RKI SDM-E2 User manual

www.rkiinstruments.com
SDM-E2 Docking Station
Standalone Configuration
Operator’s Manual
Part Number: 71-0224RK
Revision: F
Released: 5/16/17

Warranty
Warranty
RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from
defects in materials and workmanship, and performance for a period of one year from
date of shipment from RKI Instruments, Inc. Any parts found defective within that
period will be repaired or replaced, at our option, free of charge. This warranty does
not apply to those items which by their nature are subject to deterioration or
consumption in normal service, and which must be cleaned, repaired, or replaced on
a routine basis. Examples of such items are:
Warranty is voided by abuse including mechanical damage, alteration, rough
handling, or repairs procedures not in accordance with the instruction manual. This
warranty indicates the full extent of our liability, and we are not responsible for
removal or replacement costs, local repair costs, transportation costs, or contingent
expenses incurred without our prior approval.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED, AND
ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF RKI
INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO THE WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN
NO EVENT SHALL RKI INSTRUMENTS, INC. BE LIABLE FOR INDIRECT,
INCIDENTAL, OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND
CONNECTED WITH THE USE OF ITS PRODUCTS OR FAILURE OF ITS
PRODUCTS TO FUNCTION OR OPERATE PROPERLY.
This warranty covers instruments and parts sold to users only by authorized
distributors, dealers, and representatives as appointed by RKI Instruments, Inc.
We do not assume indemnification for any accident or damage caused by the
operation of this gas monitor and our warranty is limited to replacement of parts or our
complete goods.
Absorbent cartridges Batteries
Pump diaphragms and valves Filter elements
Fuses

Table of Contents
Table of Contents
Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
About the SDM-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cautions & Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Single-Port AC Adapter . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. 5
3-Port ACAdapter . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 5
USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Filter, Sample Tubing, and Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power Jack. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . . . 8
Sample Fittings. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . .. . 8
PC Connection . . . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . .. 8
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 3: Preparing to Use the SDM-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hardware Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Setting the Operational Parameters in Edit Mode. . . . . . . . . . . . . . . . . . . . . . . . 13
Bump Test &Calibration Parameters. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . . 13
Turningon the SDM-E2 with an EAGLE 2 . . . . . . . . . . . .. . . . . . .. . . . . . .. . . . .. . . . . 15
Setting theBump Test Parameters. . . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . 18
Setting the CalibrationParameters. . . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . 20

Table of Contents
Setting theGas Inlet Parameters . . . . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . 22
Connecting Calibration Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installing the Single Module Data Viewer Software . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 4: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bump Testing Instruments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Calibrating Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Bump Testing an Instrument with Special Sensors . . . . . . . . . . . . . . . . . . . . . . . 42
Calibrating an Instrument with Special Sensors . . . . . . . . . . . . . . . . . . . . . . . . . 56
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Charging an Instrument in a Docking Station . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Recharging a Battery Pack After Performing a
Bump Test or Calibration . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . . 66
Recharging a BatteryPack WithoutPerforming Any Operations . . . .. . . . . . . .. . . .. . . 67
Batteries TooDrained for Standalone Operation . . . . .. . . . . . . . .. . . . . . .. . . . . . .. . . 68
Calibration and Bump Test Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Available Memory inthe SDM-E2. .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . 69
Copying Calibration and BumpTest Records. . . . .. . . . . . .. . . . . . .. . . . . . . . . .. . . . . 69
Clearing theSDM-E2’s Memory. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 70
Bump Test and CalibrationRecord Files . . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . . 70
Bump Testing or Calibrating and Saving Files to a
Flash Drive Multiple Times in One Day . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 71
Chapter 5: Single Module Data Viewer Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Launching the Single Module Data Viewer Program . . . . . . . . . . . . . . . . . . . . . 72
Data ViewingWindow. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . . 73
Using the Single Module Data Viewer Program . . . . . . . . . . . . . . . . . . . . . . . . . 73
Importing Files Into the Database. . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 74
Organizing the Data . . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 75
Viewing the Data. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 76
Deleting Data .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . . 80

Table of Contents
Changingthe Password . . . . . . . . . . . .. . . . . . .. . . . . . .. . . . .. . . . . . .. . . . . . .. . . . . 80
Exiting the Program . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . 81
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Appendix A: Bump Testing and Calibrating EAGLE 2s with IR Sensors . . . . . . . . 84
CAUTION: Read and understand this manual before using the SDM-E2. Also read
and understand the EAGLE 2 Operator’s Manual.

