Rockwell Automation PowerFlex 753 User manual

Rockwell Automation Library of Process Objects: PowerFlex
753 Drive (P_PF753)
Version 3.5
Reference Manual

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 3
Table of Contents
Preface Software Compatibility and Content Revisions . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PowerFlex 753 Drive (P_PF753) Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PowerFlex 753 Drive InOut Structure. . . . . . . . . . . . . . . . . . . . . . . 11
PowerFlex 753 Drive Input Structure . . . . . . . . . . . . . . . . . . . . . . . 13
PowerFlex 753 Drive Output Structure . . . . . . . . . . . . . . . . . . . . . 19
PowerFlex 753 Drive Local Configuration Tags . . . . . . . . . . . . . . 24
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Programming Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Quick Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Diagnostics Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Diagnostic Tab (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PowerFlex 753 Drive Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . 62

4Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017
Table of Contents
Notes:

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 5
Preface
Software Compatibility and
Content Revisions
For the latest compatible software information and to download the Rockwell
Automation® Library or Process Objects, see the Product Compatibility and
Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
For general library considerations, see Rockwell Automation Library of Process
Objects, publication PROCES-RM002.
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Table 1 - Summary of Changes
Topic Page
Visualization Files: Global Objects (.ggfx) - Process Diagnostic Objects 10
Resource Description
PlantPAx® Distributed Control System Selection Guide,
publication PROCES-SG001
Provides information to assist with equipment
procurement for your PlantPAx system.
PlantPAx Distributed Control System Reference Manual,
publication PROCES-RM001
Provides characterized recommendations for
implementing your PlantPAx system.
Rockwell Automation Library of Process Objects,
publication PROCES-RM002
Provides general considerations for the PlantPAx system
library of process objects.
FactoryTalk® View Machine Edition User Manual,
publication VIEWME-UM004
Provides details on how to use this software package for
creating an automation application.
FactoryTalk View Site Edition User Manual,
publication VIEWSE-UM006
Provides details on how to use this software package for
developing and running human-machine interface
(HMI) applications that can involve multiple users and
servers, distributed over a network.
PowerFlex®750-series Technical Data,
publication 750-TD001
Shows the specifications and certifications for the
PowerFlex 750-series AC drives.
PowerFlex 750-series AC Drives Installation Instructions,
publication 750-IN001
Explains the steps for mechanical installation and for
connecting incoming power, the motor, and basic I/O to
the PowerFlex 750-series Adjustable Frequency
AC drives.
PowerFlex 750-series AC Drives Programming Manual,
publication 750-PM001
Provides basic information to install, start up, and
troubleshoot PowerFlex 750-series Adjustable
Frequency AC Drives.
Safe Speed Monitor Option Module for PowerFlex 750-series
AC Drives Safety Reference Manual, publication 750-RM001
Explains how PowerFlex 750-series drives can be used
in Safety Integrity Level (SIL) CL3, Performance Level
[PL e], or Category (CAT) 4 applications.
PowerFlex 750-series AC Drives Reference Manual,
publication 750-RM002
Provides details on the operation, parameters
descriptions, and programming for PowerFlex
750-series AC drives.
Rockwell Automation Library of Process Objects: Common
Alarm Block (P_Alarm) Reference Manual,
publication SYSLIB-RM002
Details how to monitor an input condition to raise an
alarm. Information includes acknowledging, resetting,
inhibiting, and disabling an alarm. Generally the
P_Alarm faceplate is accessible from the Alarms tab.

6Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017
Preface
You can view or download publications at
http:/www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Rockwell Automation Library of Process Objects: Interlocks
with First Out and Bypass (P_Intlk) Reference Manual,
publication SYSLIB-RM004
Explains how to collect (sum up) the interlock
conditions that stop or de-energize a running or
energized piece of equipment or prevent it from
starting or being energized.
Rockwell Automation Library of Process Objects: Common
Mode Block (P_Mode) Reference Manual,
publication SYSLIB-RM005
Explains how to choose the Mode (owner) of an
instruction or control strategy.The Mode instruction is
usually embedded within other instructions to extend
their functionality.
Rockwell Automation Library of Process Objects: Permissives
with Bypass (P_Perm) Reference Manual,
publication SYSLIB-RM007
Details how to collect permissive conditions to start a
piece of equipment.
Rockwell Automation Library of Process Objects: Restart
Inhibit for Large Motor (P_ResInh) Reference Manual,
publication SYSLIB-RM009
Explains how to protect a large motor from damage
caused by repeated starts.
Rockwell Automation Library of Process Objects: Run Time
and Starts (P_RunTime) Reference Manual,
publication SYSLIB-RM010
Explains how to accumulate the total run time and
count of starts for a motor or other equipment.
Resource Description

