Rockwell Automation Allen-Bradley PowerFlex 20P User manual

Technical Data
Original Instructions
PowerFlex DC Drive and Field Controller
Catalog Numbers 20P, 23P, 23PFC
Topic Page
Summary of Changes 2
The PowerFlex DC Drive 3
The PowerFlex DC Field Controller 4
The PowerFlex DC Standalone Regulator 5
Unsurpassed Capability in Network Communication 5
PowerFlex DC Drive Catalog Number Explanation 6
PowerFlex DC Field Controller Catalog Number Explanation 9
PowerFlex DC Field Controller Product Selection 9
Factory-installed Options 10
User-installed Options 10
Isolation Transformers 12
Installation Considerations 21
Typical Power Wiring Diagrams 24
PowerFlex DC Drives Terminal Block Locations 30
PowerFlex DC Drives and Field Controller Circuit Protection 48
Mounting 61
Approximate Dimensions – PowerFlex DC Drives 62
Approximate Dimensions and Weights – PowerFlex DC Field Controllers 68
PowerFlex DC Drive Specifications 70
PowerFlex DC Field Controller Specifications 73
IP20 NEMA/UL Type Open Watts Loss 74
Additional Resources 77

2Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect
all changes.
Topic Page
Added Modbus communication adapter 5
Added Product Selection tables 7
Added Stand-alone Regulator Catalog Numbers 8
Updated Contactor Catalog Numbers from 100-D to 100E for 230V AC Input Drives 14
Updated Contactor Catalog Numbers from 100-D to 100E for 460V AC Input Drives 14
Updated Contactor Catalog Numbers from 100-D to 100E for 575V AC Input Drives 15
Updated Contactor Catalog Numbers from 100-D to 100E for 690V AC Input Drives 15
Updated Contactor Catalog Numbers from 100-D to 100E for 200V AC Field Controllers 16
Updated Contactor Catalog Numbers from 100-D to 100E for 500V AC Field Controllers 16
Changed graphics to show field leads coming off the primary side of isolation transformer and line reactor 25, 26, 27
Changed A+ and A- encoders from Single Channel to Single Ended 45
Updated Max. Airflow Noise Level for Frame B drives 75

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 3
PowerFlex DC Drive and Field Controller Technical Data
The PowerFlex DC Drive
The PowerFlex® DC drive (20P) provides digital control for precise speed and current regulation, easy programmability, extensive
diagnostics, and non-regenerative or regenerative operation. PowerFlex DC drives can run various applications, including extruder
operations, finishing, drawing, and coating. The PowerFlex DC drive can effectively control applications that exhibit shock loads, high inertia,
rapid acceleration and deceleration rates, or continuous regeneration. These features of the PowerFlex DC drive make it an excellent choice
for existing DC machinery upgrades. The compact design of this drive includes a fully contained power module and a common control
structure for the entire range of horsepower. And, to make connectivity even easier, the PowerFlex DC drive provides a standard DPI™
interface that is compatible with all PowerFlex DPI communication products.
The standard hardware consists of an open type enclosure, armature converter, regulated field converter for field weakening or economy
applications, and an advanced regulator with integrated DPI functionality. The standard I/O includes eight digital inputs, four digital outputs,
three analog inputs, two analog outputs, a DC tachometer, and encoder capability.
Optional I/O and feedback modules are available and are sold separately from the standard hardware offering. For more information, see I/O
Option Kits and Feedback Option Kit (only for PowerFlex DC drives) on page 10.
Drive Features
• Fast-acting Current Limit and Voltage Regulation result in maximum accelerate/decel without tripping.
•High-speed analog inputs improve drive response to torque or speed commands.
•Programming flexibility allows parameters to be linked within the drive.
•Field-flashable firmware through DPI interface.
•Flying Start delivers smooth and instantaneous connection into a rotating load, regardless of commanded direction, without the need
for any speed feedback.
•Single-phase Regulated Field supply (10 A, 14 A, 20 A, 40 A, and 70 A, depending on the drive size) standard on all frames.
•Integral Process PI Control replaces the need for a separate controller for a process loop.
•TorqProve™ helps assure control of the load when control is transferred between the drive and a mechanical brake.
•Speed Regulation - open-loop or closed-loop
- Armature Feedback provides a 2000:1 rpm speed range
- DC Tachometer Feedback provides up to 0.1% speed regulation
- Encoder Feedback provides up to 0.1% speed regulation for the tightest application requirements.
•Torque Regulation - open-loop or closed-loop
- Open-loop torque regulation provides ±5% regulation.
- Encoder Feedback provides ±1% regulation and the ability to hold full load at zero speed.
Packaging and Mounting
•IP20, NEMA/UL Type Open - For conventional mounting inside or outside a control cabinet.

4Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
Communication Tools
The PowerFlex DC drive and field controller provide common communication tools that are familiar and easy to use, including the LCD
Human Interface Module (HIM) and PC-based configuration tools.
• The LCD HIM provides:
- Large and easy to read 7 line x 21 character, backlit display
- Alternate function keys for shortcuts to common tasks
- ‘Calculator-like’ number pad for fast and easy data entry (full numeric version only)
- Control keys for local start, stop, speed, and direction
- Remote versions for panel mount applications
• PC-based configuration tools include:
- Connected Components Workbench™ (CCW) software v2.0. This software leverages proven Rockwell Automation and Microsoft®
Visual Studio® technologies for drive configuration and programming. CCW software can be downloaded for free from rok.auto/
ccw.
- DriveTools™ SP (v4.01 or higher is required with a PowerFlex DC drive specific software patch. The patch can be downloaded from
rok.auto/pcdc. A suite of software tools that provide an intuitive way to program, troubleshoot, and maintain Allen-Bradley drives,
including the PowerFlex DC Drive Startup Wizard.
• Internal communications allow you to integrate the drive and/or field controller into the manufacturing process. Status indicators for
all internal communication options are visible on the cover for easy setup and monitoring of drive communications. You can easily
manage information from ‘shop floor to top floor’ and seamlessly integrate a complete system as you control, configure, and collect
data.
The PowerFlex DC Field Controller
The PowerFlex DC Field Controller provides three-phase, four quadrant (reversing) DC motor or generator field control. The PowerFlex DC
Field Controller can be used for standalone DC motor field control applications, or with a PowerFlex DC Digital drive or PowerFlex DC
Standalone Regulator (SAR). A fiber-optic interface option module, or digital and analog I/O, provides transmission of the reference,
feedback, and status signals between the drive or regulator and the field controller.
In the standalone mode, the PowerFlex DC Field Controller provides power to a DC motor field with a fixed reference by using fixed I/O. The
PowerFlex DC Field Controller can also be used to supply various DC non-motor loads (highly inductive loads). These DC non-motor loads
include galvanic applications, electromagnets, synchronous motor excitation circuits, and others.
A PowerFlex DC field controller is a cost-effective way to modernize DC motor controls while using/re-purposing existing equipment.
Controller Features
•Programming flexibility allows parameters to be linked within the device.
•Field-flashable firmware through DPI interface.
•Reversing field supply standard on all frames.
•Control non-motor inductive loads, such as electromagnets

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 5
PowerFlex DC Drive and Field Controller Technical Data
The PowerFlex DC Standalone Regulator
The PowerFlex DC Standalone Regulator (SAR) and Gate Amplifier products provide an integrated solution to control external DC power
modules. The SAR is a DC drive regulator that provides armature regulation, armature SCR gate signals and a regulated field supply. The SAR
field supply consists of a single-phase, two quadrant (non-reversing) full wave rectified bridge, available as 40 amps or 70 amps. The SAR
supports an AC line input voltage range of 230…690V AC and a field input voltage range of 100…460V AC.
Unsurpassed Capability in Network Communication
PowerFlex DC products are fully compatible with the wide variety of Allen-Bradley DPI communication adapters, which offer the following
benefits:
BACnet ControlNet™ DeviceNet™ EtherNet/IP PROFIBUS RS-485 DF1 Modbus RTU
Description
 (Unconnected Messaging) permits other network devices (for example PanelView™) to communicate directly to a drive without
routing the communication through the network scanner.
  Adapter Routing - Plug personal computer into one drive and talk to all other Allen-Bradley drives on same network, without being
routed through network scanner.

Access to 100% of all parameters over the network.
  Autobaud capability makes initial connections less problematic.
Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states.
Flexible configuration for each node (Example: “reference must change by more than 5%”).
 Peer Control provides master-slave type control between drives. With this feature, one or more slave drives (consumers) can run based
on the status of a master drive (producer). This feature can significantly reduce network traffic.
ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive. The scanner can be configured to
detect a new drive and download the required parameter settings.

Flexible Fault Configuration - Adapters can be programmed to take fault-based actions, such as Ramp to Stop, and send user-
configurable logic control and speed reference values. The drive can take different actions that are based on whether the network
experienced a serious problem (broken cable, for example) versus network idle condition (PLC set to “Program”).

6Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
PowerFlex DC Drive Catalog Number Explanation
20P41 A D4P1RA0NNN
abcdefghijkl
abcde
Drive Motor Operation Input Type Enclosure Input Voltage
Code Description Code Description Code Description Code Description Code Description
20P PowerFlex DC drive 2 Two quadrant operation(1)
(1) Not available for 230V AC input drives.
16pulse A IP20, NEMA/UL Type Open B230VAC
4 Four quadrant operation D460VAC
(2)
(2) Use this code for 400V AC input applications.
E600VAC
F690VAC
f1 f2 f3
230V, 60 Hz Input 460V, 60 Hz Input 575V, 60 Hz Input
Code Hp kW Armature (A) Frame Field Amps Code Hp kW Armature (A) Frame Field Amps Code Hp kW Armature (A) Frame Field Amps
7P0 1.5 1.2 7
A
10
4P1 2 1.5 4.1
A
10
067 50 37 67.5
B
20
9P0 2 1.5 9 6P0 3 2.2 6 101 75 56 101.3
012 3 2.2 12 010 5 3.7 10 135 100 75 135
020 5 3.7 20 014 7.5 505 14 270 200 149 270
029 7.5 5.5 29 019 10 7.5 19 405 300 224 405
038 10 7.5 38 027 15 11 27 540 400 298 540 C
055 15 11 55 035 20 15 35 675 500 373 675
073 20 15 73
14
045 25 18.5 45 810 600 447 810
D40
093 25 18.5 93 052 30 22 52 1K0 800 597 1080
110 30 22 110 073 40 30 73
14
1K2 900 671 1215
146 40 30 146
B
20
086 50 37 86 1K3 1000 746 1350
180 50 37 180 100 60 45 100 1K6 1250 932 1668
218 60 45 218 129 75 56 129
265 75 56 265 167 100 75 167
B
20
f4
360 100 75 360 207 125 93 207 690V, 60 Hz Input
434 125 93 434 250 150 112 250 Code Hp kW Armature (A) Frame Field Amps
521 150 112 521 C330 200 149 330 452 400 298 452 C20
700 200 149 700 412 250 187 412 565 500 373 565
875 250 186 875 D40 495 300 224 495 C678 600 447 678
D
40
1K0 300 224 1050 667 400 298 667 791 700 552 791
830 500 373 830
D
40 904 800 597 904
996 600 447 996 1K0 900 671 1017
1K1 700 552 1162
70
1K1 1000 746 1130
70
1K3 800 597 1328 1K2 1100 820 1243
1K4 900 671 1494 1K4 1250 932 1413
1K5 1400 1044 1582
ghijkl
Field Supply Packaging/Documentation HIM I/O Options(1)
(1) All I/O options are purchased separately and user installed. See I/O Option Kits on page 10.
Communication
Options Cabinet Options
Code Description Code Description Code Description Code Description Code Description Code Description
RSingle-phase
regulated AShipping carton and user manual 0BlankCover NNone(2)
(2) Eight 24V DC digital inputs, four digital outputs, three analog inputs, and two analog outputs are standard.
NNone(3)
(3) Standard; for user installed options, see Communication Option Kits on page 11.
NNone

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 7
PowerFlex DC Drive and Field Controller Technical Data
Product Selection
IP00/IP20, NEMA/UL Type Open
All drives are rated 150% overload for 60 seconds, 200% for 3 seconds.
200…240V AC, Three-Phase Drives
Drive Output Rating - 230V AC Input Regenerative Drives Cat. No. Frame Size
Normal Duty kW Normal Duty Hp Amps
1.2 1.5 7 20P41AB7P0RA0NNN
A
1.5 2 9 20P41AB9P0RA0NNN
2.2 3 12 20P41AB012RA0NNN
3.7 5 20 20P41AB020RA0NNN
5.5 7.5 29 20P41AB029RA0NNN
7.5 10 38 20P41AB038RA0NNN
11 15 55 20P41AB055RA0NNN
15 20 73 20P41AB073RA0NNN
18.5 25 93 20P41AB093RA0NNN
22 30 110 20P41AB110RA0NNN
30 40 146 20P41AB146RA0NNN
B
37 50 180 20P41AB180RA0NNN
45 60 218 20P41AB218RA0NNN
56 75 265 20P41AB265RA0NNN
75 100 360 20P41AB360RA0NNN
93 125 434 20P41AB434RA0NNN
112 150 521 20P41AB521RA0NNN C
149 200 700 20P41AB700RA0NNN
186 250 875 20P41AB875RA0NNN D
224 300 1050 20P41AB1K0RA0NNN
380…480V AC, Three-Phase Drives
Drive Output Rating - 460V AC Input Non-regenerative Drives Regenerative Drives Frame
Size
Normal Duty kW Normal Duty Hp Amps Cat. No. Cat. No.
1.5 2 4.1 20P21AD4P1RA0NNN 20P41AD4P1RA0NNN
A
2.2 3 6 20P21AD6P0RA0NNN 20P41AD6P0RA0NNN
3.7 5 10 20P21AD010RA0NNN 20P41AD010RA0NNN
5.5 7.5 14 20P21AD014RA0NNN 20P41AD014RA0NNN
7.5 10 19 20P21AD019RA0NNN 20P41AD019RA0NNN
11 15 27 20P21AD027RA0NNN 20P41AD027RA0NNN
15 20 35 20P21AD035RA0NNN 20P41AD035RA0NNN
18.5 25 45 20P21AD045RA0NNN 20P41AD045RA0NNN
22 30 52 20P21AD052RA0NNN 20P41AD052RA0NNN
30 40 73 20P21AD073RA0NNN 20P41AD073RA0NNN
37 50 86 20P21AD086RA0NNN 20P41AD086RA0NNN
45 60 100 20P21AD100RA0NNN 20P41AD100RA0NNN
56 75 129 20P21AD129RA0NNN 20P41AD129RA0NNN
75 100 167 20P21AD167RA0NNN 20P41AD167RA0NNN
B
93 125 207 20P21AD207RA0NNN 20P41AD207RA0NNN
112 150 250 20P21AD250RA0NNN 20P41AD250RA0NNN
149 200 330 20P21AD330RA0NNN 20P41AD330RA0NNN
187 250 412 20P21AD412RA0NNN 20P41AD412RA0NNN
224 300 495 20P21AD495RA0NNN 20P41AD495RA0NNN C
298 400 667 20P21AD667RA0NNN 20P41AD667RA0NNN

8Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
Stand-alone Regulator Catalog Numbers
Conformally coated circuit boards are provided with the following catalog numbers.
373 500 830 20P21AD830RA0NNN 20P41AD830RA0NNN
D
447 600 996 20P21AD996RA0NNN 20P41AD996RA0NNN
552 700 1162 20P21AD1K1RA0NNN 20P41AD1K1RA0NNN
597 800 1328 20P21AD1K3RA0NNN 20P41AD1K3RA0NNN
671 900 1494 20P21AD1K4RA0NNN 20P41AD1K4RA0NNN
500…600V AC, Three-Phase Drives
Drive Output Rating - 460V AC Input Non-regenerative Drives
Cat. No. Regenerative Drives Cat. No. Frame Size
Normal Duty kW Normal Duty Hp Amps
37 50 67.5 20P21AE067RA0NNN 20P41AE067RA0NNN
B
56 75 101.3 20P21AE101RA0NNN 20P41AE101RA0NNN
75 100 135 20P21AE135RA0NNN 20P41AE135RA0NNN
149 200 270 20P21AE270RA0NNN 20P41AE270RA0NNN
224 300 405 20P21AE405RA0NNN 20P41AE405RA0NNN
298 400 540 20P21AE540RA0NNN 20P41AE540RA0NNN C
373 500 675 20P21AE675RA0NNN 20P41AE675RA0NNN
447 600 810 20P21AE810RA0NNN 20P41AE810RA0NNN
D
597 800 1080 20P21AE1K0RA0NNN 20P41AE1K0RA0NNN
671 900 1215 20P21AE1K2RA0NNN 20P41AE1K2RA0NNN
746 1000 1350 20P21AE1K3RA0NNN 20P41AE1K3RA0NNN
932 1250 1688 20P21AE1K6RA0NNN 20P41AE1K6RA0NNN
690V AC, Three-Phase Drives
Drive Output Rating - 460V AC Input Non-regenerative Drives
Cat. No. Regenerative Drives Cat. No. Frame Size
Normal Duty kW Normal Duty Hp Amps
298 400 452 20P21AF452RA0NNN 20P41AF452RA0NNN C
373 500 565 20P21AF565RA0NNN 20P41AF565RA0NNN
447 600 678 20P21AF678RA0NNN 20P41AF678RA0NNN
D
552 700 791 20P21AF791RA0NNN 20P41AF791RA0NNN
597 800 904 20P21AF904RA0NNN 20P41AF904RA0NNN
671 900 1017 20P21AF1K0RA0NNN 20P41AF1K0RA0NNN
746 1000 1130 20P21AF1K1RA0NNN 20P41AF1K1RA0NNN
820 1100 1243 20P21AF1K2RA0NNN 20P41AF1K2RA0NNN
932 1250 1413 20P21AF1K4RA0NNN 20P41AF1K4RA0NNN
1044 1400 1582 20P21AF1K5RA0NNN 20P41AF1K5RA0NNN
230V/460V AVC Input Regulators 575V/690V AVC Input Regulators Field Amps
Cat. No. Cat. No.
23PMD4 23PMF4 40
23PMD7 23PMF7 70
23PAMP(1)
(1) Gate Amplifier - used with all voltage classes of the Stand-Alone Regulator. The Stand-Alone Regulator and Gate Amplifier are currently
sold through Rockwell Automation Drive Systems only. Consult the factory for availability.
23PAMP(1) (1)
380…480V AC, Three-Phase Drives (Continued)
Drive Output Rating - 460V AC Input Non-regenerative Drives Regenerative Drives Frame
Size
Normal Duty kW Normal Duty Hp Amps Cat. No. Cat. No.