1 • Overview
Chapter 1: Introduction
Overview
This chapter briefly describes the SDM-E2 Docking Station and the Single Module
Data Viewer Program. This chapter also describes the SDM-E2 Docking Station
Standalone Operation Operator’s Manual (this document). Table 1 at the end of this
chapter lists the SDM-E2’s specifications.
About the SDM-E2
The SDM-E2 Docking Station is an advanced, reliable system that provides charging,
calibration, bump testing, and calibration and bump test records for the EAGLE 2
portable gas monitor. It is designed to save the calibration and bump test records to a
USB flash drive (standalone functionality) or to be connected directly to a computer
(PC controlled functionality). If calibration and bump test records are stored to a USB
flash drive while operating in the standalone configuration, the Single Module Data
Viewer Program can then be used with a Windows-based personal computer to
retrieve calibration and bump test data files from the USB flash drive or from the
computer’s hard drive if the files have been transferred to the hard drive from the
flash drive. If you are using the PC Controller Program while operating in the PC
controlled configuration, you may retrieve instrument data, bump test, and calibrate
up to 10 instruments at once. Instrument information and data for each instrument
can be viewed directly using the PC Controller Program and can be printed from the
PC Controller Program. For instructions to use the SDM-E2 with the PC Controller
Program, see the SDM-E2 Docking Station PC Controller Configuration Operator’s
Manual.
The purpose of this manual is to explain how to set up and use the SDM-E2 in
Standalone configuration. It also explains how to use the Single Module Data Viewer
Program. You will learn how to:
• install and launch the Single Module Data Viewer
• prepare the SDM-E2 for use
• perform a bump test
• perform a calibration
• save calibration and bump test records to a USB flash drive
• view, print, and export calibration and bump test records
• use the SDM-E2 to charge an EAGLE 2

System Requirements • 2
CAUTION: The EAGLE 2 detects oxygen deficiency and elevated levels of
oxygen, combustible gases, carbon monoxide, and hydrogen sulfide,
all of which can be dangerous or life threatening. When using the
EAGLE 2, you must follow the instructions and warnings in the EAGLE
2 Operator’s Manual to assure proper and safe operation of the unit
and to minimize the risk of personal injury.
CAUTION: The operator of this instrument is advised that if the equipment is used
in a manner not specified in this manual, the protection provided by the
equipment may be impaired.
System Requirements
To use the Single Module Data Viewer Software, your personal computer must meet
the following requirements:
•Operating Systems: Windows® XP, Windows® Vista, Windows® 7,
Windows® 8, or Windows® 10.
•Processor: IBM® compatible PC running Pentium® 2 processor or equivalent
minimum
•Memory: 32 MB RAM minimum
•Hard Disk Space: 32 MB minimum
• Available USB port

3 • Specifications
Specifications
Table 1: SDM-E2 Specifications
Input Power 12 VDC
NOTE: AC Adapter with 100 - 240 VAC, 50/60 Hz,
0.6A input and 12 VDC, 1.2A output provided as
standard.
Environmental Conditions • For Indoor Use Only
• -10° C to 40° C, below 80% Relative Humidity, Non-
Condensing
Applicable Instrument EAGLE 2
Memory Capacity 64 KB
Maximum Record Size 256 bytes
Maximum Number of
Records Saved
200
Number of Calibration Gas
Cylinders
Up to two calibration gas cylinders per bump test or
calibration at a time
NOTE: If your EAGLE 2 contains more than one non-standard
gas, more than two gas cylinders may be needed to complete a
bump test or calibration.
Standard Accessories • AC Adapter
• USB Flash Drive
• Single Module Data Viewer Software*
• SDM-E2 Docking Station PC Controller
Software*
• Inlet Air Filter
• Instruction Manual
• 10 Foot Long Exhaust Tube
• Two 3 Foot Long Tubes for GAS 1 and GAS 2
Fittings
• 3 T-Fittings for PC Controlled Configuration
• Check Valve for PC Controlled Configuration
• USB Cable, Type A to Type B
* Not sent with SDM-E2. Download from www.rkiinstruments.com/sdme2.