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 7
PowerFlex 753 Drive (P_PF753)
The P_PF753 (PowerFlex 753 Drive) object is used to operate one variable-speed
motor by using a PowerFlex 753 AC variable frequency drive in various modes,
and monitoring for fault conditions. The global objects and following faceplate
are examples of the graphical interface tools for this Add-On Instruction.
Guidelines Use this instruction when you need to operate a motor connected to a
PowerFlex 753 variable frequency AC drive that is communicating with the
controller over an EtherNet/IP network.
This instruction is designed to work with the PowerFlex 753 drive and a
20-COMM-E EtherNet communication module.
Do not use this instruction in these situations:
•You need to operate a single-speed motor (running and stopped only). Use
the P_Motor instruction instead.
•You need to operate a two-speed motor (fast, slow, and stopped only). Use
the P_Motor2Spd instruction instead.
•You need to operate a simple reversing motor (forward, reverse, and
stopped only). Use the P_MotorRev instruction instead.
•You need to operate a motor with multiple discrete speeds. You need
specific logic for this motor. The P_PF753 instruction is designed for
motors with continuously variable (analog) speed, not multiple discrete
speed selections. You can use the P_D4SD or P_nPos instruction for
motors with multiple discrete speeds.
Add-On Instruction
Global Objects
Faceplate

8Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017
PowerFlex 753 Drive (P_PF753)
•If your PowerFlex 753 drive uses the 20-750-ENETR EtherNet interface,
use the P_PF755 instruction instead. The PowerFlex 753 drive with the
20-750-ENETR interface uses the same interface data structures as the
PowerFlex 755 drive, giving you more data.
•If you are using a drive other than the PowerFlex 523, 525, 753, or 755,
drive, use the P_VSD (generic variable-speed drive) instruction instead.
Functional Description The P_PF753 instruction provides the following capabilities:
•Ownership of the drive through the standard P_Mode Add-On
Instruction and modes.
•Ability to start and stop the drive and motor, control the drive speed (via
speed reference), and monitor the drive run status and speed feedback to
verify the drive is running or stopped. Provides alarms and drive shutdown
for Fail to Start and Fail to Stop if the feedback does not follow the
commanded state within a configured amount of time.
•Reading from the drive, the instruction displays drive faults, drive alarms,
conditions that inhibit starting the drive, drive predictive maintenance
data, and general drive status data.
•Ability to read a fault code from the drive and provide descriptive text of
fault codes.
•Indication of Accelerating, Decelerating, At Speed, Warning, or Alarm
status as received from the drive.
•Optional capability to support reversing drives, with commands for
forward and reverse rotation, and display of actual rotation direction.
•Input and alarm for a drive fault condition and an output to send a drive
fault reset to the drive. Provides a configurable time to pulse the drive fault
reset output when a reset command is received.
•Permissives (bypassable and non-bypassable), which are conditions that let
a drive start, and Interlocks (bypassable and non-bypassable), which are
conditions that stop the drive as well as prevent starting. Provides an alarm
when an Interlock stops the drive. Provides maintenance personnel the
capability to bypass the bypassable Permissives and Interlocks.
•Maintenance personnel have the capability to disable (soft lock out) the
drive. This capability is not a substitute for hard lockout/tagout (LOTO)
procedures.
•Monitor an I/O fault input, and alarm on an I/O fault. The I/O fault
condition can optionally de-energize the outputs to the drive, requiring
a reset.
•In Override mode, provides an override state input that determines if the
override is to run or stop the drive (default = stop), and, if the drive is to
run, an override speed reference and direction.