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 9
PowerFlex DC Drive and Field Controller Technical Data
PowerFlex DC Field Controller Catalog Number Explanation
PowerFlex DC Field Controller Product Selection
All PowerFlex DC field controllers are conformal coated.
23PFC B 245
abc
abc
Drive Voltage Range/Phase DC Output (A)
Code Description Code Description Code Description
23PFC PowerFlex DC field controller B 60…200V AC (±10%) / 3 017 17
D 230…500V AC (±10%) / 3 060 60
120 120
245 245
365 365
570 570
IP20, NEMA/UL Type Open – 60…200V AC, Three-Phase, 50/60 Hz
Input, V AC DC Output, amps Cat. No. Frame Size
60…200
17 23PFCB017
A60 23PFCB060
120 23PFCB120
245 23PFCB245
B365 23PFCB365
570 23PFCB570
IP20, NEMA/UL Type Open – 230…500V AC, Three-Phase, 50/60 Hz
Input, V AC DC Output, amps Cat. No. Frame Size
230…500
17 23PFCD017
A60 23PFCD060
120 23PFCD120
245 23PFCD245
B365 23PFCD365
570 23PFCD570

10 Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
Factory-installed Options
Each PowerFlex DC drive includes one encoder and DC analog tachometer input. No other factory-installed options are currently available for
PowerFlex DC drives and field controllers.
User-installed Options
Unless otherwise specified, these user installed options are available for PowerFlex DC drives and field controllers.
Human Interface Modules
Description
Handheld/
Local Drive
Mount
Remote
(Panel Mount)
IP66, NEMA/UL
Type 4x/12(1)
(1) Only for indoor use.
Cat. No. Cat. No.
No HIM (blank plate) 20-HIM-A0 —
LCD display, full numeric keypad 20-HIM-A3 20-HIM-C3S(2)
(2) Includes a 1202-C30 interface cable (3 m) for connection to drive.
LCD display, programmer only 20-HIM-A5 20-HIM-C5S(2)
Enhanced LCD, full numeric keypad 20-HIM-A6 20-HIM-C6S(2)
Human Interface Module Accessories
Description Cat. No.
Bezel kit for LCD HIMs, NEMA/UL Type 1(1)
(1) Includes a 1202-C30 interface cable (3 m) for connection to drive.
20-HIM-B1
PowerFlex HIM interface cable, 1 m (39 in.)(2)
(2) Required only when HIM is used as a handheld or remote.
20-HIM-H10
Cable kit (male-female)(3)
• 0.33 m (1.1 ft)
• 1 m (3.3 ft)
• 3 m (9.8 ft)
•9m(29.5ft)
(3) Required in addition to 20-HIM-H10 for distances up to a total maximum of 10 m
(32.8 ft).
1202-H03
1202-H10
1202-H30
1202-H90
DPI/SCANport™ 1-to-2 port splitter cable 1203-S03
I/O Option Kits
Description Cat. No.
I/O expansion board(1)
(1) Has four 24V DC digital inputs, four digital outputs, and two analog outputs.
20P-S5V62
115V AC to 24V DC eight-channel I/O converter board(2)
(2) Converts eight digital inputs.
20P-S520L
Feedback Option Kit (only for PowerFlex DC drives)
Description Cat. No.
Resolver feedback option module(1)
(1) The PowerFlex DC drive is not CE Certified when the resolver feedback module is
installed in the drive.
20P-RES-A0
20-HIM-A0 20-HIM-A3 20-HIM-A5 20-HIM-A6
20-HIM-CS3 20-HIM-CS5 20-HIM-CS6

