riverhawk MP-0130 User manual

Repairs – Rentals
Field Service
215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]
RevisionF
Page1of21
INSTRUCTIONMANUALIM‐293
ForHydraulicPumpKitsusedwithGasand
SteamTurbine’sHydraulicTensioners


ApplicableRiverhawkPartNumbers
MP‐0130ManualHydraulicPumpKit
MP‐6809ManualHydraulicPumpKit
AP‐0532Air‐DrivenHydraulicPumpKit
AP‐6048Air‐DrivenHydraulicPumpKit

ApplicableGEOrderingSheetPartNumbers
NoSpecificOrdering
SheetPartNumbers








 
GEPower&Water
GENERALELECTRICCOMPANY
MLI: ____ OF ____
DATE

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL
ISSUED:
THISDOCUMENTSHALLBEREVISEDINITSENTIRETY.ALLSHEETSOFTHISDOCUMENTARE
THESAMEREVISIONLEVELASINDICATEDINTHISVENDORSUPPLIEDDRAWINGAPPLIQUE.
REV
373A4058
GEDRAWINGNUMBER
VENDORSUPPLIED
THISDOCUMENTISFILEDUNDERTHEGEDRAWINGNUMBER.
GENOTTOREVISE.GEREVISIONLEVELISSHOWNONTHISAPPLIQUE.
GESIGNATURES
CHECKED:


TheRiverhawkCompanyreservestherighttoupdatethisdocumentwithoutdisseminationornotice.The
latestrevisionmaybeobtainedbycontactingRiverhawkCompanyorthruwww.riverhawk.com.


InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page2of21
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TableofContents

Section Description PageNumber
1.0 CautionsandSafetyWarnings 3
2.0 Scope 4
3.0 QuickChecklist 4
4.0 GeneralPreparationsBeforeUse 5
5.0 Operation 9
6.0 ServiceandMaintenance 11
7.0 StorageInstructions 13
8.0 FrequentlyAskedQuestions 14
9.0 RevisionHistory 15
AppendixA1 ECDeclarationofConformity 16
AppendixA2 UKCADeclarationofConformity 17
Figure1 MP‐0130ManualPumpKit 18
Figure2 MP‐0130ManualPumpKit 18
Figure3 AP‐0532Air‐DrivenPumpKit 19
Figure4 AP‐6048Air‐DrivenPumpKit 20
Figure5 MP‐6809ManualPumpKit 21
Figure6 MP‐6809ManualPumpKit 21



InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER
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RevisionF
Page3of21
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1.0CautionsandSafetyWarnings

WARNING
Impropertooluseandthefailuretofollowthecorrectproceduresaretheprimaryroot
causesoftoolfailuresandpersonalinjuries.Alackoftrainingorexperiencecanleadto
incorrectequipmentinstallationorincorrectpumpuse.Onlytrainedoperatorswithcareful,
deliberateactionsshouldusehydraulicpumpsandhydraulictools.

CAUTION
Personalinjuryandequipmentdamagecanoccuriftheproperhealthandsafetycodesand
proceduresarenotfollowed.Contactthesite’shealthandsafetyofficetodetermineall
applicablesafetyrulesandregulations.

WARNING
Theproperpersonalprotectiveequipmentmustbewornatalltimes.

CAUTION
RiverhawkrecommendsthatthehydraulicpumpsshouldbereturnedtoRiverhawkforperiodic
inspections.Replacementofobsoletehydraulicpumpsisrecommended.Functionalupgrades
arealsorecommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6
monthspriortoaplannedoutagetoscheduleaninspectionservice.

CAUTION
Aircanbecometrappedinthehydraulicsystemwhenconnectinghosesandtensionerstoa
hydraulicpump.Refertothehydraulictensioner’sinstructionstodetermineifbleedingtheair
outofthehydraulicsystemisrequired.

CAUTION
Dependingontheamountofairpresentintheconnectedhosesortensioners,itmaybe
necessarytorefillthepumpwithhydraulicoil.

WARNING
Checkthemaximumworkingpressuresofthehosesandtensionersconnectedtothepump.Do
notexceedthemaximumworkingpressureofthepump,hose,ortensioner.



InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER
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RevisionF
Page4of21
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2.0Scope

ThisdocumentdescribestheproperuseofaRiverhawkhydraulicpumpkit.

