Robin RGD3700 Instruction Manual

- -.-PARTS CATALOG
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Generafors
Model
RGD3700
@ FUJIHEAVYINDUSTRIESLTD.

HOW TO USE THIS PARTS CATALOG
1. Reference numbers with an asterisk
Reference numbers marked with an asterisk indicate that the particular part is
available only as a complete set or assembly.
Example :
If the reference number is marked with an asterisk and the description of the
part states that certain items are included, this means that those included items
cannot be ordered separately and must be purchased as a complete assembly.
2. Description of interchangeability and execution columns
Example : Interchangeability column Example : Execution column
Items interchangeable between the
new and old parts.
TX Items not interchangeable between
d the new and old parts.
Items conditionally interchangeable
3 between the new and old parts
which are subject to the description
in the execution column.
For use for Serial No. up to
o1oooo.
Serial No.
For use for Serial No. from
Example :
Interchangeable
Part Number
Part B
Part A
Part C
Part B
Part A
I
Part A
I
Part B
Part B
Part A
t
3
3
3
Execution Explanation
020000-
020000-
015000-
020000-
- 030000
020000-
This indicates that Part A changed to Part 6 for generators
with serial numbers from 20000, and that they are
interchangeable.
This indicates that Part A cahnged to Part B for generators
with serial numbers from 15000, and that they are not
interchangeable. Also, Part B changed to Part C for
generators with serial numbers from 20000 and that they
are interchangeable.
This indicates that Part A is a new part for generators with
serial numbers with from 20000.
This indicates that Part B is no longer used for generator
with serial numbers from 30001.
This indicates that Part A changed to Part B for generators
with serial numbers from 20000, and that they are
conditionally interchangeable. (See NOTE described at the
end of the section.)

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3. The contents of this parts catalog are subject to revision without notice.
TO INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST
BE GIVEN.
1. State exactly the quantity of each part and its part numbers.
2. Clearly state whether parts are to be shipped by express, freight or parcel post.
3. State the exact mailing address.
CONTENTS
Page
GENERATOR PARTS
FIG. 1 GENERATOR ....................................................................... 1
FIG. 2 PIPE FRAME and FUEL TANK .................................................... 3
FIG. 3- 1 CONTROL BOX (220V, 240V) ...................................................... 5
FIG. 3 - 2 CONTROL BOX (110V, 120V) ..................................................... 11
FIG. 3-3 CONTROL BOX (110V/220V) ..................................................... 17
FIG. 3 -4 CONTROL BOX (U.K 50Hz- 110V,220V. BS>..................................... .. 21
FIG. 3- 5 CONTROL BOX (GERMANY. 50Hz- 220V) ......................................... 25
FIG. 3- 6 CONTROL BOX (50Hz- 220V. WITH SPECIAL RECEPTACLE) ......................
29
FIG. 3 - 7 CONTROL BOX (SWITZERLAND, 50Hz - 220V) ..................................... 33
FIG. 3 -8 CONTROL BOX (AUSTRALIA. 50Hz- 240V) ........................................ 37
FIG. 3 - 9 CONTROL BOX (FRANCE, 50Hz- 220V) ........................................... 41
FIG. 4 RECOIL STARTER ................................................................. 45
ENGINE PARTS
FIG. 5 CRANKCASE ...................................................................... 47
FIG. 6 CYLINDER and CYLINDER HEAD ................................................. 51
FIG. 7 CRANKSHAFT and PISTON ....................................................... 55
FIG. 8 CAMSHAFT and GOVERNOR ...................................................... 57
FIG. 9 FUEL INJECTION PUMP and NOZZLE ............................................. 61
FIG. 10 FUEL FILTER ..................................................................... 63
FIG. 11 AIR CLEANER, MUFFLER and CYLINDER BAFFLE ................................. 65
FIG. 12 MUFFLER (SPECIAL TYPE) ....................................................... 67
FIG. 13 STARTING MOTOR ................................................................ 69
FIG. 14 ACCESSORIES ..................................................................... 71
OPTIONAL PARTS
FIG. 15 WHEEL, HANDLE and HANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

FIG. 1 GENERATOR
-1-

FIG. 1 GENERATOR
Ref.
No. Parts Number Description
lnterdrarysabili ty
T t Executiarl
I I
21 385-50528-08 ROTOR, 1.
camp Incld0s i&w 2 1 I
2 354-58204-08 BALL BEARING (8205-2RS) 1
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I I I I I
Ben orderiw parts : Always give the k&l, Specification and Serial Nurber of Generator.