About this Manual • 4
About this Manual
The SDM-E2 Docking Station Standalone Configuration Operator’s Manual uses the
following conventions for notes, cautions, and warnings.
NOTE: Describes additional or critical information.
CAUTION: Describes potential damage to equipment.
WARNING: Describes potential danger that can result in injury or death.
Cautions & Safety Information
• Use only polyurethane sample tubing with the SDM-E2. Consult RKI
Instruments, Inc. for other materials.
• Do not subject the SDM-E2 to infrared or intense light. This may cause
communication errors.
• Do not expose the SDM-E2 to water.
• Do not subject the SDM-E2 to any hard impact.

5 • Overview
Chapter 2: Description
Overview
This section describes the SDM-E2 docking station. It is designed to be used on a
table top and consists of the AC adaptor, Type A to Type B USB cable, air filter, check
valve, sample tubing, instrument panel, back panel, control panel, status LEDs, and 2
USB ports.
AC Adapter
Single-Port AC Adapter
The single-port AC adapter is a wall plug style adapter with a 5 foot cable. The end of
the cable has a plug that connects to the power jack on the SDM-E2’s back panel.
The AC adapter is rated 100 - 240 VAC input, 12 VDC 1.2 A output.
3-Port AC Adapter
The 3-port AC adapter is a wall plug style adapter with three 5-foot cables. The end of
each cable has a plug that connects to the power jack on the SDM-E2’s back panel.
The AC adapter is rated 100 - 240 VAC input, 12 VDC 2.0 A output.
To Power Jack
on SDM-E2
Back Panel
Figure 1: Single-Port AC Adapter
To Power Jack
on SDM-E2
Back Panels
Figure 2: 3-Port AC Adapter

USB Cable • 6
USB Cable
A Type A to Type B USB cable is provided with the docking station. It is only for use
with the PC Controlled configuration. It is not used in the Standalone configuration.
Figure 3: USB Cable
Air Filter, Sample Tubing, and Check Valve
A cylindrical particle filter with a short length of tubing is supplied with the SDM-E2 for
installation to the AIR fitting on the back panel. The filter keeps particulate
contamination out of the docking station.
Two types of sample tubes are included with the docking station. Two 3 foot lengths
of 3/16 inch ID polyurethane tubing are provided to connect the regulator on a
calibration cylinder to the GAS 1 and GAS 2 fittings on the back panel. In addition, a
10 foot length of 3/16 inch ID polyurethane tubing is provided for connection to the
exhaust fitting on the back panel to allow routing of the exhaust to a location such as
an open window where the exhaust can disperse.
WARNING: Do not use an exhaust tube that is longer than 30 feet. The increased flow
restriction caused by a longer tube may affect gas response and cause
inaccurate calibration and bump test results.
Exhaust Tubing, 10 feet
Calibration Gas Sample Tubing, 3 feet,
Two Tubes Included
Particle Filter for Air Inlet
Figure 4: Air Filter & Sample Tubing

7 • Instrument Panel
A check valve is included with the SDM-E2 but is not needed for the Standalone
configuration. It is used for the PC Controlled configuration.
Instrument Panel
The instrument panel is located on the top of the SDM-E2 and includes the
instrument cradle, the exhaust bellow, the IR port, the charging cord, and a recess for
the fitting at the end of the gas out to EAGLE 2 line. The instrument cradle is a
recessed area on the top of the SDM-E2 that is designed to accept the EAGLE 2.
Insert the EAGLE 2 in the instrument cradle before you perform a bump test,
calibrate, or charge an EAGLE 2. The exhaust bellow is at the back of the instrument
panel and must line up with the exhaust port on the EAGLE 2 when it is in the cradle.
The instrument panel also has a protective metal loop to protect the exhaust bellow
and to prevent the EAGLE 2 from being accidentally dislodged from the cradle.
Follow the instructions in this manual and at the center of the instrument cradle for
installing the EAGLE 2 in the cradle to avoid damaging the exhaust bellow. An
infrared (IR) port at the rear of the panel lines up with the EAGLE 2’s IR port when it is
inserted in the cradle and is used to communicate with the EAGLE 2. The charging
cord and the fitting at the end of the gas out to EAGLE 2 line are stored in the
instrument panel.
Figure 5: Check Valve
Figure 6: Instrument Panel