RiverhawkP/N GEVENDOCP/N Description
MP‐0130
MP‐6809
AP‐0532
AP‐6048
359B2506
373A4084
359B2502
269B8768
ManualHydraulicPumpKit
ManualHydraulicPumpKit
Air‐DrivenHydraulicPumpKit
Air‐DrivenHydraulicPumpKit

Thefiguresattheendofthismanualdepictthelocationofthecomponentsusedtooperatethe
hydraulicpumpkits.


3.0QuickChecklist

The following checklist is intended as a summary of the steps needed to use the Riverhawk‐
suppliedhydraulicpumpkits.Newpersonnelorthoseexperiencedpersonnelwhohavenotused
theRiverhawkequipmentrecentlyareencouragedtoreadtheentiremanual.

□Checkoillevelinthehydraulicpump.(Refertosection6.2formoreinformation)
□Fortheair‐drivenhydraulicpump,insurethatthepump’sairpressureissetbetween
80psi[5.5bar]to100psi[6.9bar].
□Checkhydraulicpressuregageforanydamage.
□
Testthepumpbeforeconnectingthehydraulichoseortensioner.
ManualPump(Refertosection4.1.1formoreinformation)
AirDrivenPump(Refertosection4.1.2formoreinformation)
□Checkhydraulichoseforanydamage.(Refertosection4.2formoreinformation)
□Checkhosecollarsetting.(Refertosections4.2.1and4.2.2formoreinformation)
□Checkcleanlinessofpumpportandhoseconnection.
□Connectthehydraulicpumptothehydraulichose.

InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page5of21
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□Connectthehydraulichosetothetensionerinaccordancewiththetensioner’sinstructions


4.0GeneralPreparationsbeforeUse

4.1CheckHydraulicPumpKit

4.1.1CheckManualHydraulicPumpKit

CAUTION
RiverhawkrecommendsthatthehydraulicpumpsshouldbereturnedtoRiverhawkforperiodic
inspections.Replacementofobsoletehydraulicpumpsisrecommended.Functionalupgrades
arealsorecommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6
monthspriortoaplannedoutagetoscheduleaninspectionservice.

Checkthepumpkitforanyvisiblesignsofdamage.Donotuseifthepumpisdamaged.

ThepumpkitisshippedfromtheRiverhawkfactoryfullofhydraulicoil.Verifyoillevelas
describedinsection6.2.1.

Checkhydraulicpressuregageforanydamage.

Reviewsection5.1foroperatinginstructionspriortotestingthepump.

Testpumpbydead‐heading(leaveportpluginplace)andpumptheleverarm.Thepressure
gaugeshouldbuildpressureandthenholdthesteadypressurewhentheleverismotionless.

4.1.2CheckAir‐DrivenHydraulicPumpKit

CAUTION
RiverhawkrecommendsthatthehydraulicpumpsshouldbereturnedtoRiverhawkforperiodic
inspections.Replacementofobsoletehydraulicpumpsisrecommended.Functionalupgrades
arealsorecommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6
monthspriortoaplannedoutagetoscheduleaninspectionservice.

Checkthepumpkitforanyvisiblesignsofdamage.Donotuseifthepumpisdamaged.

ThepumpkitisshippedfromtheRiverhawkfactoryfullofhydraulicoil.Verifyoillevelas
describedinsection6.2.3.


InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page6of21
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Checkhydraulicpressuregageforanydamage.

Thepumpreservoircapissealedforshipment.Replacethegreyshippingplugwiththered
plasticreservoircap.

Asupplyofclean,dryairisrequired.Lubricatedairisnotrequired.

Attachthemaleairfittingstothepump’sairfilter‐regulator.Attachthefemaleairfittingtothe
airhose.

Coupletheairhosetotheairfilter‐regulatorandadjusttheairfilter‐regulatorknobuntiltheair
pressuregagereadsthepressurelevelmarkedonthepump.Formostair‐drivenpumps,theair
supplypressureshouldbesettowithintherangeof80psi[5.5bar]to100psi[6.9bar].

Reviewsection5.2foroperatinginstructionspriortotestingthepump.

Testpumpbydead‐heading(leaveportpluginplace)andactivatethepump.Thepressure
gaugeshouldbuildpressureandthenholdthesteadypressurewhenthepumpstops.

4.2CheckHydraulicHose

Checkthehydraulichoseforanydamageincludingbenthoseends,kinkedhoseandsplitouter
lining.Ifanydamageisfound,replacethehoseimmediatelybycontactingRiverhawkCompany.

