Rock The Bike Recharge Station User manual

TM
USER MANUAL
you pedal,
something
amazing happens

frame
generator
wheel
tools
right pedal recharge deskUSB ACCESSORIES
rear legs
seat & post
bolts & washers
front
crossbeam
handlebars
mini rectifier
cable
8, 6, 5 & 4mm hex keys
5/64” High Performance
hex key
x2 Rear Leg Bolts
x2 Crossbar Bolts
In most cases, the LEFT pedal
is already installed on the frame.
Cable color
may vary
Recharge Station box includes these parts:
3
contents
Look for the screen icon around this manual for
video tech tips on our website.
what you will need for assembly
In our humble beginnings we ran a bike-powered smoothie booth
at Northern California music festivals called “The Juice Pedaler”.
We saw the smiles and excitement as people jumped on our bike
blender and poured their heart into a thick tangy smoothie. Now
we’re excited to have you joining our quest to spread the spirit
of pedaling.
Pedaling to charge a phone may seem like a small act, but for
many people it’ll be their first time giving energy back, which
can open the door to many other personal choices that benefit
their health and fitness and our environment. So thank you! And
please keep us posted on your progress as you Rock The Bike!
Yours,
Paul Freedman,
Founder
Contents ................................................................... 3
Anatomy and Components .......................................... 4
Assembly .................................................................. 6
Usage Tips .............................................................. 13
General Information .................................................. 14
TOOLS: Included, see Contents (right)
TIME: Allow up to 60 minutes
TEAM: 1 person, but 2 people works best
find rock the bike on
THANK YOU!
TABLE OF CONTENTS

MINI RECTIFIER CABLE ROUND SOCKET
ROUND CONNECTOR
CONNECT to
generator wheel
CONNECT to
RECHARGE DESK
big tooth
small tooth
thumb tab strain relief
1. Stem
2. Grip
3. Bell
4. Recharge Desk
5. Handlebars
6. Mini Rectifier Cable
7. Generator Wheel
8. Front Legs
9. Front crossbeam
10. Transport Wheel
Socket
11. Leveling feet
12. Wheel Cog
13. Chain
14. Pedal
15. Chain Guard
16. Chainring
17. Rear Legs
18. Seatpost Lever
19. Seatpost
20. Spring Guard
21. Saddle/Seat
Frame
Components
big notch
small notch
The What Watt?! upgrade shows live pedal
power output, including instantaneous
wattage and accumulated energy.
Upgrade at any time.
21
20
17
16
15
14
13
19
18
12
10
9
11
7
8
6
1
3
45
2
54
ANATOMY AND COMPONENTS
recharge station

1. Place the frame on its side on a soft surface such as carpet
or cardboard.
2. Using the smaller bolts and washers, connect the crossbeam
to the frame, make sure the feet are facing down and the
wheel sockets facing forward.
3. Tighten the bolts securely using the 6mm hex key.
1. Turn frame back over on to crossbeam.
2. Align the holes in the rear legs with the holes through the frame.
3. Insert the larger set of bolts, tighten each four turns to make
sure the threads are in place.
4. Firmly tighten the bolts with the 8mm hex key.
6
REAR LEGS
ASSEMBLY
CROSSBEAM
7
SEATPOST
1. Open the seatpost lever, and Insert the seatpost (a).
2. Align the seatpost groove with the machine screw on the back
of the seat tube (b).
3. Tighten the screw as much as possible with your fingers,
making sure that the screw is in the groove.
4. Finish tightening the screw with the 5mm hex key (c).
see included coaching card for seat HEIGHT tips
(a) (b) (c)
Damage can occur if not tight.
If the left pedal needs to be removed, rotate the threaded
portion counter-clockwise.
1. Identify the right side pedal by it’s sticker or stamp, then install
it into the right crank arm using the 15mm wrench.
2. Once the pedal is fully threaded into the crank arm, give it a
good, hard turn to secure.
PEDALS
assembly

89
If your chain got tangled during shipping, see how to
detangle it at: rockthebike.com/troubleshooting-tips.
2. The Generator Wheel has an axle with flat sides and toothed
washers. Rotate the wheel until the flats align with the wheel
mounting slots, and the output wire faces forward. Loosen
the nuts to the end of the axle by rotating them counter-
clockwise, then move the tooth washers out to the nuts.
1. Place the Generator Wheel inside the frame behind the wheel
mounting slots. With the wheel’s cog on the same side as the
chain ring, loop the chain over the chain ring and the cog (a).
GENERATOR WHEEL
assembly
(a)
assembly
(c)(b)
3. The Generator wheel is heavy, so it helps to have a friend for
this step. Noting the position of the anti-rotate washers (b),
lift the wheel and slide the axle into the wheel mounting slots.
Pull the wheel towards you and while holding the chain taught,
adjust the wheel so it is straight and aligned with frame (c).
Firmly hold the wheel in position and have a friend tighten the
axle nuts with a wrench. People will be pedaling hard, so push
down to tighten them hard.
4. Check chain tension by rotating the pedals backwards a few
turns. If there is a tight spot in the rotation, loosen the skewer
and move the wheel backwards so the chain is taught as
possible without causing a tight spot in the rotation. If the
chain is loose and sagging, loosen the nuts and pull the
wheel forward.