Back Panel • 8
Back Panel
The back panel includes the power jack, sample fittings, gas out to EAGLE 2 fitting,
and a USB PC connector.
Power Jack
The power jack is located in the center of the back panel. The plug on the end of the
AC adapter cable mates to it.
Sample Fittings
Five sample fittings are located on the back of the SDM-E2. The gas out to EAGLE 2
fitting is in the upper right corner and has factory installed tubing connected to it. The
gas out to EAGLE 2 fitting directs sample gas to the EAGLE 2 through the gas out to
EAGLE 2 line. The gas out to EAGLE 2 line is stored in the top panel as shown in
Figure 7 above. The AIR fitting is to the left of the gas out to EAGLE 2 fitting and
draws air into the SDM-E2. The two GAS fittings are next to the AIR fitting and are
used to connect the SDM-E2 to calibration gas cylinders. All three fittings accept 3/16
inch ID tubing.
An exhaust fitting is located above the back panel at the back of the exhaust bellow. It
allows routing of the exhausted calibration gas to a convenient location. This fitting
accepts 3/16 inch ID tubing. Even though the exhaust gas can be routed to an area to
be safely dispersed, the docking station should still be installed in a well ventilated
area.
PC Connection
A type B USB connection is located just to the left of the power jack on the SDM-E2’s
back panel. It is only used for the PC Controlled configuration and is not used in the
Standalone configuration.
Exhaust Fitting
Air Fitting
Gas Out
to EAGLE
2 Line Gas Out to
EAGLE 2
Fitting
Power Jack
Back Panel USB Port (Type B),
For Computer Connection
Top View Rear View
Gas 1 Fitting
Gas 2 Fitting
Figure 7: Fittings and Connections

9 • Control Panel
Control Panel
The control panel is used to setup and operate the docking station in the Standalone
configuration. It is located at the front of the docking station. It includes the control
buttons, the control button LEDs, and the CHARGE status LED.
Five control buttons are located on the control panel. From left to right they are BUMP
, CAL , EDIT ENTER, COPY, and POWER. The BUMP , CAL , and COPY
control buttons each have an LED above them that indicates the status of the function
controlled by that button. The CHARGE LED is located above the POWER button
and functions as a pilot LED, a system failure LED, and a charge indication LED.
Table 2: Control Button Functions
Control
Button Control Button Function(s) Control Button LED
Function(s)
BUMP • Initiates a bump test
• Cancels a bump test
• Moves down a list of parameters
• Decreases an adjustable
parameter
Indicates status of a bump test
in progress
Figure 8: Control Panel

Control Panel • 10
CAL • Initiates a calibration
• Cancels a calibration
• Clears data from docking station
memory (when used with COPY
button)
• Moves up a list of parameters
• Increases an adjustable parameter
Indicates status of a calibration
in progress
EDIT
ENTER
• Puts docking station into various
edit modes
• Makes a displayed parameter
editable
• Escapes or cancels an operation
• Turns off connected EAGLE 2
(when used with POWER button)
n/a
COPY • Copies data to a USB flash drive.
• Clears data from docking station
memory (when used with CAL
button)
• Indicates amount of docking
station memory used
• Indicates status of copying
function
• Indicates the result of a copy
operation
POWER • Turns on the docking station
• Turns off the docking station
• Turns off connected EAGLE 2
(when used with EDIT ENTER
button)
n/a
Table 2: Control Button Functions
Control
Button Control Button Function(s) Control Button LED
Function(s)

11 • Front Panel
Front Panel
A type A USB port is located on the front of the docking station. This port can be used
to save calibration and bump test data to a USB flash drive. This USB port is for use
only in the Standalone configuration of the SDM-E2.
NOTE: The SDM-E2 does not support connection of a computer to the front
USB port, only a USB flash drive.
Front Panel USB Port (Type A),
For Flash Drive
Figure 9: Front Panel

