width), Figures 2, 2A or 3B.
3. For FasTrax FR door, place outside of vertical poly lumber
pieces at 1/2 O.D.W. + 8 3/4” from centerline of opening,
Figures 2 & 3C.
4. For FasTrax, place top of horizontal piece at O.D.H.
+ 7 1/2” and O.D.H. + 10”, Figures 2, 2A or 3B. for
FasTrax FR (FReezer) door. (Ordered Door Height),
Figures 2 & 3C.
5. Install lower track upper mount pieces per Figure 2.
6. Caulk behind poly lumber pieces to prevent air transfer.
POLY LUMBER INSTALLATION
Make sure to barricade the door opening on both sides to prevent
unauthorized use until the door has been completely installed.
CAUTION !!!
!
When working with electrical or electronic controls, make sure
that the power source has been locked out and tagged according
to OSHA regulations and approved local electrical codes.
DANGER !!!
!
LISTING OF MEASUREMENTS AND
MARKINGS REQUIRED
1. Door width at bottom.
2. Door width at top.
3. Door height left.
4. Door height right.
5. Mark left wall where water is level.
6. Mark right wall where water is level.
C
Hydro-Level
AA
BB
48”
Level
Ordered Door Height
Ordered Door Width
D
High Side Low Side ± 1/8"
FIGURE 1 - POLY LUMBER
Surface,
MUST be
Flat, Smooth
and Collinear
With
Opposite
Side
It is imperative that the tracks be mounted at the proper width.
If mounted too wide, excess wear is placed on the drive spheres.
If too narrow, the curtain may appear wavy or crease in the center.
IMPORTANT!!!
RECOMMENDED MOUNTING FASTENERS
Wall Fastener
Wood Lower Track - 3/8" thru-bolt at top, middle, and bottom.
5/16" x 1-1/2" lag screws at all other fastener positions.
Upper Track - 5/16" x 1-1/2" lag screws at all positions.
Wood / Steel Lower Track - 3/8" thru-bolt at top, middle, and bottom.
5/16" x 1-1/2" lag screws at all other fastener positions.
Upper Track - 5/16" x 1-1/2" lag screws at all positions.
Wood / Masonry Lower Track - 3/8" thru-bolt or 3/8" masonry anchor at
top, middle, and bottom. 5/16" x 1-1/2" lag screws at all
other fastener positions.
Steel 1. 3/8" thru-bolt.
2. 3/8" drill and tap (material must be 5/16" min.).
3. 3/8" drive self tap/drill screws (1/4" – 14).
4. Weld, lower track is aluminum, only weld if steel
jamb option is included or provided by others.

4PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
LOWER TRACK INSTALLATION
1. Measure the door opening width and place a mark at the
center on the floor, Figures 1, 3, 3A, 3B & 3C. From the
centerline, measure 1/2 O.D.W. + 1/4” [+ 1/8"/-0] for
FasTrax and 1/2 O.D.W. + 4 1/2” [+ 1/8"/-0] for FasTrax
FR and place a mark on each side.
2. Position the front edge of the high side track on the line.
Using a 6’ level, make sure that the track is plumb in both
directions. Use shims as required to square the track.
3. Using the predrilled holes in the track as a guide, drill
holes for the mounting fasteners, Figure 5. If the hole
goes completely through the wall, use thru-bolts and
backing plates to secure the track to the wall, Figure 4.
4. Repeat process for opposite track.
5. Measure tracks at top and bottom to verify proper width.
6. For High, Vertical Lift or special configuration doors,
fasten the proper radius to the top of the lower track,
Figure 6, Page 9. DO NOT fully tighten at this point, as it
needs to be loose to install upper track.
7. For Radial doors, the spiral raceway is pre-attached to the
track, Figure 7.
8. For optional weld plates, refer to, Figure 42, Page 21.
POLY LUMBER INSTALLATION
FIGURE 2A - POLY LUMBER
Horizontal Poly Lumber
FasTrax = Ordered Door Height + 7 1/2”
Vertical Poly
Lumber
FasTrax = 1/2 Ordered Door Width + 7 1/2”
C
L
FasTrax = Ordered Door Width + 15”
Lower Horizontal
Poly Lumber
FIGURE 2 - POLY LUMBER
Horizontal Poly Lumber
FasTrax FR = Ordered Door Height + 10”
FasTrax = Ordered Door Height + 7 1/2”
Vertical Poly
Lumber
Lower Track Upper
Mount Poly Lumber
FasTrax FR = 1/2 Ordered Door Width + 8 3/4”
FasTrax = 1/2 Ordered Door Width + 7 1/2”
C
L
FasTrax FR = Ordered Door Width + 17 1/2”
FasTrax = Ordered Door Width + 15”

