Rittal 4051.050 User manual

Assembly and operating instructions
Wire Cart
4051.050

Table of contents
2 Wire Cart
EN
Table of contents
1Notes on documentation......................................................3
1.1 Retentionof documents.............................................................. 3
1.2 Symbols used in this document................................................... 3
1.3 Intended use............................................................................. 3
2Assembly ..............................................................................5
2.1 Overview.................................................................................. 5
2.2 Assembly procedure.................................................................. 5
2.3 Required tools .......................................................................... 9
3Operation............................................................................10
4Annex..................................................................................11
4.1 Scope of delivery......................................................................11
4.2 Technical data.........................................................................12
4.3 Mounting options......................................................................12
5Warranty .............................................................................14
6Customer service addresses.............................................14

1 Notes on documentation
Wire Cart 3
EN
1 Notes on documentation
This documentation servesmainly for the assemblyof the Wire Cart.
1.1 Retentionof documents
The assemblyandoperating instructions, togetherwith all otherapplicable
documents, are integral components of the product. They must be handed
over to the personsdealing withthe product and must always beavailable
and on hand for operating and maintenance personnel.
1.2 Symbols used in this document
The following symbols are used in thisdocumentation:
Warning!
Hazardous situationwhichmay leadto death or serious in-
jury if the instructions are not followed.
Caution!
Hazardous situationwhichmay leadto (minor) injuries if
the instructions are not followed.
Note:
Indicates situationsthat can lead to material damage.
◼This symbol indicates an "action point"and showsthat you should perform
an operation or procedure.
1.3 Intended use
The Wire Cart is used to store and transportfilled wire rails from the produc-
tion (Wire Terminal) to the wiring workstation, as well as to providetools, ca-
bles and wires at the wiring workstation. In addition, the Wire Cart can be
used for the provision ofdocumentation (plans in paper form orPC/tablet) as
storage or screen carrier.
Note:
Read instructions completelybefore starting work.
Caution!
Wear safety shoes when moving the wire rail trolley to pre-
vent injuries from unintentional rollingover of feet and toes.

1 Notes on documentation
4 Wire Cart
EN
Operating instructions in other languagescan be found on ourwebsite:
Click here!

4 Assembly
Wire Cart 5
EN
2 Assembly
Note:
The assembly/installation mayonlybe carried out by appropri-
ately trained specialist personnel.
2.1 Overview
Fig. 1: WireCartconstruction+accessoryoptions
Legend:
1. Tool holder S
2. Tool holder XL
3. Swivel castor with brake
4. Fixed castor
5. Cable shunting ring
6. Wire Cart storage shelf (order number 4051.055)
7. Flange holder
Note:
Tools or accessories shown are not part of the scope of delivery.
2.2 Assemblyprocedure
Note:
Assemblyand disassembly require basic mechanicalknowledge.
◼Check the entire shipmentfor completeness using the enclosed delivery
note!
When installing the product,please proceed as follows:
Remove packaging:
1. Unscrew the screws at the four corners to detach theWire Cart fromthe
transportpallet.

2 Assembly
6 Wire Cart
EN
Fig. 2: Removal of packaging
Mounting the castors:
1. Mount the Swivel castorwith brake by tightening from above with a hex-
agon head screw(M10x30)and a washer (A10.5)and frombelowwitha
washer (A10.5), a spring washer (A10.7) and then a hexagon nut (M10).
2. Fasten the Fixed castor at the rearusing the same procedure.
Fig. 3: Assembly of thecastors

4 Assembly
Wire Cart 7
EN
Tool holder S left:
1. Tighten the tool holderon the left side from thefrontwith 2x screws
(M5x12) and washer (A5.3)and fromthe back with 2xnuts (M5).
Fig. 4: Mountingtool holderS

2 Assembly
8 Wire Cart
EN
Tool holder XLright:
1. Tighten the tool holderon the right side fromthe front with 2x screws
(M6x16) and washers (A6.4)and from the rear with 2x washers (A6.4),
2x spring washers (A6.5)and 2xnuts(M6).
Fig. 5: Assembly toolholder XL
Wire Cart storage shelf:
1. Up to 4 storageshelvescan be hooked in at any position. When using
inserted tool holders thisnumber is reduced to a maximumof 3.
Fig. 6: Assembly ofthestorageshelf