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 11
PowerFlex DC Drive and Field Controller Technical Data
Fiber-optic Kits
Fiber-optic card is not required. It can be used for
communication between a PowerFlex DC drive and field
controller. For more information on fiber-optic cards, see
publication 20P-IN078, PowerFlex DC Fiber-optic Interface
Option Module Installation Instructions.
Overvoltage Protection Devices
When the PowerFlex DC Field Controller is used to supply a very
inductive load like a motor/generator field or an electromagnet,
an overvoltage protection device (voltage clamp) and
dampening resistor must be installed on the field controller
load. See the PowerFlex DC Field Controller Voltage Clamp
Installation Instructions, publication 23PFC-IN002, for details.
These tables identify the voltage clamp and dampening resistor
kits.
Communication Option Kits
Description Cat. No.
BACnet MS/TP RS-485 communication adapter 20-COMM-B
ControlNet communication adapter (coaxial) 20-COMM-C
DeviceNet communication adapter 20-COMM-D
EtherNet/IP™ communication adapter 20-COMM-E
Dual-port EtherNet/IP™ communication adapter 20-COMM-ER
HVAC communication adapter 20-COMM-H
Modbus/TCP communication adapter 20-COMM-M
PROFIBUS DP communication adapter 20-COMM-P
ControlNet communication adapter (fiber) 20-COMM-Q
RS-485 DF1 communication adapter 20-COMM-S
External communications kit power supply 20-XCOMM-AC-PS1
External DPI communications kit 20-XCOMM-DC-BASE
External DPI I/O option board(1)
(1) For use only with external DPI communications kits 20-XCOMM-DC-BASE.
20-XCOMM-IO-OPT1
USB converter(2)
(2) Includes 2 m USB, 20-HIM-H10, and 22-HIM-H10 cables.
1203-USB
Personal Computer Programming Software
Description Cat. No.
Connected Components Workbench™ (CCW) software (1)
(1) Download available for free at rok.auto.ccw.
DriveTools™ SP software (2)
(2) Available to order through the ‘How to Buy’ link at http://
ab.rockwellautomation.com/Drives/Software/9303-DriveTools-SP#overview.
Studio 5000® environment (3)
(3) For more information on the Studio 5000 environment, see https://
www.rockwellautomation.com/en-us/products/software/factorytalk/designsuite/
studio-5000/studio-5000-logix-designer.html.
Description Cat. No.
Fiber-optic card 20P-S5H781
Fiber-optic cable kit
• 3 m (9.8 ft)
•5m(16.4ft)
SK-20P-2950
SK-20P-29501
Voltage Clamp Kits
Field Controller Specifications
AC Input Voltage Output Amp
Rating Frame Size Voltage Clamp Cat. No.
200 17…120 A 23P-FCOVPD-B-FA
200 245…570 B 23P-FCOVPD-B-FB
500 17…120 A 23P-FCOVPD-D-FA
500 245…570 B 23P-FCOVPD-D-FB
Dampening Resistor (RB) Kit Selection
Field Controller
AC Input Voltage
Range (Vrms)
RB Resistor
Value Ohms RB Resistor Size Watts
RB Resistor Kit
Cat. No.(1)
(1) Resistor kits are IP00 / Open Type and must be installed in an enclosure.
60…100V 220 930 23P-FC-RB100
101…200V 390 930 23P-FC-RB200
201…300V 680 930 23P-FC-RB300
301…400V 1000 930 23P-FC-RB400
401…500V 1200 930 23P-FC-RB500

12 Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
Isolation Transformers
Isolation transformers are available for installations that have specific types of AC supply configurations or require drive protection due to
AC line disturbances.
A customer-supplied 200V AC Three Phase Secondary Isolation Transformer must be installed with a 200V AC PowerFlex DC field controller.
PowerFlex DC Drive Isolation Transformers
Three Phase Primary Voltage Three Phase Secondary Voltage
kVA kW (Hp) Voltage 230V AC Cat. No. 460V AC Cat. No. 575V AC Cat. No.
51.2…2.2
(1.5...3)
230 — 1321-3TW005-AB
—
460 1321-3TW005-BA 1321-3TW005-BB
575 1321-3TW005-CA 1321-3TW005-CB
7.5 3.7 (5)
230 1321-3TW007-AA 1321-3TW007-AB
460 1321-3TW007-BA 1321-3TW007-BB
575 1321-3TW007-CA 1321-3TW007-CB
11 5.5 (7.5)
230 1321-3TW011-AA 1321-3TW011-AB
460 1321-3TW011-BA 1321-3TW011-BB
575 1321-3TW011-CA 1321-3TW011-CB
14 7.5 (10)
230 1321-3TW014-AA 1321-3TW014-AB
460 1321-3TW014-BA 1321-3TW014-BB
575 1321-3TW014-CA 1321-3TW014-CB
20 11 (15)
230 1321-3TW020-AA 1321-3TW020-AB
460 1321-3TW020-BA 1321-3TW020-BB
575 1321-3TW020-CA 1321-3TW020-CB
27 15 (20)
230 1321-3TW027-AA 1321-3TW027-AB
460 1321-3TW027-BA 1321-3TW027-BB
575 1321-3TW027-CA 1321-3TW027-CB
34 18.5 (25)
230 1321-3TW034-AA 1321-3TW034-AB
460 1321-3TW034-BA 1321-3TW034-BB
575 1321-3TW034-CA 1321-3TW034-CB
40 22 (30)
230 1321-3TW040-AA 1321-3TW040-AB
460 1321-3TW040-BA 1321-3TW040-BB
575 1321-3TW040-CA 1321-3TW040-CB
51 30 (40)
230 1321-3TW051-AA 1321-3TW051-AB
460 1321-3TW051-BA 1321-3TW051-BB
575 1321-3TW051-CA 1321-3TW051-CB
63 37 (50)
230 1321-3TH063-AA 1321-3TH063-AB 1321-3TH063-AC
460 1321-3TH063-BA 1321-3TH063-BB 1321-3TH063-BC
575 1321-3TH063-CA 1321-3TH063-CB 1321-3TH063-CC
75 45 (60)
230 1321-3TH075-AA 1321-3TH075-AB 1321-3TH075-AC
460 1321-3TH075-BA 1321-3TH075-BB 1321-3TH075-BC
575 1321-3TH075-CA 1321-3TH075-CB 1321-3TH075-CC
93 56 (75)
230 1321-3TH093-AA 1321-3TH093-AB 1321-3TH093-AC
460 1321-3TH093-BA 1321-3TH093-BB 1321-3TH093-BC
575 1321-3TH093-CA 1321-3TH093-CB 1321-3TH093-CC
118 75 (100)
230 1321-3TH118-AA 1321-3TH118-AB 1321-3TH118-AC
460 1321-3TH118-BA 1321-3TH118-BB 1321-3TH118-BC
575 1321-3TH118-CA 1321-3TH118-CB 1321-3TH118-CC
145 93 (125)
230 1321-3TH145-AA 1321-3TH145-AB 1321-3TH145-AC
460 1321-3TH145-BA 1321-3TH145-BB 1321-3TH145-BC
575 1321-3TH145-CA 1321-3TH145-CB 1321-3TH145-CC