PUB. NO. FASTRAXC FEBRUARY 2008 5
FASTRAX™
LOWER TRACK INSTALLATION
FIGURE 5 - LOWER TRACK
Ordered Door Width
Lower Track
FIGURE 3 - LOWER TRACK W/O POLY LUMBER
FasTrax
1/2 Ordered Door
Width + 1/4"
(+ 1/16", -0")
4 1/2”
Ref.
Drive Tube
Mounting
Bracket
Photoeye
Junction Box
Mounting
Holes
FIGURE 4 - THRU-BOLT
FIGURE 3B - LOWER TRACK W/ POLY LUMBER
FIGURE 3C - FR LOWER TRACK W/ POLY LUMBER
Poly Lumber
Poly Lumber
4 3/4"
Ref.
Door Opening Width
FasTrax Ordered Door
Width + 1/2" (+ 1/8", -0")
FIGURE 3A - FR LOWER TRACK W/O POLY LUMBER
FasTrax FR
1/2 Ordered Door
Width + 4 1/2"
(+ 1/16", -0")
4 3/4"
Ref.
Door Opening Width
FasTrax FR Ordered Door
Width + 9" (+ 1/8", -0")
8 3/4"
Ref.
FasTrax
1/2 Ordered Door
Width + 1/4"
(+ 1/16", -0")
7 1/2”
Ref.
6 1/4"
Ref.
Door Opening Width
FasTrax Ordered Door
Width + 1/2" (+ 1/8", -0")
FasTrax FR
1/2 Ordered Door
Width + 4 1/2"
(+ 1/16", -0")
6 1/4"
Ref.
Door Opening Width
FasTrax FR Ordered Door
Width + 9" (+ 1/8", -0")
8 3/4"
Ref.
FIGURE 7 - RADIAL DOOR
Rollers Will Need to
be Removed Prior to
Curtain Installation
90°
O.D.W. + 1/4"
O.D.W. + 1/4" Support
Bracket
Area Behind
Wall Mounting
Plates, MUST
be Solid
90°
90°
90°
90°
Caulk
Caulk
Caulk
Caulk

6PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
THERMAL AIR SEAL INSTALL (FR ONLY)
1. Using hardware provided, fasten aluminum retainer to the
optional poly lumber, or directly to the wall, Figure 8.
2. Fasten outside edge of seal aluminum retainer at
1/2 O.D.W. + 4 1/2” from centerline.
3. Fasten horizontal top outside edge of seal aluminum
retainer at O.D.H. + 10”.
4. Make sure to place small screw through the aluminum
retainer and the white rope of the seal at the top of each
corner to prevent the seal from migrating, Figure 8A.
DRIVE TUBE INSTALLATION
1. Loosen set screws on bearings prior to lifting drive tube.
2. Remove the (4) 1/2” bolts and lock washers from the
bearing mount plate on drive and non-drive sides.
3. Lift drive tube in place and fasten the drive and non-drive
bearings onto the mounting plate with the (4) 1/2” bolts
and lock washers removed earlier, Figure 9.
NOTE: Drive shaft is the longer of the two shafts.
4. Measure from inside mounting plate to face of drive gear.
This dimension should be equal on both sides. When
distance is equal, tighten bearing set screws, Figure 10.
5. Slide lock collar next to bearing and tighten lock collar set
screws.
NOTE: If side clearance is not available (minimum 18”) to
install gearbox after drive tube is installed, place
gearbox onto shaft prior to installing drive tube. A
lifting device will be necessary for this procedure.
THERMAL AIR SEAL / DRIVE TUBE INSTALLATION
By centering the drive tube, the drive gear should be centered
directly over lower track drive sphere groove. Failure to do this
may result in drive sphere wear or excess noise.
IMPORTANT!!!
FIGURE 8 - AIR SEAL
Ordered Door Width + 9”
1/2 O.D.W + 4 1/2”
IMPORTANT !!!!
Screw MUST be in Place
at Corners to Prevent
Air Seal From Falling
and Plugging Exhaust
Hole at the Bottom
Place Thermal Air Seal Outlet
Toward Drive/Power Side
FIGURE 9 - DRIVE TUBE
Drive Shaft
Drive Tube
Lock Collar
Bearing
Snap Ring
Bearing Mount and
1/2” Fasteners
1/2”
Bearing
Hardware
FIGURE 10 - DRIVE TUBE
Same Dimension Both
Sides - Approx. 5/8"
Drive Gear
FIGURE 8A
Air Bag
Exhaust Hole
w/ Grommet
Fasten Thru
Retainer and
Seal Rope