4.2.1The1/4”HighPressureFittingAssembly



Illustration1
TheRiverhawkhydraulichosemayusea1/4"High
PressureFittingtoconnecttoatensioner.The
hoseconnectorismadefromathreepiece
assembly:aglandnut,acollar,anda1/4”tubeor
1/4”hoseend.(SeeIllustration1)

Toassemblythefitting,slidetheglandnutover
the1/4”tubeor1/4”hoseend.Turnthecollar
counter‐clockwise(lefthandthread)ontothe
tubeorhoseendasshowninIllustration1.

InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page7of21



Illustration2
Thecollarshouldbeplaced.125”(3.2mm)from
thetipofthecone.(SeeIllustration2)Itmaybe
necessarytoadjustthiscollarwithasetofvise‐
grippliers.Becarefultonotstripthethreadsoff
thetubeorhoseend.





Illustration3
Slidetheglandnutdownoverthecollar.(See
Illustration3)Insertthe1/4”tubeor1/4”hose
endintotensionerorhydraulicpump.Whilefirmly
holdingthetubeorhoseendtostopitfrom
rotating,turntheglandnutclockwise(righthand
thread)andtorquetheglandnutto25FT‐LBS(34
N‐m).

Tips:
 Makesureallpartsarecleanandfreefrom
debris.
 Protecttheconeontheendofthe1/4”tube
or1/4”hoseendfromscratchesasthisisthe
sealingsurface.
 Replaceredplasticcapswhenfinishedto
protectthethreadsandcone.



InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]
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REV
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
4.2.2The3/8”HighPressureFittingAssembly



Illustration4
TheRiverhawkhydraulichosemayusea3/8"High
PressureFittingtoconnecttoatensioner.The
hoseconnectorismadefromathreepiece
assembly:aglandnut,acollar,anda3/8”tubeor
3/8”hoseend.(SeeIllustration4)

Toassemblythefitting,slidetheglandnutover
the3/8”tubeor3/8”hoseend.Turnthecollar
counter‐clockwise(lefthandthread)ontothe
tubeorhoseendasshowninIllustration4.



Illustration5
Thecollarshouldbeplaced.250”(6.4mm)from
thetipofthecone.(SeeIllustration5)Itmaybe
necessarytoadjustthiscollarwithasetofvise‐
grippliers.Becarefultonotstripthethreadsoff
thetubeorhoseend.


InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page9of21





Illustration6
Slidetheglandnutdownoverthecollar.(See
Illustration6)Insertthe3/8”tubeor3/8”hose
endintotensionerorhydraulicpump.Whilefirmly
holdingthetubeorhoseendtostopitfrom
rotating,turntheglandnutclockwise(righthand
thread)andtorquetheglandnutto50FT‐LBS(68
N‐m).

Tips:
 Makesureallpartsarecleanandfreefrom
debris.
 Protecttheconeontheendofthe3/8”tube
or3/8”hoseendfromscratchesasthisisthe
sealingsurface.
 Replaceredplasticcapswhenfinishedto
protectthethreadsandcone.

4.3CheckHydraulicPortinthePumpandTensioner

Beforeconnectingthehydraulichosetothepumportensioner,checkthehydraulicportfor
grit,dirt,andotherdebris.Cleanwithabrushand,ifnecessary,withavolatilesolventsuchas
acetone.Donotforcethedebrisdeeperintotheport.

4.4CheckHydraulicTensioner

Refertothehydraulictensionerinstructionmanualforinspectionprocedure.


5.0Operation

5.1ManualPumpOperation

Thefigures1and2attheendofthismanualdepictthelocationofthecomponentsusedto
operatethemanualpumpkits.

Step#1:Connectthepumptothetensionerwiththeappropriatehydraulichoseandopenthe
releaseknob.

WARNING
Checkthemaximumworkingpressuresofthehosesandtensionersconnectedtothepump.Do
notexceedthemaximumworkingpressureofthepump,hose,ortensioner.

InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page10of21


Step#2:Followthetensioner’sinstructionsonhowtoinstallthetensioner.

Step#3:Followthetensioner’sinstructionsdescribingwhentopressurizethehydraulicsystem.

CAUTION
Aircanbecometrappedinthehydraulicsystemwhenconnectinghosesandtensionerstoa
hydraulicpump.Refertothehydraulictensioner’sinstructionstodetermineifbleedingtheair
outofthehydraulicsystemisrequired.

CAUTION
Dependingontheamountofairpresentintheconnectedhosesortensioners,itmaybe
necessarytorefillthepumpwithhydraulicoil.