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 13
PowerFlex DC Drive and Field Controller Technical Data
175 112 (150)
230 1321-3TH175-AA 1321-3TH175-AB 1321-3TH175-AC
460 1321-3TH175-BA 1321-3TH175-BB 1321-3TH175-BC
575 1321-3TH175-CA 1321-3TH175-CB 1321-3TH175-CC
220 145 (200)
230 1321-3TH220-AA 1321-3TH220-AB 1321-3TH220-AC
460 1321-3TH220-BA 1321-3TH220-BB 1321-3TH220-BC
575 1321-3TH220-CA 1321-3TH220-CB 1321-3TH220-CC
275 187 (250)
230 1321-3TH275-AA 1321-3TH275-AB 1321-3TH275-AC
460 1321-3TH275-BA 1321-3TH275-BB 1321-3TH275-BC
575 1321-3TH275-CA 1321-3TH275-CB 1321-3TH275-CC
330 224 (300)
230 1321-3TH330-AA 1321-3TH330-AB 1321-3TH330-AC
460 1321-3TH330-BA 1321-3TH330-BB 1321-3TH330-BC
575 1321-3TH330-CA 1321-3TH330-CB 1321-3TH330-CC
440 298 (400)
230
—
1321-3TH440-AB 1321-3TH440-AC
460 1321-3TH440-BB 1321-3TH440-BC
575 1321-3TH440-CB 1321-3TH440-CC
550 373 (500)
230 1321-3TH550-AB 1321-3TH550-AC
460 1321-3TH550-BB 1321-3TH550-BC
575 1321-3TH550-CB 1321-3TH550-CC
660 448 (600)
230 1321-3TH660-AB 1321-3TH660-AC
460 1321-3TH660-BB 1321-3TH660-BC
575 1321-3TH660-CB 1321-3TH660-CC
770 522 (700)
230 1321-3TH770-AB 1321-3TH770-AC
460 1321-3TH770-BB 1321-3TH770-BC
575 1321-3TH770-CB 1321-3TH770-CC
880 597 (800)
230 1321-3TH880-AB 1321-3TH880-AC
460 1321-3TH880-BB 1321-3TH880-BC
575 1321-3TH880-CB 1321-3TH880-CC
PowerFlex DC Field Controller Isolation Transformers – 500V AC Input
Three Phase Primary Voltage 460V AC Three Phase Secondary
kVA Voltage Isolation Transformer Cat. No.
14
230 1321-3TW014-AB
460 1321-3TW014-BB
575 1321-3TW014-CB
51
230 1321-3TW051-AB
460 1321-3TW051-BB
575 1321-3TW051-CB
93
230 1321-3TH093-AB
460 1321-3TH093-BB
575 1321-3TH093-CB
175
230 1321-3TH175-AB
460 1321-3TH175-BB
575 1321-3TH175-CB
275
230 1321-3TH275-AB
460 1321-3TH275-BB
575 1321-3TH275-CB
440
230 1321-3TH440-AB
460 1321-3TH440-BB
575 1321-3TH440-CB
PowerFlex DC Drive Isolation Transformers (Continued)
Three Phase Primary Voltage Three Phase Secondary Voltage
kVA kW (Hp) Voltage 230V AC Cat. No. 460V AC Cat. No. 575V AC Cat. No.