FIG. 2 PIPE FRAME and FUEL TANK
For Ektric starter type
%-69
36
40
36
39
I 31
13
17

FIG. 2 PIPE FRAME and FUEL TANK
385-58063-08 1 PIPE FRAME.compl.
ercrlption
385-58582-08 1 SIDE PLATE.compl. Includes itea 3 I
ll
I I I
31 385-59176-08 [ LABEL (RGD3700) 1 1
1 41 011-00600-80 1 BOLT and WASHER ASS’Y
1 61 359-59933-08 1 FLANGE BOLT
I 21
I 71 385-54826-08 I ENGINE BASE. compl. I 11
I 81 228-15023-03 I VIBRATION ISOLATOR I 21
91 002-27100-00 f NUT I 4
101 228-15024-03 I STOPPER I 2
11 001-11081-20 I BOLT and WASHER ASS’Y I 4
1 I I
121 001-86085-00 t BOLT I 4
I I I
131 002-37080-00 1 FLANGE NUT I 9
14 385-54827-08 GENERATOR BASE, camp 1. 1
15 385-57053-08 RUBBER MOUNT 1
I I
161 001-13082-50 I BOLT and WASHER ASS’Y I
I 2
I I I
171 003-10080-00 1 WASHER
I 4
I I I
181 385-54399-08 I EARTH CORD I 1
19 228-60701-01 FUEL TANK, compl. 1
20 064-13600-10 FUEL FILTER 1
I I
211 391-94001-03 I LABEL, brushless
I I
25) 356-59020-08 1 LABEL,fuel only
I
1 1
I
1 1
r-g 5i5-5 9248-08 I LABEL, fuel only
r-2d 3~s 5 - 5 9137-08 1 LABEL,caution For FRANCEI 1 1
I 11
-26 385-59247~-08 LABEL, caution For FRAFCE 1
27 043-04300-15 FUEL TANK CAP, compl. 1
28 064-80007-00 FUEL GAUGE, compl. 1
- rgyTl 4-y ~~
0500-40 1 SCREW,counter head
I 21
i. 13DlQ56-57045-08 1 RUBBER VIBRATION ISOLATOR
I 41
1 fill -385-54828-08 I BATTERY BASE For Electric starter type 1 I I
011-00600-20 FLANGE BOLT For Electric starter type 2
356-54316-08 BATTERY BOLT For Electric starter type 2
002-17060-00 NUT For Electric starter type 2
003-20060-00 SPRING WASHER For Electric rtarter type 2
385-54382-08 BATTERY ANGLE For Electric starter type 1
385-54383-08 BATTERY CORD (+) For Electric starter type 1
385-54384-08 BATTERY CORD (-1 For Electric starter type 1
065-10000-90 BATTERY (NS40ZL) For Optional parts 1
385-54416-08 BATTERY SUPPORT For Electric starter type 2
41 376-39100-01 SCREW and WASHER ASS’ Y 1
42 056-60001-70 CLAMP 1
l&en ordering parts ; Always give the Haiel, Specification and 6eriaI Nurber of Generator.
-4-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)
kor Oil sensortype
For Electric stmer type