PUB. NO. FASTRAXC FEBRUARY 2008 7
FASTRAX™
MOTOR INSTALLATION
1. Remove outer snap ring from drive shaft.
2. Drive shaft is pre-lubricated at the factory, if more is
required, lubricate with an anti-seize lubricant.
3. Slide gearbox housing onto shaft until it is against the rear
snap ring, Figure 11.
4. Rotate the drive tube until the key way slots are aligned
and install key.
5. Install snap ring removed earlier.
6. Tighten the rubber motor mounts on the back of the motor
mounting plate to reduce any motor rocking. Tighten the
rubber mount nuts to lock in place. After motor is
wired,run to verify motor does not rock.
7. Remove the (2) screws from the motor junction box cover,
locate the electrical module and install onto the motor
junction box cover.
LIMIT SWITCH INSTALLATION
1. Remove hinge pin from bracket on the gearbox, Figure 11.
2. Slide hinge pin thru limit switch assembly and gearbox
bracket.
3. Install limit switch drive sprocket onto the drive shaft and
using a straight edge, align with the driven pulley on the
limit switch assembly. Sprocket DOES NOT require a key.
4. Tilt limit switch assembly and install the chain over the
sprockets. The weight of the assembly as well as the
foam block will keep tension on the chain.
5. Plug limit switch cables into the electrical module.
6. Fasten chain from gearbox to bracket, Figure 12.
MOTOR / LIMIT SWITCH INSTALLATION
FIGURE 11
Motor/Brake/Gearbox
Assembly
Drive Shaft
(After Installation, Apply
Grease for Ease of Removal)
Bumper Block - After Installed,
Loosen Nut, Tighten Against
Mounting Plate and Lock Nut
Make sure snap ring is fully seated in groove.
CAUTION !!!
!
Closed Limit Switch Magnet
(Red Dot)
Open Limit Switch Magnet
(Blue Dot)
Closed Limit Switch
(Red Dot)
Open Limit Switch
(Blue Dot)
Lower Photoeye
Cut-Off Switch
Upper Photoeye
Cut-Off Switch
Alternate Open
Limit Switch
Limit Switch
Assembly
Limit Switch
Hinge Pin
Gearbox Key
Outer Gearbox
Snap Ring
Limit Switch
Drive
Sprocket, No
Key Required
Limit Switch Chain
Conduit Bracket
Limit Switch Bracket
Electrical Module
FIGURE 12
Alternate
Cut-Off Switch
Inner Snap Ring
Foam Block
Chain
Connector
Chain
Motor J-Box Cover
To Raise Door w/o
Power, Turn Output Shaft

8PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
VERTICAL / 45° TILT UPPER TRACK INSTALLATION
1. The proper radius should already be assembled to the
lower track.
2. Locate the 2 pieces of upper track and the supplied wall
mount brackets.
3. Slide end of upper track into the lower track radius, level,
plumb, and hold in place, Figure 15.
4. Place mounting bracket in position and mark holes to be
drilled in wall, Figures 13 & 14.
5. Fasten mounting brackets to the wall.
6. Fasten mounting brackets to upper track.
7. Pilot holes (.201Ø x 1 1/4” deep) MUST be predrilled into
lower track radius. Make sure drill is perpendicular and
level, DO NOT drill into curtain groove.
8. Repeat for opposite track.
FIGURE 13 - VERTICAL LIFT
Upper Track Wall Mount Bracket
Track Splice
Bracket
O.D.H. + 19”
O.D.H.
Radius
11 1/2”
FIGURE 14 - 45° TILT
FasTrax = O.D.W. + 5 1/2” [+ 1/8"/-0]
FasTrax FR = O.D.W. + 14” [+ 1/8"/-0]
Upper Track Bracing
Track Splice Bracket
O.D.H. + 19”
O.D.H.
Radius
O.D.H. + 3”
45°
FIGURE 15 - VERTICAL
Vertical Lift Track
Vertical Track
Wall Mount &
Splice Bracket
Self/Tap Drill
Screws
Drill .201Ø Pilot Hole
1 1/4” Deep for Lag
Screws
FasTrax = O.D.W. + 5 1/2” [+ 1/8"/-0]
FasTrax FR = O.D.W. + 14” [+ 1/8"/-0]
Spreader Bar