4 Assembly
Wire Cart 9
EN
2.3 Required tools
Designation
Size
Illustration
Allen wrench
1x 4mm, 1x 5mm
Open-end
spanner or
ring spanner
1x 17 mm
1x 8 mm,
1x 10 mm
Cordless
screwdriver or
screwdriver
TX20 or TX25

3 Operation
Wire Cart 7
EN
3 Operation
The operation of the product is notchanged by these accessories.
Warning!
◼The prescribed maximumload andthe maximumload of
the individual accessories according to the technicaldata
must be observed.
◼In order to minimisethe risk of tipping, all attachments on
the universal screen holder must be designedso that the
centre ofgravity is located as centrally as possible above
the four castors.
◼To prevent unintentional rollingaway, the brakes on the
castors must always be locked when the trolley is parked.
◼The Wire Cart is designed for use on flat, solid ground
and is therefore not suitable for uneven or sloping sur-
faces.
◼The Wire Cart is not suitable for outdoor use.
◼To minimise the risk of tripping, care must be taken to en-
sure that long wires do not hang out of the floor pandur-
ing transport.
Note:
In order to ensure the longest possible and trouble-free operation,
repair and maintenance workshould be carried out at regularin-
tervals. In particular:
◼Check all screws and locking bolts for tightness
◼Check the function ofthe parking brakes
◼Clean all surfaceswith a soft, damp cloth
Warning!
If any damage is found or evident, do not use the Wire Cart
until it has been repaired.
Caution!
Do not use aggressive cleaning agents! In case of doubt, it
is advisable to check the compatibility at a non-visible
place.

4 Annex
Wire Cart 11
EN
4 Annex
4.1 Scope of delivery
Item
Description
Qty.
Figure
1
WireCart frame pre-as-
sembled, consistingof:
rail box, jacket,tray
and universal adaptor
for tablets/monitors
1
2
Fixed castor
2
3
Swivel castor with
brake
2
4
Hexagon head screw
4
5
Hexagon nut
4
6
Washer
8
7
Spring washer
4
8
Tool holder Sleft, con-
sisting of:
1x tool angle S
2x screws M5x12,
2x washers A5.3,
2x nuts M5
per 1

4 Annex
12 Wire Cart
EN
9
Tool holder XL right,
consistingof:
1x tool angleXL
2x screws M6x16,
4x washers A6.4,
2x spring washers
A6.5,
2x nutsM6
per 1
10
Storage shelf
1-4
Tab. 1: Scopeofdelivery
4.2 Technicaldata
Value
Unit
Dimensions W xH xD
640 x 700 x1500
mm
Weight
approx.50
kg
Max. permissibletotal weight
100
kg
Max. permissibleload on universal screen holder
Centre of gravity within the castors
3
kg
Max. permissibleload on storageshelf,toolholder
eco,tool holder XL
5 each
kg
Max. permissibleload on wireholder (hook)
2 each
kg
Tab. 2: Technicaldata
4.3 Mounting options
Designation
Model no.
Figure
Storage
shelf
4051.055

4 Annex
Wire Cart 13
EN
Cable
shunting ring
7111.900
(125 x85 mm)
7111.000
(125 x65 mm)
7112.000
(85 x 43 mm)
Tab. 3: External mountingoptions

5 Warranty
Wire Cart 10
EN
5 Warranty
The warranty conditions can be found in the current Rittal salesand delivery
conditions on our website.
Note:
Any intervention bythird parties during the warranty period re-
leases themanufacturerfrom its warrantyobligations.
6 Customer service addresses
◼Fortechnical questions please contact ourtechnical support:
–Phone.: [phone]
–E-mail: mailto:[e-mail]
–Website: www.rittal.com
◼For sales or service enquiries, please contact your local Rittal organisation
at:
http://www.rittal.com/contacts

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◾IT Infrastructure
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You can find the contact details of all
Rittal companies throughout the world here.
www.rittal.com/contact
RITTAL GmbH & Co. KG
Auf dem Stuetzelberg · 35745 Herborn · Germany
Phone [phone]
E-mail : [e-mail] · www.rittal.com
07.2021 / D-0100-00000317-01-EN