
10
The Robertshaw 780-001 (nonlockout), 780-002 (lockout) and 780-
003 (lockout with prepurge) Universal Replacement Module Uni-
Kits®are designed to replace the Honeywell Spark Ignition System
Modules shown on page 11. The 780-002 or 780-003 kit must be
used whenever a Honeywell lockout module is present on the
system being serviced.
The Uni-Kits replace the existing control module, while
utilizing the existing Honeywell gas valve, pilot sensor and ignitor.
A special wiring adaptor, (included with the Uni-Kit) is used
whenever the existing system includes a Vent Damper.
1. Locate the Honeywell part number on the existing module.
2. Find this number in the cross-reference list (page 11) to
determine which wiring diagram to use.
Refer to Wiring
Diagram Number
Existing Module (Control Part)
Part Number
3. Over the years Honeywell has gone through many different
model variations of ignition control units.
We have provided for you what we feel are the most accurate
wiring schematic(s) that we can. If you encounter problems with
your wiring, Robertshaw I.C.U. terminals and their functions are
listed below:
TH = 24 volt signal from wall thermostat
PV = Pilot valve - pilot gas only
MV = Main valve - main pilot
SENSOR = Flame sensor (2 rod system)
ACCESSORY TERM E3 = Not used
MV/PV = Common return for MV and PV (grounded)
TR = Transformer common (grounded)
GND. = Ground
IGNITOR = Spark electrode lead wire
CAUTION:
NOTE: The following instructions are based on the premise that
the appliance being serviced is in correct operating order
except for the failed control module. If other problems are
present, they must be corrected or the new module may
not perform correctly.
1. Turn off all electrical power to the heating appliance being
serviced.
2. Remove the Red ignitor wire or cable from the Honeywell
ignition module. Place the wire out of the way for now.
3. Disconnect the wires from the Honeywell module one at a
time and reconnect it to the appropriate terminal on the 780
kit module. Follow the wiring instructions shown in Figure 5.
Figure 5
4. Remove Honeywell module and install new 780 kit module in
its place using old mounting screws or new mounting screws
or double-sided tape provided.
5. Locate the ignitor terminal adaptor included in the kit. Install
the adaptor onto IGNITOR terminal on new module, See
Figure 6. Connect ignitor lead to the adaptor.
High Voltage
Cable Adaptor
IGNITOR
Terminal
Figure 6
6. If a vent damper is present in the system, proceed as follows,
if not proceed to step #7.
A. Locate the orange lead wire on the 1751-724 adaptor,
See Figure 5. Wire nut it to the power lead that came off
terminal 25V+ on the old unit.
B. Wire nut the red wire on the 1751-724 adaptor to the
thermostat wire. This is the wire that was connected to
terminal #2 on the old unit.
C. Connect the gray wire on the 1751-724 to the TH
terminal on the new module.
D. Connect the white wire on the 1751-724 adaptor to the
MV/PV terminal on the new 780 replacement module.