Step#4:Closethereleaseknobandpumptheleveruntilthetargethydraulicpressureis
reached.

Step#5:Oncethetargetpressureisreached,performthestepsrequiredbythetensioner’s
instructions.

Step#6:Torelievethehydraulicpressure,openthereleaseknobtoallowthetensionertofully
retract.Thetensionerwilltakeapproximately30secondstoretract.

Itisthebestpracticetoleavethereleaseknobintheopenpositionwhilethe
tensionerisconnectedtothepump.Eventhoughthepump’spressuregagereadsno
pressure,thetensionercanstillberetracting.

5.2Air‐DrivenPumpOperation

Thefigures3and4attheendofthismanualdepictthelocationofthecomponentsusedto
operatethehydraulicpumpkits.

Refertotheinsidecoverofthepumpforinstructionsthatarespecifictothepump.The
followingsectionsaregenericinstructionsthatmaybesupersededbytheinstructionsinside
thepump.

Step#1:Connectthepumptothetensionerwiththeappropriatehydraulichose.

WARNING
Checkthemaximumworkingpressuresofthehosesandtensionersconnectedtothepump.Do
notexceedthemaximumworkingpressureofthepump,hose,ortensioner.

InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER
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RevisionF
Page11of21


Step#2:Followthetensioner’sinstructionsonhowtoinstallthetensioner.

Step#3:Followthetensioner’sinstructionsdescribingwhentopressurizethehydraulicsystem.

CAUTION
Aircanbecometrappedinthehydraulicsystemwhenconnectinghosesandtensionerstoa
hydraulicpump.Refertothehydraulictensioner’sinstructionstodetermineifbleedingtheair
outofthehydraulicsystemisrequired.

CAUTION
Dependingontheamountofairpresentintheconnectedhosesortensioners,itmaybe
necessarytorefillthepumpwithhydraulicoil.

Step#4:Setthehydraulicpressuretozerobyturningthehydraulicpressurecontrolknob
counterclockwiseuntilitstops.

Step#5:Activatethepump’sswitch.

Step#6:Slowlyturnthehydraulicpressureknobclockwiseuntilthetargethydraulicpressureis
reached.

Step#7:Oncethetargetpressureisreached,performthestepsrequiredbythetensioner’s
instructions.

Step#8:Deactivatethepump’sswitchtoreleasethehydraulicpressure.

Itisthebestpracticetoleavetheair‐drivenpumpconnectedtothetensioner.Even
thoughthepump’spressuregagereadsnopressure,thetensionercanstillbe
retracting.


6.0ServiceandMaintenance

6.1ReplacementHydraulicOil

LostoilshouldbereplacedwithEnerpacHydraulicOil.ISO32orequivalenthydraulicoilmaybe
substituted.Donotoverfillthepump’soilreservoir.



InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]
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REV
373A4058
GEDRAWINGNUMBER
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
6.2HydraulicOilLevel

6.2.1OilLevelforMP‐0130ManualPumpKits

Thefillerholeonthehydraulicoilreservoirisalsousedtocheckthelevel.Positionthepump
withthepumpheadfacingdownwardsandremovethefillerplug.Theoilleveliscorrectwhen
theoilreachesthebottomedgeofthefillerhole.Refitthefillerplugandtightenedtoa
maximumtorqueof175in‐lbs[20Nm].

6.2.2OilLevelforMP‐6809ManualPumpKits

Thefillerholeonthehydraulicoilreservoirisalsousedtocheckthelevel.Theoillevelis
correctwhentheoilreachesthebottomedgeofthefillerhole.Refitthefillerplugand
tightenedbyhanduntilcapstops.

6.2.3OilLevelforAir‐DrivenPumpKits

Placethepumpkitonaflatlevelsurfaceandremovethegreyshippingplugortheredplastic
reservoircap.Theoilleveliscorrectwhentheoilisapproximately1inch(25mm)belowthe
topofthereservoir.Aflashlightmaybehelpfultoseetheoillevel.Refitthegreyshippingplug
ortheredplasticreservoircap.

6.3Maintenance

Lubricatethemovingpartsonthemanualpump.

Checktheairfilterontheair‐drivenpumpkitforexcessivedirtanddebrisbuildup.

Examinethepump’shydraulicpressuregagefordamage.Intheabsenceofasite’spreventative
maintenanceschedule,Riverhawkrecommendsagagecalibrationeverytwoyears.