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 9
PowerFlex 753 Drive (P_PF753)
•Provides simulation capability. Outputs to the drive are kept de-energized,
but the object can be manipulated as if a working drive were present,
including a basic ramp-up of speed feedback value on starting and ramp-
down on stopping. The simulated ramp-up-to-speed time is configurable.
This capability is often used for activities such as system testing and
operator training.
Required Files Add-On Instructions are reusable code objects that contain encapsulated logic
that can streamline implementing your system. This lets you create your own
instruction set for programming logic as a supplement to the instruction set
provided natively in the ControlLogix® firmware. An Add-On Instruction is
defined once in each controller project, and can be instantiated multiple times in
your application code as needed.
Controller File
The P_PF753_3_5-00_RUNG.L5X rung import must be imported into the
controller project to be used in the controller configuration. The service release
number (boldfaced) can change as service revisions are created.
Visualization Files
This Add-On Instruction has associated visualization files that provide a
common user interface. These files can be downloaded from the Product
Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
Images are external graphic files that can be used in displays. They must be
imported for FactoryTalk View to make use of them.
When PNG files are imported, they are renamed by FactoryTalk View with
a .bmp file extension, but retain a .png format.
IMPORTANT The visualization file dependencies require Process Library content imports to
occur in a specific order as reflected in the following tables:
•Images
•Global Objects
•Standard Displays
•HMI Tags
•Macros
Table 2 - Visualization Files: Images (.png)
FactoryTalk View SE Software FactoryTalk View ME Software Description
All .png files in the images folder All .png files in the images folder Thesearethe common icons usedin the global objects and
standard displays for all Process Objects.

10 Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017
PowerFlex 753 Drive (P_PF753)
The Global Object files (.ggfx file type) in the following table are Process Library
display elements that are created once and referenced multiple times on multiple
displays in an application. When changes are made to a Global Object, all
instances in the application are automatically updated.
The Standard Display files (.gfx file type) in the following table are the Process
Library displays that you see at runtime.
Table 3 - Visualization Files: Global Objects (.ggfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates.
(RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build
process graphics.
(RA-BAS) Process Alarm Objects (RA-BAS-ME) Process Alarm Objects Global objects used for managing alarms on process
object faceplates.
(RA-BAS) Process Diagnostic Objects (RA-BAS-ME) Process Diagnostic Objects Diagnostic global objects used on process object
faceplates.
(RA-BAS) Process Faceplate Motor Objects (RA-BAS-ME) Process Faceplate Motor Objects Motor global objects used on process object faceplates.
(RA-BAS) Process Help Objects (RA-BAS-ME) Process Help Objects Global objects used for all process objects help displays.
(RA-BAS) Process Interlock Objects (RA-BAS-ME) Process Interlock Objects Global objects used for managing interlocks and
permissives on process object faceplates.
(RA-BAS) Process Mode Objects (RA-BAS-ME) Process Mode Objects Global objects used for managing modes on process
object faceplates.
Table 4 - Visualization Files: Standard Displays (.gfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common-AnalogEdit N/A Faceplate used for analog input data entry.The FactoryTalk
View ME faceplates use the native analog input data entry
so no file is required.
(RA-BAS) P_Alarm-Faceplate (RA-BAS-ME) P_Alarm-Faceplate The faceplate that is used for managing alarms for
the object.
(RA-BAS) P_Alarm-Help (RA-BAS-ME) P_Alarm-Help Alarm Help information that is accessed from the
P_AIarm faceplate.
(RA-BAS) P_Mode-Config (RA-BAS-ME) P_Mode-Config The Configuration Display used to configure the
P_Mode object.
(RA-BAS) P_Mode-Help (RA-BAS-ME) P_Mode-Help Mode Help information that is accessed from the
Help faceplate.
(RA-BAS) P_PF753-Faceplate (RA-BAS-ME) P_PF753-Faceplate The faceplate that is used for the object
(RA-BAS) P_PF753-Quick (RA-BAS-ME) P_PF753-Quick The Quick display that is used for the object
(RA-BAS) P_Intlk-Faceplate (RA-BAS-ME) P_Intlk-Faceplate Optional
The interlock faceplate used for the object.
Use this file if your Discrete Output has an associated
P_Intlk object and you enable navigation to its faceplate
from the Discrete Output faceplate.
(RA-BAS) P_Perm-Faceplate (RA-BAS-ME) P_Perm-Faceplate Optional
Permissive faceplate that is used for the object
Use this file if your object has an associated P_Perm object
and you enable navigation to the P_Perm faceplate from
the object faceplate.