PUB. NO. FASTRAXC FEBRUARY 2008 9
FASTRAX™
STANDARD / HIGH UPPER TRACK INSTALLATION
9. Measure outside to outside track: FasTrax = O.D.W. + 5
1/2”, FasTrax FR = O.D.W. + 14”. [+ 1/8"/-0]
10. At the end of the track, drive a self-tap screw into the
curtain groove to prevent curtain top roller from coming
out of track.
11. If Tilt model, provide support to ceiling, Figure 14.
STANDARD OR HIGH LIFT UPPER TRACK
1. The proper radius should already be assembled to the
lower track.
2. Locate the 2 pieces of upper track and the supplied
punched angle.
3. For standard lift, slide end of upper track into the lower
track radius, level and hold in place.
4. For high lift, determine the high lift required per sales
order and cut vertical tracks to length. ONLY ONE CUT
PER TRACK-DO NOT CUT SAME TRACK TWICE.
5. For high lift, slide end of upper track into the lower track
radius, plumb and hold in place.
6. Locate lower to upper track splice wall mount bracket and
fasten between the upper and lower track. Pilot holes
(.201Ø x 1 1/4” deep) MUST be predrilled into lower track
radius. Make sure drill is perpendicular and level, DO
NOT drill into curtain groove, Figures 17 or 19.
7. Fasten upper wall mount bracket to track and wall, flush
under radius and splice bracket, Figures 19 or 19A.
8. Provide support from track to ceiling. Note, punched angle
is supplied, however, one piece is used to provide a brace
across the end of the tracks, Figures 16 or 18.
9. Repeat for opposite track.
10. Measure outside to outside track: FasTrax = O.D.W.
+ 5 1/2”, FasTrax FR = O.D.W. + 14”. [+ 1/8"/-0]
11. Using the punched angle provided, provide a horizontal
brace from track to track at the end of the track,
Figures 16 or 18.
FIGURE 16 - STANDARD
FasTrax = O.D.W. + 5 1/2” [+ 1/8"/-0]
FasTrax FR = O.D.W. + 14” [+ 1/8"/-0]
Upper Track Bracing
Track Splice Bracket
14 3/4”
O.D.H.
Radius
O.D.H. + 16”
FIGURE 17 - STANDARD
Standard
Lift Track
Standard Lift
Track Radius
Self/Tap Drill
Screws
DO NOT Use Self Tap
Screws Here
Drill .201Ø Pilot Hole
1 1/4” Deep for Lag
Screws
Splice Plate
Make sure to place screws so they go into the outer cavities of
the upper track and not into the curtain groove. The drill MUST be
held perpendicular and level to ensure screw does not go into
groove.
CAUTION !!!
!

10 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
12. At the end of the track, drive a self-tap screw into the
curtain groove to prevent curtain top roller from coming
out of track.
13. Diagonal bracing will be completed after the curtain is
installed and the door is ran to the open position. This is
done to allow the curtain fabric to seat and move the track
in the most friction free position.
14. When curtain is raised later in installation, make sure
spheres are centered in track groove, if too tight, move
tracks in, if too loose spread tracks apart, Figure 18.
STANDARD / HIGH UPPER TRACK INSTALLATION
FIGURE 18 - HIGH
FasTrax = O.D.W. + 5 1/2” [+ 1/8"/-0]
FasTrax FR = O.D.W. + 14” [+ 1/8"/-0]
Upper Track Bracing
Track Splice/Wall
Mounting Bracket
O.D.H.
Ordered Door Height
Radius
Track Wall
Mounting Bracket
DIM 'X' =
DIM 'A' + 30”
DIM 'Y' =
DIM 'B' + 20''
DIM 'B' =
O.D.H. - DIM 'A'
FIGURE 19 - HIGH
High Lift Track
High Lift Track
Radius & Splice
Self/Tap Drill
Screws
Drill .201Ø Pilot
Hole 1 1/4” Deep
for Lag Screws
Wall Mount Bracket
Make Sure
Spheres are
Centered in Groove
FIGURE 19A - 45°
Track
Self/Tap Drill
Screws
45° Radius & Splice Drill
.201Ø Pilot Hole 1 1/4”
Deep for Lag Screws
FIGURE 6 - CONNECTORS
UPPER TRACK
UNIVERSAL 90° RADIUS
UNIVERSAL
45° RADIUS
UNIVERSAL
Minimum 6"x6"
Backer Plate
Required on
Non-Concrete
or Steel Walls
DIM 'A'
Minimum 6"x6"
Backer Plate
Required on
Non-Concrete
or Steel Walls