Overview • 12
Chapter 3: Preparing to Use the SDM-E2
Overview
There are four tasks that must be completed before you can begin to use the
SDM-E2: hardware assembly, setting or confirming the bump test and calibration
parameters, connecting calibration gas, and installing the Single Module Data Viewer
Software on your computer. This chapter describes how to assemble the parts that
are shipped with the SDM-E2 and set or view the bump test and calibration
parameters. It also describes how to install the Single Module Data Viewer Software
on a Windows based personal computer.
Hardware Assembly
The hardware assembly consists of connecting the AC adapter, installing the air filter,
and connecting the sample tubing. Perform the following to complete the hardware
assembly:
1. Place the SDM-E2 on a convenient table top near an AC wall socket in a well
ventilated area. A location near a window that can be opened is best so that
the exhaust can be routed to the window.
2. Connect the AC adapter’s wall plug into a wall AC socket.
3. Insert the round plug on the end of the AC adapter’s cable into the power jack
on the back of the SDM-E2.
NOTE: If you have multiple SDM-E2s and are using a 3-port AC adapter, plug
each of the round plugs on the end of the AC adapter into the power
jack on the back of 3 separate SDM-E2s.
4. Install the air filter so that the arrow on the filter that indicates direction of flow
is pointing towards the AIR fitting. Push the open end of the flexible tube that is
on one end of the filter onto the AIR fitting on the back of the SDM-E2.
NOTE: If you have an EAGLE 2 with an IR CO2 sensor in the 0-10,000 ppm or
0-5.00 %vol range, be sure to replace the air filter at the AIR inlet fitting
with the CO2 scrubber when testing an instrument with a CO2 sensor
installed to ensure that the CO2 present in fresh air is scrubbed out.
Remove the black end caps from each end of the scrubber before
installing onto the AIR inlet fitting. Replace the caps when the scrubber
is not in use. See the “Spare Parts List” on page 81 for a scrubber with
a tubing stub.
5. Install the 10 foot long 3/16 inch ID flexible tube that is included with the SDM-
E2 on the exhaust fitting. Route the tube to an area where the exhaust can be

13 • Setting the Operational Parameters in Edit Mode
safely dispersed, such as an open window.
CAUTION: The maximum recommended length for the exhaust tube is 30 feet. Do
not use more than 30 feet of tubing or tubing with an ID of less than
3/16 inch for the exhaust tube or the bump test and calibration
accuracy may be adversely affected. The tube that is shipped with the
SDM-E2 has an ID of 3/16 inch and is 10 feet long.
6. Install the 3 foot long 3/16 inch ID tubes that are included with the SDM-E2 on
the GAS 1 and GAS 2 fittings.
Setting the Operational Parameters
in Edit Mode
Once the hardware has been assembled, use Edit Mode to confirm or adjust bump
test, calibration, and gas inlet parameters before using the SDM-E2.
The bump test parameters define how long fresh air and calibration gas are applied to
an instrument during a bump test. They also define the tolerance used in determining
whether an instrument fails or passes a bump test and whether or not a calibration
automatically takes place if a bump test fails. The calibration parameters define how
long fresh air and calibration gas are applied to an instrument during a calibration.
The gas inlet parameters define what gas inlet fittings (GAS 1, GAS 2, or both) will be
used during bump tests and calibrations.
The bump test and calibration parameters are saved in the SDM-E2’s memory. If a
parameter is changed with one particular EAGLE 2 installed in the SDM-E2, the
change will be in effect for the bump test or calibration of any subsequent EAGLE 2
until the parameter is changed again.
Bump Test & Calibration Parameters
There are four bump test parameters and two calibration parameters. The two
calibration parameters, air sample time and calibration gas sample time, are also
bump test parameters. The parameters are described below. Table 3 below shows
the factory settings for the bump test and calibration parameters. If you wish to use
the factory settings, then you do not need to make any parameter adjustments. If you
wish to confirm or change the parameter settings, follow the instructions below in
“Setting the Bump Test Parameters” on page 18 or “Setting the Calibration
Parameters” on page 20.
Table 3: Bump Test & Calibration Parameter
Parameter Display
Tag
Available
Choices
Bump Factory
Setting
Cal Factory
Setting
Air Sample Time AIR
TIME
• 30 seconds
• 45 seconds
• 60 seconds
30 seconds 30 seconds