10 11
parallel to ground
slight angle
1. Use the rubber blocks and velcro straps to attach the desk
to your handlebar. Tighten the straps. The rubber pad on the
bottom of the desk should rest on the handlebar stem.
2. You may need to level the desk by adjusting the bars. To do
so, loosen the stem plate bolts with a 6mm hex key.
RECHARGE DESK
assembly
1. Use 5mm hex key to remove cap.
2. Slide stem onto frame, rotating back and forth as necessary.
3. Reinstall cap and firmly tighten bolt.
4. Align stem with frame.
5. Using a 6mm hex key, firmly tighten the two side bolts on
the stem.
Test your handlebars by to trying to move them up/down and left/right.
If they move, realign and tighten them.
HANDLEBARS AND STEM
assembly

12
If the White & Red lights flash and the pedaler doesn’t stop,
resistence will decrease suddenly. This can cause the pedaler to
slip, so coach them to stop when they see flashing White & Red.
1. Connect phones and devices to the USB ports. Each port can
provide an equal amount of power.
2. Pedal!
3. Lights will begin to turn on and all USB devices will start
receiving power.
The lights to the right of the USB ports show the state of
charge in the desk and give feedback to the pedaler.
Red light: keep pedaling - charge is low
Green light: ideal range - partially charged and working
White light: slow down - desk is fully charged
Flashing White & Red: STOP PEDALING
The Green lights on the underside
of the desk will glow brighter as
the desk charges up.
CHARGING DEVICES WITH PEDAL POWER
USage tips
big tooth
small tooth
big notch
small notch
Don’t unscrew the blue strain relief.
MINI RECTIFIER CABLE ROUND CONNECTOR
GENERATOR WHEEL ROUND SOCKET CONNECTED DESK
CONNECT TO
GENERATOR WHEEL
CONNECT TO
RECHARGE DESK
strain relief
thumb tab
The Mini Rectifier Cable connects the Recharge Desk to the
Generator Wheel.
HOW TO DISCONNECT THE ROUND CONNECTOR:
1. Slide the thumb tab back toward the cable
2. Twist the connector 1/8 of a turn counter-clockwise, then pull
1. Join the cables’ flat connectors. If they don’t snap in, flip one
side over and retry.
2. Insert the round connector into the black socket on the bottom
of the desk with a push-and-twist motion.
RECHARGE DESK CONNECTORS
assembly
Pedaling may feel tough at first, if the desk has not been used recently.
13

14 15
Transit accessories are available for purchase on our website:
rockthebike.com/store/38-electric-transit-accessories
Rock the Bike products come with a 2-year warranty against
manufacturing defects. This warranty does not cover damage due to
wear and tear, loss, overloading, misuse, abuse, incorrect assembly,
incorrect use, or anything else beyond Rock the Bike’s direct control.
The warranty is valid if you purchase from any of our approved
distributors or dealers.
The use of an unauthorized attachments may cause injury or damage
and will void the warranty.
Store in a cool, dry place, away from direct sunlight.
WARRANTY
STORAGE
Whether you’re going to a classroom down the hall or a trade show
across the country, Rock the Bike has a helpful accessory or tip:
• Walkable: Easy Rolling Transport Wheels clip into your wheel
socket to help you roll the bike around effortlessly. Best used for
short distances.
• Bikeable: The Pro Trailer Kit slides into your wheel sockets to allow
towing behind your bicycle; the truest and most impressive way to
express your passion for human power.
• Drivable: You can load your bike into a vehicle or mount it onto
the rear of your vehicle with a bike rack. For pictures and details
see: rockthebike.com/transport-vehicle.
• Longer distances: You can repack and ship your Fender Blender Pro
in the same box you received it. Our Pro Shipping Sleeves’ padding
will protect your frame during shipping, and has dedicated pockets
for small parts like bolts and screws. We recommend shipping.
TRANSPORTATION
general information
• Seat slips out of adjustment: Seat angle slips out of adjustment: Seat
angle slips out of adjustment: Seat should be level when viewed
from the side, and have no play in the under-seat-clamp. If it needs
adjustment, open the seatpost lever, slide the post up to a high
position for better access, and close the lever. Using a 6mm hex key,
loosen the upwards facing bolt in the under-seat-clamp, adjust the
seat to level and very firmly re-tighten the bolt.
• Device won’t charge: Try a different USB cable in the same port. If no
charge is received, contact Tech Support.
• If you’re having problems call Tech Support at 1-888-354-2453
(10am-5pm PST M-F)
• Use the Recharge Station on a level surface.
• Do not use this product in the rain, snow, or other wet conditions
that could cause damage to you or your Rock the Bike product.
• Children should be supervised when using this product.
• Avoid contact with moving parts. This includes, but is not limited to:
fingers, hands, toes, feet, hair, clothing, and shoes.
• Never operate the Recharge Station if the recharge desk, generator
wheel, or Pro frame appear damaged. Call Tech Support at
1-888-354-2453 for assistance.
Assembled Dimensions: 56” long, 39” tall, 31” wide
Assembled Weight: 85 lbs.
Maximum Rider Weight: 220 lbs.
Minimum Rider Leg Length: 23” inseam (roughly 7 years old)
Capacity: 8 USB Devices. Charges each device up to 8 watts each,
depending on phone’s charging capabilities.
Use: Household, Educational or Commercial
Manufacturer: Rock the Bike - Oakland, CA USA
TROUBLESHOOTING
SAFETY
SPECS
general INFORMATION

TM
Rock the Bike
6323 San Pablo Ave.
Oakland, CA 94608
www.rockthebike.com
888-354-BIKE (2453)
510-338-3326
fax [phone]
[email protected]