Checkthehydraulicportsforgrit,dirt,andotherdebris.Cleanwithabrushand,ifnecessary,
withavolatilesolventsuchasacetone.Donotforcethedebrisdeeperintotheport.

Checkthehydraulichoseforanydamageincludingbenthoseendsandsplitouterlining.Ifany
damageisfound,replacethehoseimmediatelybycontactingtheRiverhawkCompany.Place
theplasticendcapsonthehoseendstoprotectthehoseendsfromdamage.




InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page13of21

7.0StorageInstructions

7.1MP‐0130andMP‐6809ManualHydraulicPumpKit

Disconnectthehosefrompumpandplacethemetalplugintopumpport.Placetheplasticend
capsonthehoseendstoprotectthehoseendsfromdamage.

Checkthehydraulichoseforanydamageincludingbenthoseendsandsplitouterlining.Ifany
damageisfound,replacethehoseimmediatelybycontactingtheRiverhawkCompany.

Windthehydraulichosearoundthepumpandsecureinplacewiththehoseclamps.

Makesurethepumphasnotsufferedanyexternaldamageastheresultofimpacts,
mishandling,etc.

Cleanpumpandcheckthattherearenoexternalhydraulicoilleaks.Ifanyleaksareobserved,
contactRiverhawkforrepairoptions.

Lubricatethepump’smovingpartsbeforereturningthepumptostorage.

Placethehydraulicpumpkitintotheoriginalshippingcontainer.

7.2AP‐0532andAP‐6048Air‐DrivenHydraulicPumpKits

Disconnectthehosefrompumpandplacethemetalplugintopumpport.Placetheplasticend
capsonthehoseendstoprotectthehoseendsfromdamage.

Checkthehydraulichoseforanydamageincludingbenthoseendsandsplitouterlining.Ifany
damageisfound,replacethehoseimmediatelybycontactingtheRiverhawkCompany.

Windthehydraulichoseintoacirclenosmallerthan14"(360mm)indiameterandplaceinto
theoriginalshippingcontainer.

Makesurethepumphasnotsufferedanyexternaldamageastheresultofimpacts,
mishandling,etc.

Cleanpumpandcheckthattherearenoexternalhydraulicoilleaks.Ifanyleaksareobserved,
contactRiverhawkforrepairoptions.


InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page14of21

Theredoilreservoircapshouldberemovedandstoredinsidethepumpboxwiththeextraair
hosefittings.Placethegreyandblackstorageplugintotheoilreservoiropeningandtightento
securetheoilfromspillage

Placethehydraulicpumpkitintotheoriginalshippingcontainer.


8.0FrequentlyAskedQuestions

Thissectioncontainssomefrequentlyaskedquestionsandproblems.Ifthestepslistedheredo
notsolveyourproblem,contacttheRiverhawkCompanythruourwebsite,email,orphonecall.

Q:

A:

CanIrentahydraulictensionerkit?

Yes,Riverhawkhasrentaltensionerkitsavailableformostofourhydraulictensioners.
Q:

A:
Thehydraulicpumpappearstobeleakingordoesnotbuildpressure.

Checkthehoseconnectiontothehydraulicpump.Ifthehose’shighpressurefittingisnot
assembledcorrectlytothepump,itmaylooklikethepumpisleaking.Refertosections4.2.1
or4.2.2forthecorrectuseofthehighpressurefittings.

Inspectandcleanthemaleconeattheendofthehose,theconemustbefreeofdamageand
debris.Also,inspectandcleanthefemaleconeatthebottomofthehydraulicport,thecone
mustalsobefreeofdamageanddebris.

Checkpumpbydeadheadingasdescribedinsection4.1.1orsection4.1.2.Iftheproblem
continues,contactRiverhawkforguidance.


Q:

A:
Thehydraulichoseappearstobeleakingwithglandnuttight.

Ifthehighpressurefittingisnotassembledcorrectly,itmaylooklikethehoseisleaking.Refer
tosections4.2.1or4.2.2forthecorrectuseofthehighpressurefittings.

Inspectandcleanthemaleconeattheendofthehose,theconemustbefreeofdamageand
debris.Also,inspectandcleanthefemaleconeatthebottomofthehydraulicport,thecone
mustalsobefreeofdamageanddebris.



InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page15of21

Q:

A:
Thehydraulichosehasacollaronitthatcan'tbemovedbyhand.