Setting the Operational Parameters in Edit Mode • 14
Air Sample Time (AIR TIME)
The air sample time can be set separately for bump testing and calibration. It is the
length of time that the SDM-E2 will draw air through the AIR fitting on the back of the
docking station. Air is drawn during a bump test or calibration before an air adjust
operation and to purge calibration gas from the system after calibration gas has been
drawn through the GAS 1 or GAS 2 fittings on the back of the docking station.
Calibration Gas Sample Time (GAS TIME)
The calibration gas sample time can be set separately for bump testing and
calibration. It is the length of time that the SDM-E2 will draw calibration gas through
the GAS 1 or GAS 2 fittings on the back of the docking station during a bump test. If
the GAS TIME is set to AUTO, the SDM-E2 applies calibration gas for the appropriate
amount of time based on the sensors installed in the EAGLE 2.
Bump Test Check Tolerance (CHECK)
The bump test check tolerance only applies to bump testing. It determines how close
the EAGLE 2 gas reading must be to the calibration gas concentration for each
channel during a bump test in order to pass the bump test. It is defined as a
percentage of the calibration gas concentration.The amount that the EAGLE 2 gas
reading differs from the calibration gas concentration must be equal to or less than
this percentage of the calibration gas concentration. For example, if the tolerance is
set to ±50%, and the %LEL calibration gas concentration is 50% LEL, then the bump
test gas reading for the LEL channel on the EAGLE 2 must be 50 %LEL ± 25 %LEL.
Calibration Gas
Sample Time
GAS
TIME
•AUTO
• 30 seconds
• 45 seconds
• 60 seconds
• 90 seconds
• 120 seconds
30 seconds AUTO
Bump Test Check
Tolera nce
CHECK • ± 10%
•± 20%
•± 30%
•± 40%
•± 50%
• F ± 10%
• F ± 20%
• F ± 30%
• F ± 40%
• F ± 50%
F ± 50% n/a
Automatic
Calibration
AUTO
CAL
•On
•Off
On n/a
Table 3: Bump Test & Calibration Parameter
Parameter Display
Tag
Available
Choices
Bump Factory
Setting
Cal Factory
Setting

15 • Setting the Operational Parameters in Edit Mode
The F±10%, F±20%, F±30%, etc. options represent a fast bump tolerance. If one of
these “F” type tolerances is selected and the gas reading for the sensor(s) being
tested is above the lower tolerance and below the upper tolerance within 10 seconds,
the sensor(s) pass bump testing, the gas application will be stopped, and the test will
move on to the next sensor(s) or to the fresh air purge. If the gas reading on any of
the tested channels is below the lower tolerance or above the upper tolerance within
10 seconds, the gas application will continue for the time period defined by the GAS
TIME bump test parameter, and the pass/fail status of the sensor(s) will be
determined at that point. Using an “F” type tolerance allows calibration gas to be
saved when the sensor respond quickly and accurately.
Consider the following scenario as an example.
• 50% LEL methane used for bump testing the combustible gas channel
• GAS TIME bump test parameter set to 20 seconds
• Tolerance set to F±50%, which means that the acceptable reading range is 25%
LEL - 75% LEL
The table below shows possible readings at 10 seconds and the effect on the gas
application.
Automatic Calibration (AUTO CAL)
Automatic calibration only applies to bump testing. It can be set to on or off. If it is set
to on, then the docking station will automatically perform a calibration if a bump test
fails.
Turning on the SDM-E2 with an EAGLE 2
Do the following to turn on the SDM-E2 and establish a connection with an EAGLE 2:
1. Confirm that the AC Adapter is connected to the SDM-E2 and to an AC wall
socket.
2. Press and hold the SDM-E2’s POWER button. The LEDs will turn amber.
3. When the BUMP and CAL LEDs turn off, release the POWER button.
Table 4: Example Fast Bump Scenarios
Gas Reading 10 Seconds
Into Fast Bump Outcome
15% LEL (-70% of 50% LEL) • Gas application continues for the full 20 seconds
• Pass/fail determined at end of 20 seconds
30% LEL (-40% of 50% LEL) • Gas application stops
• Sensor passes bump testing
60% LEL (+20% of 50% LEL) • Gas application stops
• Sensor passes bump testing
80% LEL (+60% of 50% LEL) • Gas application continues for the full 20 seconds
• Pass/fail determined at end of 20 seconds
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