PUB. NO. FASTRAXC FEBRUARY 2008 11
FASTRAX™
1. It is the responsibility of the buyer to provide electrical
service up to the control box with proper branch service
protection and an approved means of disconnect.
2. All control boxes should be mounted on the warm side
regardless of door mount side.
3. The incoming power terminals in the control box will not
accommodate wires larger than 12AWG. 20 or 30 Amp
service may be required for cable runs longer than 300’.
4. The control box is provided with class CC protective
fusing for the incoming power.
5. Mount the control box on a wall adjacent to the door at
approximately 54" above the floor level, Figure 20.
6. Run the control cable from the conduit mounting bracket
to the conduit fitting in the bottom of the control box.
NOTE: Make sure to route the cable so that it does not
interfere with the installation of the motor shroud.
If the flexible conduit is too long for the
installation, cut the protective outer casing and
leave 16" to 20" of wires. Do not connect the
conduit to the fitting on the control box until
correct conduit and wire length is achieved.
Local electrical codes may require the use of rigid
conduit, rather than flexible conduit. If required,
remove the control cables from the furnished
flexible conduit, install the rigid conduit in its place
and rewire. Make sure to remove and replace the
conduit connector in the bottom of the control box.
7. Drill a hole for the power supply cable (by others) in the
bottom of the control box using the proper connection to
maintain the NEMA rating on the enclosure. Incoming
3-phase power must connect into fuse holder terminals
F1, F2, and F3. Ground must attach to the green/yellow
terminal. All holes drilled through the control box must be
through the bottom of the box, Figure 21.
8. Route all field installed wires so that separation is
maintained between line voltage wires and low voltage
class II wiring. Electrical prints included in the control box
supersede any prints included in this owners manual on
Pages 28-35. Always check parts or control box for prints.
9. Separate 110VAC is required for the power of the
Thermal Air Seal blower, E-Vac or Virtual Vision junction
box.
10. Option provided for Step-Down Transformer to power the
Thermal Air Seal junction box.
ELECTRICAL INSTALLATION
When working with electrical or electronic controls, make sure
that the power source has been locked out and tagged according
to OSHA regulations and approved local electrical codes.
WARNING!!!
!
A qualified electrician should install the wiring in accordance with
local and national electrical codes. Use lockout and tagout
procedures to avoid injury.
IMPORTANT!!!
When drilling holes in the box, DO NOT turn control box upside
down or go too deeply into the box. Damage or debris may fall
into electrical components causing failure or severe equipment
damage.
CAUTION !!!
!
To reduce risk of injury or death, an earth ground connection
MUST BE made to the green/yellow control box ground terminal.
If metal conduit is used as the ground connector, an N.E.C.
approved ground bushing and green/yellow wire MUST BE
properly attached to the conduit for connection to the ground
terminal.
IMPORTANT!!!
In freezer and cooler applications where a conduit passes from a
warm to cold temperature zone, the conduit must be plugged with
epoxy. This will help prevent condensation from forming in the
conduit. For more information, see Section 300-7a of the National
Electric Code.
IMPORTANT!!!
FIGURE 20 - CONTROL BOX
54”
Conduit Bracket
Control Box Cable
Step Down
Transformer
Thermal Air
Seal, E-Vac or
Virtual Vision
Junction Box

12 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
ELECTRICAL INSTALLATION
FIGURE 21 - CONTROL BOX
Incoming Power
Terminals F1, F2, F3
Incoming Power
Terminals F1, F2
Serial # Label
Serial #
Label
i-COMM Controller

PUB. NO. FASTRAXC FEBRUARY 2008 13
FASTRAX™
i-COMM LOGIC CHART
FIGURE 22 - LOGIC CHART

14 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
INVERTER PROGRAMMING
FasTrax™ Inverter Program Instructions
When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to
displaying load indication and visa versa.
Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left
hand display flashes the parameter number and the right hand display shows the value of that parameter.
Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit
mode, the right hand display flashes the value in the parameter being shown in the left hand display.
Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again then
the drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M”
MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easily
change between parameter view and edit modes whilst commissioning the drive.
"WARNING: Consult factory before changing any parameters not listed in this table."
Parameter Number Name Default Value New Value Units
00.03 Acceleration Rate 1 5.0 0.5 s/100 Hz
00.04 Deceleration Rate 1 10.0 1.0 S/100 Hz
00.10 Security Status L1 L2
00.18 Preset Speed 1 0.00 0.00 Hz
00.61 Torque Detection Level 0 50 %
FasTrax - Status Modes
Left Display Status Explanation
rd Drive ready The drive is enabled and ready for a start command. The output bridge is inactive.
ih Drive inhibited The drive is inhibited because there is no enable command, or a coast to stop is in
progress or the drive is inhibited during a trip reset.
Er Drive has tripped The drive has tripped. The trip code will display in the right hand display.
dC Injection braking DC injection braking current is being applied to the motor.
Fr Drive output frequency in Hz
SP Motor speed in RPM
Ld Load current as a % of motor rated load current
A Drive output current per phase in A

