ROBOTIQ SD-100 User manual

1.WHAT IS SUPPLIED?
This step-by-step guide will allow you to install and use
your Robotiq SD-100 Screwdriver on Universal Robots.
THANK YOU FOR
CHOOSING ROBOTIQ
Standard upon delivery of a Universal Robots kit:
2.TOOLS YOU NEED
4 mm
hex key
PLEASE READ THE INSTRUCTION MANUAL
BEFORE OPERATING THE ROBOTIQ SCREWDRIVER.
!
2.5 mm
slotted screwdriver
(not included)
1/2 inch
wrenches
3.GET THE LATEST
1. Get the up-to-date instruction manual (PDF).
2. Get the corresponding Robotiq_Screwdriving-X.X.X.urcap and
Robotiq_Copilot-X.X.X.urcap .
3. Download the .urcap files on a USB stick.
INSTALLATION ON CB-SERIES ROBOTS REQUIRES
THE FT 300-S FORCE TORQUE SENSOR. PLEASE
REFER TO THE QUICKSTART GUIDE OF THE FT 300-S
FORCE TORQUE SENSOR PROVIDED WITH THE KIT.
1. Mount the coupling onto the robot arm. Align with the
provided dowel pin.
fwefwebfdsbsn 2. Secure using the provided M6 screws and tooth lock washers.
3. Mount the Screwdriver onto the coupling. Align with the
screwdriver’s dowel pin.
4. Secure using the provided M5 screws and tooth lock washers.
5. Connect the coupling cable to the provided High-flex cable.
6. Connect the pneumatic hose to the air supply inlet port.
7. Make sure the safety clip is present to secure the connection.
8. Route the High-flex cable and the tubing along the
robot arm using a cable management method.
9. Unscrew the coupler locking nut and the coupler adjuster.
10. Unscrew the bit holder knob from the bit holder
chuck using the provided 1/2 inch wrenches
on the flats.
4.MOUNTING
• RECOMMENDED AIR PRESSURE : 5.5 BAR (80 PSI) TO
7 BAR (101.5 PSI)
• OPTIMAL AIR PRESSUSRE : 7 BAR (101.5 PSI)
• DRY AND FILTERED AIR ONLY;
FOLLOW ISO 8573-1, CLASS 3.4.3 STANDARD.
• USE OF A LOCAL PRESSURE REGULATOR WITH A FILTER
AND AIR DRYER IS RECOMMENDED.
!
REFER TO THE VACUUM SLEEVE
SELECTION CHART TO CHOOSE
THE RIGHT COMBINATION FOR
YOUR APPLICATION.
11. Insert the bit corresponding to your application
into the bit holder chuck.
!
LEAVE ENOUGH EXCESS
TUBING AND CABLE TO ALLOW
FULL ROBOT MOVEMENT.
Air supply
inlet port
Dowel pin
Robotiq device
coupling
M6 screws
and washers
M5 screws
and washers
Screwdriver
body
Screwdriving bit
(To select and
mount)
Vacuum sleeve
(To select and
mount)
Coupler
adjuster*
Coupler
locking nut*
High-flex
device
cable
85-dB
Muffler
Bit holder
knob*
Bit holder
chuck
Safety
clip
*Already mounted
on the Screwdriver
Muffler types:
79-dB 85-dB
!
PLEASE ENFORCE WORKPLACE, LOCAL STATE OR
FEDERAL REGULATIONS IN TERMS OF HEARING
PERSONAL PROTECTION EQUIPMENT.
12. Use the provided 1/2 inch wrenches to tighten the bit
holder assembly and secure the screwdriving bit.
(Recommended torque: 0.5 Nm to 1 Nm)
MAKE SURE THE BIT REACHES THE BOTTOM OF THE CHUCK.
HEX SHANK MISALIGNMENT AND O-RING FRICTION CAN
LEAD TO MECHANICAL INSERTION RESISTANCE.
Tip : In absence of a torque wrench or torque meter, tighten the
assembly until it no longer turns, then unscrew it half a turn.
SD-100 Screwdriver Basic Kit (SOL-SDS-SD100):
• Robotiq SD-100 Screwdriver
• Vacuum sleeve kit
• 8-meter pneumatic hose
• Robotiq device coupling
• RS-485 to USB signal converter
• 10-meter High-flex device cable
• 79-dB muffler
• Hardware and tools
One of the following Screwdriving Bit Kits:
• Phillips kit (PH1, PH2)
• Torx® kit (T8, T10, T15, T20)
• Metric Hex Socket kit (2, 2.5, 3 mm)
• Imperial Hex Socket kit (5/64, 7/64, 3/32 in.)
Robotiq Force Copilot license dongle (e-Series only)
FT 300-S Force Torque Sensor (CB-series only)
(in separate package)

For installation on
Universal Robots
QUICK START GUIDE
SD-100 Screwdriver
13. Install the vacuum sleeve collar onto the coupler lip.
14. Screw the coupler adjuster back in place, letting the
bit protrude slightly past the lower end of the
vacuum sleeve.
15. Secure the adjustment by hand using the coupler
locking nut.
THE VACUUM SLEEVE MAY NEED FURTHER
ADJUSTMENT FOR PROPER SCREW PICKING.
REFER TO THE VACUUM SLEEVE SELECTION
CHART OR THE INSTRUCTION MANUAL FOR
THE ADJUSTMENT PROCEDURE.
5. WIRING
1. Connect the red wire to a 24 V Configurable Input.
2. Connect the black and the gray wires to a 0 V
Configurable output into the robot controller.
3. Connect the white (1), green (2) and blue (3) wires
to the USB converter as shown.
4. Connect the USB converter to a USB port of the
robot controller.
6.SOFTWARE INSTALLATION
Insert a USB stick that contains the .urcap files (from
section 3) in the robot’s teach pendant.
For e-Series:
1. Tap the triple bar icon in the upper right corner,
then tap on Settings.
2. Select the System menu on the left.
3. In the URCaps submenu, tap the + sign at the
bottom of the screen.
4. Open Robotiq_Screwdriving-X.X.X.urcap.
5. Repeat step 3, open Robotiq_Copilot-X.X.X.urcap.
6. Tap the Restart button to activate the URCaps.
7. After the restart, remove the USB stick and insert the
Robotiq Force Copilot license dongle in an available
port of the robot controller.
For CB-Series:
1. Tap Setup Robot and then URCaps.
2. Tap the + sign.
3. Open Robotiq_Screwdriving-X.X.X.urcap.
4. Repeat step 2, open Robotiq_Copilot-X.X.X.urcap.
5. Tap the Restart button to activate the URCaps.
This product is under a 1-year warranty.
Refer to your product instruction manual for details.
Muffler replacement (optional):
1. Unscrew the 85-dB muffler to remove it.
2. Screw the 79-dB muffler in place of the former.
REFER TO THE INSTRUCTION MANUAL FOR THE
PROGRAMMING PROCEDURE.
X-990113-B
FOR ENVIRONMENTS REQUIRING THE
LIMITATION OF NOISE LEVELS, CONSIDER
INSTALLING THE 79-dB MUFFLER.
elearning.robotiq.com