.
-.
FIG. 3-l CONTROL BOX (22OV, 24OV)
lntardmunmhi I i t~v
z
Parts Number
lo. Description IJ’t
-
11 385-40606-08 CONTROL BOX ASS’ Y For 220V 1
Includes items 2 thru 23, 25 thru 27, 33 thru 40 ad 46
-
11 385-40887-08 CONTROL BOX ASS’ Y 1
For 5ONz-2WV,Electric starter type
Includes iti 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47
-
11 385-40688-08 CONTROL BOX ASS’ Y 1
For 5Oik22OV, Oi1 sensor type
lncludea itgls 2 thru 23,25 thru 27.33 thru 40, 44 thru 47
-
11 385-40689-08 CONTROL BOX ASS’ Y 1
For 22oV, Electric starter type with Oil sensor
I Includes iteas 2 thru 23, 25 ad 28 thru 47
-
B1 ’ 385-40607-08 CONTROL BOX ASS’ Y For!%Ez-240V 1
Includea iteas 2 thru 23, 25 thru 27, 33 thru 40 and 45
A--
11 385-40690-08 CONTROL BOX ASS’ Y 1
For 503~24OV, Electric starter type
lncludea itees 2 thru 25, 27 thru 30, 33 thru 43,48 and 47
r
El 385-40691-08 CONTROL BOX ASS’ Y 1
For xltlz-24OV, Oil sensor type
lncludea iteur 2 thru 27, 33 thru 40 and 44 thru 47 . /
1
El 385-40692-08 CONTROL BOX ASS’ Y
For 5Mz-24OV, Electric starter type rith Oil aenaor
lncludeaiti2thru25and28thru47
1 386-43086-08 CONTROL BOX
1 386-43096-08 CONTROL BOX
For Electric starter type, Oil sensor type
For Electric starter type with Oil sensor
12 385-41434-08 CONTROL PANEL A ASS’ Y For 220V
lncludea items 3 thru 23 and 25 thru 27
12 385-41724-08 CONTROL PANEL A ASS’ Y
FOF2WV, Electric starter type
Includes item8 3 thru 23, 25, 27 and 28
$2 385-41434-08 CONTROL PANEL A ASS’ Y
For 2WV, Oil 8en8or type
Includes itees 3 thru 23, 25 thru 27
i
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L
1
*2 385-41725-08 CONTROL PANEL A ASS’ Y 1
For 2WV, Electric starter type with Oil sensor
Includes iteas 3 thru 23, 25 and 28 thru 32
s2 385-41435-08 CONTROL PANEL A ASS’ Y For !iOllz-24OV 1
Includes iters 3 thru 27
Len ordering parta ; Always give the lkdel, Specification ad Serial Nuaber of Generator.
-6-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

FIG. 3- 1 CONTROL BOX (22OV, 24OVI
Interc+geability
I 111
Parts Number Description
CONTROL PANEL A ASS’ Y
h )ti
‘t Execution
1
For 50&24OV, Electric etarter type
lnclades iteas 3 thru 25 and 27 thru 33
CONTROL PANEL A ASS’ Y
For 5Otlz-249V, Oil a-r type
Includes iteas 3 thru 27
82
I
385-41435-08
c
l 2 385-41727-08 CONTROL PANEL A’ ASS’ Y I 11
2 385-43893-08
821 385-43494-08
31 385-45651-08
3 389-45656-08
5 004-35030-60
6 320-75112-08
7 378-45736-08
10 004-35041-00
15 320-59855-08
18 320-59860-08
For Wtlz-24OV, Electric starter type with Oil sensor 1 I
lnclude~ iteas 3 thru 25 aad 28 thru 32
I I
CONTROL PANEL A For 229V 1
CONTROL PANEL A For 24OV Includes i tea 24 1
NO-FUSE BREAKER (14A) For 229V 1
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NO-FUSE BREAKER (12A)
I
For 249V I 1
4
SCREW and WASHER ASS’ Y 2
AC VOLTMETER (3OOV) 1
AC RECEPTACLE (25OV-15A)
SCREW and WASHER ASS’ Y
FUSE HOLDER (DC)
I
FUSE (1 OA) I 1
171 363-45701-08 TERMINAL BOLT (Color:RED)
I 11
181 363-45700-08 TERMINAL BOLT(Color:BLACK) I
11
WING NUT 1 1
E
19 353-49901-08
W 356-49907-08
211 353-49902-08
22 332-00050-08
23 353-49903-08
SCREW 1 1
NUT 1
SPRING WASHER 2
WASHER 1 1
241 353-49035-08 LABEL (AC 24OV) I II
E
1
LABEL (DC BATTERY CHARGE ONLY) 1 125 363-49091-08
26 389-47552-08
27 355-57509-08
28 066-00002-50
GROMMET I 11
I
GROMMET I 1
SW1 TCH
I
For Electric starter type I 1
291 385-45517-08 FUSE HOLDER For Electric starter type I 1 I
WI 385-45518-08 FUSE (15A) For Electric starter type I 1 I
32 351-45302’-08
I
LAMP, warning
I 11
k
For Electric starter type with Oil seasor
CONDENSER (2OccF)
CONDENSER BRACKET
SCREW and WASHER ASS’ Y
SCREW and WASHER ASS’ Y
DIODE STACK ASS’ Y
SCREW and WASHER ASS’ Y
331 385-47541-08 2
4
35 380-47531-08
36 004-35041-00
37 389-59989-08
38 353-45804-08
39 353-59949-08
_
ordering parts ; Aluaya give the Nodel, Specification and Serial Nuaber of Generator.
3
1
1
I
1 1
-8-