PUB. NO. FASTRAXC FEBRUARY 2008 15
FASTRAX™
INVERTER ERROR CODES
FasTrax - Inverter Error Codes
Trip Code Condition Possible Cause
tr UU DC bus under voltage Low AC supply voltage, check power source.
Low DC voltage when supplied by an external DC power supply.
tr OV DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the following:
If DC bus climbs while door is not running, disconnect CE filter with power off.
If fault is intermittent when door is not running try to set Automatic reset of faults.
(PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on)
If fault is while door is closing add breaking resistor, see Control Box Explosion for a
list of parts. Deceleration rate set too fast for the inertia of the machine.
Mechanical load driving the motor.
tr It.br I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor, see
Control Box Explosion for parts breakdown. See tr OV for more troubleshooting.
tr It. AC I2C on drive output Check that radial spacing and that they are square, or sideframe spacing.
Motor wiring, check for loose connections or shorts.
Make sure door cannot move if brake is engaged.
tr OI.AC Drive output instantaneous Door is mechanical binding or jammed.
over current Check that radial spacing and that they are square, or sideframe spacing.
Motor wiring, check for loose connections or shorts.
Make sure door cannot move if brake is engaged. Disconnect CE filter with power off.
Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives
output. Drive requires autotuning to the motor.
Motor or motor connections changed, re-auto tune drive to motor
MUST wait 10 seconds to reset after trip occurs
Ol.br Braking resistor Excessive braking current in braking resistor
instantaneous over current Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs
O.SPd Over speed Excessive motor speed (typically caused by mechanical load driving the motor)
tunE Auto tune stopped before complete Run command removed before autotune complete
It.br I2-t on braking resistor Excessive braking resistor energy
It.AC I2-t on drive output current Excessive mechanical load. Drive requires re-autotuning to motor.
High impedance phase to phase or phase to ground short circuit at drive output.
O.ht1 IGBT over heat based on Overheat software thermal model
drives thermal model
O.ht2 Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum
th Motor thermistor trip Excessive motor temperature
O.Ld1 User +24V or digital output overload Excessive load or short circuit on +24V output
The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key.
OUL.d I x t overload Reduce motor current
hot Heatsink/IGBT temp is high Reduce ambient temperature or reduce motor current
br.rS Braking resistor overload See Advanced user guide
EEF Internal drive EEPROM failure Possible loss of parameter values
PH Input phase imbalance or One of the input phases has become disconnected from the drive
input phase loss
rS Failure to measure motors Motor too small for drive
stator resistance Motor cable disconnected during measurement
O.cL Overload on current loop input Input current exceeds 25mA
tr HF ## Hardware Fault The drive has detected a hardware problem, verify wiring is correct. This cannot be
fixed in the field, replace the drive.
HF 05 trip No signal from DSP at start up
HF 06 trip Unexpected Interrupt
HF 07 trip Watchdog failure
HF 08 trip Interrupt crash (code overrun)
HF 11 trip Access to the EEPROM failed
HF 20 trip Power stage - code error
HF 21 trip Power stage - unrecognized frame size
HF 22 trip Ol failure at power up
HF 25 trip DSP Communications failure
HF 26 trip Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power up
HF 27 trip Power stage thermistor fault
HF 28 trip DSp software overrun
HF xx trip HF 1-4, 9-10,12-19,23,24,29,30 Are not used