Thecollarisheldinplacewithathreadlockingcompound.Thispreventsthecollarfrom
movingtooeasily.Refertosections4.2.1or4.2.2forthecorrectuseofthehighpressure
fittings.Itmaybenecessarytoadjustthiscollarwithasetofvise‐grippliers.Becarefultonot
stripthethreadsoffthetubeorhoseend.


9.0RevisionHistory

Revision
Letter EffectiveDate Description
F Jan24,2022 UpdatedECDeclarationofConformity;AddedUKCA
DeclarationofConformity
E Nov14,2017 Section4.1.2,Section6.2.3wasSection6.2.2
D Jul11,2016 Addedhydraulicpressuregagereferencestosections3,
4.1.1,4.1.2,and6.3
C May5,2015 AddedMP‐6809ManualPumpKit
B Mar26,2014 AddedAP‐6048Air‐DrivenPumpKit,AddedAppendix
A1
A Oct22,2012 Reformatted,generalupdatetowarningsandcautions
‐ Aug16,2012 Released


InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page16of21

AppendixA1

ECDeclarationofConformity


Manufacturer: RiverhawkCompany
Address: 215ClintonRoad
NewHartford,NY13413,USA


Thehydraulicpumpandbolttensioningtooldescribedinthismanualareusedforinstallingand
applyingtensiontolargeboltsthatarespecificallydesignedbyRiverhawkCompanytobe
tensionedhydraulically.

AllapplicablesectionsofEuropeanDirective2006/42/ECformachineryhavebeenappliedand
fulfilledinthedesignandmanufactureofthehydraulicpumpandbolttensioningtool
describedinthismanual.ReferencealsoISO12100:2010,ISO4413:2010,andISO4414:2010.

Furthermore,thisequipmenthasbeenmanufacturedundertheRiverhawkqualitysystemper
ENISO9001:2015

ConsulttheDeclarationofConformanceincludedwiththeshipmentofthisequipmentthat
identifiestheauthorizedRiverhawkrepresentative,applicableserialnumbers,andappropriate
signature.


InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page17of21

AppendixA2

UKCADeclarationofConformity


Manufacturer: RiverhawkCompany
Address: 215ClintonRoad
NewHartford,NY13413,USA


Thehydraulicpumpandbolttensioningtooldescribedinthismanualareusedforinstallingand
applyingtensiontolargeboltsthatarespecificallydesignedbyRiverhawkCompanytobe
tensionedhydraulically.

AllapplicablesectionsofSupplyofMachinery(Safety)2008havebeenappliedandfulfilledin
thedesignandmanufactureofthehydraulicpumpandbolttensioningtooldescribedinthis
manual.ReferencealsoISO12100:2010,ISO4413:2010,andISO4414:2010.

Furthermore,thisequipmenthasbeenmanufacturedundertheRiverhawkqualitysystemper
ENISO9001:2015

ConsulttheDeclarationofConformanceincludedwiththeshipmentofthisequipmentthat
identifiestheauthorizedRiverhawkrepresentative,applicableserialnumbers,andappropriate
signature.



InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page18of21










Figure1–SamplePictureofMP‐0130HydraulicPumpwiththe
HydraulicPortpluggedfortesting(RightSide)







Figure2–SamplePictureofMP‐0130HydraulicPumpwiththe
HydraulicPortpluggedfortesting(LeftSide)
LeverArm PressureGauge H
y
draulicPort
HydraulicPortPlug
FillerPlug
ReleaseKnob FlexibleHose

InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page19of21











Figure3‐SamplePictureofAP‐0532HydraulicPumpwiththe
HydraulicPortpluggedfortesting(TopView)


HandSwitch
HydraulicPressure
ControlKnob
RedReservoir
Ca
p

Hydraulic
PortPlug
Hydraulic
Port
AirPressure
Gauge
AirFilter‐
Regulator
Hydraulic
PressureGau
g
e

InstructionManualIM‐293

CUSTOMER'SINFORMATIONBOX
CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

215ClintonRoad
NewHartford,NY13413
Tel:+13157684855
Fax:+13157684941
Email:[email protected]


REV
373A4058
GEDRAWINGNUMBER

RevisionF
Page20of21












Figure4‐SamplePictureofAP‐6048HydraulicPumpwiththe
HydraulicPortpluggedfortesting(TopView)


Hydraulic
PressureGauge
HydraulicPressure
ControlKnob
RedReservoir
Ca
p

Hydraulic
PortPlug
Hydraulic
Port
AirPressure
Gauge
AirFilter‐
Regulator
HandSwitch