FIG. 3- 1 CONTROL BOX (22OVn 24OV)
For Ektrii rtu
- 19
49
-9-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)
Ref.
No. Parts Number Description
lnterchaageability
0’ ty Execution
1 I
41 228-71920-01 REGULATOR, compl. For Electric starter type 1
42 001-11062-50 BOLT and WASHER ASS’ Y 2
I I For Efectric starter typa
43 385-47321-08 CONNECTOR For Electric starter type 1
44 228-76001-01 01 L SENSOR, camp 1. For Oil aeaaor type 1
45 001-11063-50 BOLT and WASHER ASS’ Y 2
For Oil BBnsor type
46 353-49904-08 SCREW 8
47 385-57511-08 GROMMET 1
For Oil aeaaor type or Electric starter type
48 385-59227-08 LABEL For 5Oik226V 1
48 385-59228-08 LABEL For 505z-24OV 1
48 385-59229-08 LABEL For 66kZ26V 1
49 320-75122-08 AC PLUG (25OV-15A) 2
I I I I
I
Uheao&riag parta ; Alaaya give the Mel, 6pecificatfoa aad Serial Nnabar of (leaerator.
-l0-

FIG. 3- 2 CONTROL BOX (11 OV, 12OV)
r
For Oil sensortype
J
For Electric startar type
3

FIG. 3- 2 CONTROL BOX (11 OV. 12OV)
mbility
iz
lo.
-
I1
Parts Number
385-40608-08
Dercription
CONTROL BOX ASS’ Y For 1lOV
Iacluder iteea 2 thru 23, 25 tbru 27, 33 thru 40 and 46
Exeadon ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
El 385-40693-08 CONTROL BOX ASS’ Y
For llOV, Electric starter type
Includes itees 2 thru 23.25.27 thru 30. 33 thru 43. 46. 47
CONTROL BOX ASS’ Y
For llOV, Oil senwx type
Includes iteur 2 thru 23.25 thru 27,33 thru 40, 44 thru 47
CONTROL BOX ASS’ Y
For 1109, Electric starter type with Oil sensor
Includes itew 2 thru 23, 25 and 23 thru 47
CONTROL BOX ASS’ Y For 6OEz-1ZOV
Includes im 2 thru 23, 25 thru 27, 33 thru 40 and 46
CONTROL BOX ASS’ Y
For 60&120V, Electric starter type
Includes iteu, 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47
385-40694-08
El 385-40695-08
385-40611-08
385-40696-08
*l 385-40697-08 CONTROL BOX ASS’ Y
For 6OiIz-l%JV, Oil wmsor type
Includee im 2 thru 23,25 thru 27,33 thru 40, 44 tbru 47
*1 365-40898-08 CONTROL BOX ASS’ Y
For 6CHIz-12OV,Electric starter type with Oil sensor
Includes itees 2 thru 23, 25 and 23 thru 47
CONTROL BOX
CONTROL BOX
For Electric starter type, Oil sensor type
For Electric starter type with Oil sensor
CONTROL PANEL A ASS’ Y For 1lOV
Includea iti 3 thru 23 and 25 thru 27
CONTROL PANEL A ASS’ Y
For llOV, Electric starter type
Includes items 3 thru 23, 25, 27 and 28
1 386-43086-08
388-43096-08I
385-41436-08
*i 385-41728-08
385-41436-08 CONTROL PANEL A ASS’ Y
For llOV, Oil sensor type
Includes items 3 thru 23 and 25 thru 27
CONTROL PANEL A ASS’ Y
For llOV, Electric starter type with Oil sensor
Includes iteea 3 thru 23, 25 and 28 thru 32
*i
*: 385-41729-08
CONTROL PANEL A ASS’ Y For 6OlIz-120V
Includes itees 3 thru 23 and 25 thru 27
385-41439-08
men ordering parts ; Always give the Hodel, Specification and Serial Numberof Generator.
- 12-