16 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
PHOTOEYES CABLES / INSTALLATION
1. Cut wire ties holding photoeye cables.
2. Route non-drive photoeye cable across the top of the
opening using the cable clamps provided, Figure 30.
3. Plug drive, non-drive photoeye cables and control box
conduit cable into the electrical module, Figure 23.
DRIVE TUBE PHASING
1. With control box installed, turn disconnect to "ON".
2. When pressing the "OPEN" button, the drive tube should
rotate counter-clockwise on right hand drive door and
clockwise on left hand drive door. (The back of the tube
should be turning toward the ceiling.)
3. If the drive tube rotates in the opposite direction, switch
wires in motor terminals U & V.
4. If motor rocks excessively, tighten bumpers.
CURTAIN INSTALLATION (Determine phase first)
1. Remove the two 3/8” hex head bolts holding the front
curtain retainers in place (both sides), Figure 24.
2. Place curtain in front of the opening.
3. On FasTrax FR it is required and on FasTrax model, it
may be required to remove both top curtain rollers to feed
through drive gears (two-7/16” bolts), Figure 25.
4. Disengage brake by tightening the handle on the brake.
5. Position curtain so that the top edge with the metal
stiffener is facing toward the wall, Figure 25.
6. Using a lift, raise curtain and feed top drive sphere around
the back side of the drive gear and into the radius and/or
track, Figure 26.
7. Rotate drive tube to drive curtain through the drive gears.
8. Loosen brake release handle and secure to clip.
9. Fasten top curtain roller bracket back onto the top curtain
brace (FasTrax FR), if removed earlier (FasTrax). Note,
FR door will also need to have exhaust cup attached to
the curtain roller bracket, Figure 27.
10. Install front curtain retainers back onto the lower track,
Figure 24.
NOTE: Make sure front curtain guides are flush with lower
track when installing.
11. Fasten hose from curtain to exhaust cup on roller bracket
Figure 27.
12. For FasTrax FR only - Install hose between E-Vac blower
and lower track E-Vac cup, Figure 28.
CURTAIN INSTALLATION
FIGURE 25 - TOP CURTAIN ROLLERS
*Top Curtain
Roller Bracket
FIGURE 24 - CURTAIN GUIDE
Mount Guide Flush
With Inside of Track
FIGURE 23 - MODULE
P.E. Cut-off & Closed
Limit Switch Plug
Non-Drive
P.E. Plug
I-Zone
Plugs
Control Box
Cable Plug
Open Limit
Switch Plug
Drive P.E. Plug
Photoeye
LED’s Photoeye
Relays
*Top curtain roller bracket should be positioned such that the
roller shaft is toward the curtain and away from the wall.
IMPORTANT!!!
Curtain drive spheres MUST be fed level into the drive gears with
the same amount of spheres above the drive tube, or curtain will
not be level.
IMPORTANT!!!
Top-54"
Bottom-18"
Special
Front Curtain Retainer
DO NOT Overtighten
Fasteners
Back Wall
Side
Lifting Handle

PUB. NO. FASTRAXC FEBRUARY 2008 17
FASTRAX™
13. Verify there is a wall surface at the header for the rear top
seal to seal against, Figure 26.
14. If optional High Velocity Blower is included, install off to
the side of the door jamb, near the top of the opening,
Figure 30.
CURTAIN INSTALLATION
FIGURE 26 - CURTAIN
Back Side
of Curtain
Drive Spheres
FIGURE 27 - FR CURTAIN
Exhaust Cup
Drive Side
Top Curtain
Roller
Rear Top Seal
FIGURE 28
FIGURE 30 - THERMAL AIR SEAL
Lower Track
E-Vac Cup E-Vac Blower
Hook Hose From
Blower to Cup
Optional High
Velocity Moisture
Reduction Blower
Thermal Air System Hose-8’ Supplied.
Position As Required and Attach to
Wall With Clamps
Thermal Air System,
E-Vac Junction Box
Non-Drive Photoeye
Cable Installation
Thermal Air Bag
Aluminum Retainer
Thermal Air Bag
Clamp Hose to Air Bag
Outlet With Cable Ties
Thermal Air
Bag Clamp
Back Side

18 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
THERMAL AIR SEAL BLOWER INSTALL
1. Locate the 8’ flexible hose, attach to the thermal air seal
outlet and the wall with the cable ties and brackets
provided, Figures 30 & 31.
2. Route flexible hose to the best location to mount to the
blower with as few of bends as possible.
3. Fasten blower to the wall and attach hose to blower,
Figures 30 & 31.
4. Fasten Thermal Air System junction box to the wall and
wire blower.
OPERATE DOOR
1. With curtain partially fed into the tracks, press the "OPEN"
button, when the door is at or near the open position, stop
and turn power off to the door and set the open limit
switch by rotating the open magnet arm until it lines up
with the open proximity switch. (XO i-COMM input should
illuminate)
2. If the curtain travels past the jamb and/or out of the drive
gears, the brake handle will need to be tightened to
release the brake. Lower the curtain to the desired open
position, making sure curtain drive spheres are fed
equally level through the gears.
3. Loosen brake handle to engage brake.
4. With power on, turn open magnet arm until it lines up with
the open proximity switch (X0 i-COMM input should
illuminate).
5. Press the green "OPEN" button, the door should travel
close.
6. Stop and turn power off to the door when the curtain is at
or near the closed position. Rotate the closed magnet arm
until it lines up with the proximity switch. (X1 i-COMM
input should illuminate) Turn power on.
7. Press the "OPEN" button and verify open limit is set
properly.
8. Allow door to auto-reclose and verify closed limit is
properly set.
9. Note the following for limit switch adjustments, (right and
left hand drive settings are the same), Figure 32.
a. Rotate open magnet clockwise to raise higher and
counter-clockwise to lower.
b. Rotate closed magnet counter-clockwise to raise and
clockwise to lower.
NOTE: Each 1/2” of travel on the limit switch magnets is
equal to approximately 12” of curtain travel.
THERMAL AIR SYSTEM
FIGURE 31 - BLOWER
Ground Wire
Black Wire
#1 Motor Wire
White Wire
#2 Motor Wire
#1 Heater Wire
White or BLK #2 Wire
Curtain needs to be stopped at or before it reaches the top of the
jamb.
IMPORTANT!!! FIGURE 32
Closed Limit Switch
Magnet (Red Dot)
Open Limit Switch Magnet
(Blue Dot)
Closed Limit
Switch (Red Dot)
Alternate Open
Limit Switch
Lower Photoeye
(18") Cut-Off Switch
Upper Photoeye
(54") Cut-Off Switch
Alternate Photoeye
(36") Limit Switch
Open Limit
Switch (Blue Dot)
For FasTrax FR door, if curtain has been sitting in the open
position for a period of time, allow the door to remain closed for a
couple of seconds to allow E-Vac system to remove air buildup.
IMPORTANT!!!

PUB. NO. FASTRAXC FEBRUARY 2008 19
FASTRAX™
MOTOR SHROUD INSTALLATION
1. Install shroud over the motor assembly, Figure 34.
CENTER SHROUD INSTALL (RADIAL ONLY)
1. Remove (6) outside screws from existing spiral track (may
need to use grip pliers to hold spacer from turning) and
fasten end brackets to the spirals, Figure 35.
2. Remove top clamp piece from the (3) wall mount
brackets.
3. Fasten top of end wall brackets, 1 13/16" above spiral end
brackets and 1/4" to inside face of spiral. Set track into
end brackets and install top clamp piece previously
removed.
4. Measure distance from inside to inside of spiral track and
place a mark on the wall. Level track and install center
wall mount bracket on previously made center line.
5. Install center support tubes with groove facing out (using
3/8" hardware) to the end brackets on the spiral. For the
bottom tube, install top bolt only, rotate tube outward,
approx. 30° to line up install holes and temporarily insert
bolt.
6. Starting on the left side, snap top of end center shroud
piece angles into wall track, and then bottom track.
Overhang shroud end piece over spiral bracket by 1/4".
Repeat procedure until all center shroud pieces are into
the track with a minimum 2" overlap. When complete,
remove install bolt, rotate bottom support tube and install
bolt.
7. Place screws on ends and seams only to hold shroud
pieces in place.
8. Caulk from wall to wall track.
SHROUD INSTALLATION
FIGURE 34 - SHROUD
FIGURE 35 - CENTER SHROUD
Drive
Shroud
Drive Shroud Upper
Mounting Bracket
Drive Shroud
Lower Mounting
Bracket
Bottom Support
With Track
Center Shroud
Overhang End
By 1/4"
Remove
Existing Screws
Center Shroud
Wall Support
Wall Mount
Bracket
Minimum 2" Overlap
Exterior Only
Place Screws on Ends
and Seams Only
1 13/16"
1/4"
Center Shroud
Center Support
Center Shroud
End Bracket
Temp
Mounting Hole
STEP 1 STEP 2 STEP 3
STEP 4 STEP 5
Center Shroud
Angles

20 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX™
ELECTRICAL CABLE INSTALLATION
FIGURE 33 - CABLES
Module / Motor Cable to Control Box
Virtual Vision to Control Box
Motor to Control Box Cable
Virtual Vision to Virtual Vision Cable
Non-Drive S/F Emitter
Photoeye J-Box to Module
Cable. If Optional I-Zone
Present, Additional 3 Plug
Connector Will Be Present
Drive S/F Receiver Photoeye
J-Box to Module Cable. If
Optional I-Zone Present,
Additional 3 Plug Connector
Will Be Present
Virtual Vision to Junction Box
Closed Limit Switch / Photoeye Cut-Off to Module
Open Limit Switch to Module