FIG. 3- 2 CONTROL BOX (11 OV, 12OV)
For Oil sensortype 1
For Electric starter type
30 29
For Electric starter typm

.
.
.
FIG. 3- 2 CONTROL BOX (11 OV, 12OV) II~terchauaeahilitu
Parts Number Description
+
385-41730-08 CONTROL PANEL A ASS’ Y
For 60&120V, Electric starter type
Includes itewa 3 thru 23. 25. 27 and 26
t:
i
385-41439-08 CONTROL PANEL A ASS’ Y
For 3OJk12OV, Oil aeuaor type
Includes itewa 3 thru 23 aad 25 thru 37
i
385-41731-08 CONTROL PANEL A ASS’ Y
i
For 50&12OV, Electric starter type with Oil aeusor
Inciudea itewa 3 thru 23. 25 aud 23 thru 32
385-43395-08
385-43396-08
385-45661-08
004-35030-60
320-75127-08
378-45737-08
357-45703-08
004-35041-00
379-49933-08
320-59855-08
320759860-08
363-45701-08
363-45700-08
353-49901-08
356-49907-08
353-49902-08
332-00050-08
353-49903-08
353-49037-08
363-49091-08
389-47552-08
355-57509-08
066-00002-50
385-45517-08
385-45518-08
351-45302-08
CONTROL PANEL A For 1lOV
CONTROL PANEL A For 12OV Iacludea itea 24
NO-FUSE BREAKER (27A)
SCREW and WASHER ASS’ Y
AC VOLTMETER (15OV)
AC RECEPTACLE (125V-15Al
AC RECEPTACLE (125V-30A, ‘l’VISl’iAX6)
SCREW and WASHER ASS’ Y
SCREW and WASHER ASS’ Y
FUSE HOLDER (DC)
FUSE (1 OA)
TERMINAL BOLT (Color : RED)
TERMINAL BOLT(Color:BLACK)
WING NUT
SCREW
NUT
SPRING WASHER
WASHER
LABEL (AC 12OVJ
LABEL(DC BATTERY CHARGE ONLY)
GROMMET
GROMMET
SWITCH For Electric starter
FUSE HOLDER For Electric starter type
FUSE (15A) For Electric starter type
LAMP, warning
For Electric starter type with Oil sensor
CONDENSER (20&F)
CONDENSER BRACKET
SCREW and WASHER ASS’ Y
SCREW and WASHER ASS’ Y
DIODE STACK ASS’ Y
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385-47541-08
380-47531-08
004-35041-00
389-59989-08
353-45804-08
-2
7
-
?
i
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III
+
Execution I
II
H---l
Whewordering parts : Always give the Model, Specification and Serial Nuwberof Generator.
- 14-

FIG. 3- 2 CONTROL BOX (11 OV, 120V)
For Oil sensorWPO
For Electric starter type
m 29
1

FIG. 3- 2 CONTROL BOX (1 lOV, 12OV) Int~whm~h~fit”
give the Specification Serial Auaber Generator.
-16-

FIG. 3- 3 CONTROL BOX (11OV/
220V)