14 Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
AC Input Line Reactors and Contactors
If a DC contactor is used, an AC input contactor is not needed.
PowerFlex DC Drives – 230V AC Input
Frame Drive Current Rating
Code DC amps AC Line amps Hp IP00 (Open Style) Line Reactor Cat No. Line Reactor kW (Hp) AC Input Contactor Cat. No.
A
7P0 7 5.7 1.5 1321-3R8-A 0.75 (1) 100-C12D10
9P0 9 7.4 2 1321-3R12-A 1.49 (2) 100-C12D10
012 12 9.8 3 1321-3R18-A 0.75…3.7 (1…5) 100-C12D10
020 20 16 5 1321-3R18-A 100-C23D10
029 29 24 7.5 1321-3R55-A
5.5…11 (7.5…15)
100-C30D10
038 38 31 10 1321-3R55-A 100-C37D10
055 55 45 15 1321-3R55-A 100-C60D10
073 73 60 20 1321-3R80-A 15 (20) 100-C60D10
093 93 76 25 1321-3R100-A 18.5…22 (25…30) 100-C85D10
110 110 90 30 1321-3R100-A 100-E11611(1) (2)
(1) To order with built in terminal lugs, add the letter “L” to the end of the catalog number (example: 100-E11611L).
(2) The catalog number as listed is incomplete. See IEC Contactor Specifications Technical Data, publication 100-TD013, to select coil voltage and optional PLC interface terminals.
B
146 146 119 40 1321-3R160-A 30…37 (40…50) 100-E14611(1) (2)
180 180 147 50 1321-3R160-A 100-E19011(2)
218 218 178 60 1321-3RB250-A 45…56 (60…75) 100-E19011(2)
265 265 217 75 1321-3RB250-A 100-E26511(2)
360 360 294 100 1321-3RB320-A 75 (100) 100-E30511(2)
434 434 355 125 1321-3RB400-A 93 (125) 100-E37011(2)
C521 521 426 150 1321-3R500-A 112 (150) 100-E46011(2)
700 700 572 200 1321-3R600-A 149 (200) 100-E58011(2)
D875 875 715 250 1321-3R750-A 186 (250) 100-E75011(2)
1K0 1050 858 300 1321-3R850-A 224 (300) 100-E86011(2)
PowerFlex DC Drives – 460V AC Input
Frame Drive Current
Rating Code DC amps AC Line amps Hp IP00 (Open Style) Line Reactor Cat No. Line Reactor kW (Hp) AC Input Contactor Cat. No.
A
4P1 4.1 3.3 2 1321-3R4-A 0.55 (0.75) 100-C12D10
6P0 6 4.9 3 1321-3R8-A 0.75 (1) 100-C12D10
010 10 8.2 5 1321-3R18-B
1.5…7.5 (2…10)
100-C12D10
014 14 11.4 7.5 1321-3R18-B 100-C12D10
019 19 15.5 10 1321-3R18-B 100-C23D10
027 27 22.1 15 1321-3R55-B
11…22 (15…30)
100-C23D10
035 35 28.6 20 1321-3R55-B 100-C30D10
045 45 36.8 25 1321-3R55-B 100-C37D10
052 52 42.5 30 1321-3R55-B 100-C43D10
073 73 59.6 40 1321-3R80-B 30 (40) 100-C60D10
086 86 70.3 50 1321-3R100-B 37…45 (50…60) 100-C85D10
100 100 81.7 60 1321-3R100-B 100-C85D10
129 129 105.4 75 1321-3R160-B 56…75 (75…100) 100-E11611(1) (2)
B
167 167 136.4 100 1321-3R160-B 100-E14611(1) (2)
207 207 169.1 125 1321-3RB250-B 93…112 (125…) 100-E19011(2)
250 250 204.3 150 1321-3RB250-B 100-E20511(2)
330 330 269.6 200 1321-3RB320-B 149 (200) 100-E30511(2)
412 412 336.6 250 1321-3RB400-B 186.4 (250) 100-E37011(2)

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 15
PowerFlex DC Drive and Field Controller Technical Data
C495 495 404.4 300 1321-3R500-B 223.7 (300) 100-E46011(2)
667 667 544.9 400 1321-3R600-B 298.3 (400) 100-E58011(2)
D
830 830 678.1 500 1321-3R750-B 372.8 (500) 100-E75011(2)
996 996 813.7 600 1321-3R850-B 447.4 (600) 100-E86011(2)
1K1 1162 949.4 700 1321-3R1000-B 552 (700) 100-E106011(2)
1K3 1328 1085.0 800 2 x1321-3R600-B 596.6 (800) (1)
1K4 1494 1220.6 900 2 x1321-3R600-B 671.1 (900) (1)
(1) To order with built in terminal lugs, add the letter “L” to the end of the catalog number (example: 100-E11611L).
(2) The catalog number as listed is incomplete. See IEC Contactor Specifications Technical Data, publication 100-TD013, to select coil voltage and optional PLC interface terminals.
PowerFlex DC Drives – 575V AC Input
Frame Drive Current Rating
Code DC amps AC Line amps Hp IP00 (Open Style) Line Reactor Cat No. Line Reactor kW (Hp) AC Input Contactor Cat. No.
B
067 67.5 55.1 50 1321-3R55-B 37 (50) 100-C60D10
101 101.25 82.7 75 1321-3R100-B 56 (75) 100-C85D10
135 135 110.3 100 1321-3R130-B 75 (100) 100-E116x11(1) (2)
(1) To order with built in terminal lugs, add the letter “L” to the end of the catalog number (example: 100-E11611L).
(2) The catalog number as listed is incomplete. See IEC Contactor Specifications Technical Data, publication 100-TD013, to select coil voltage and optional PLC interface terminals.
270 270 220.6 200 1321-3RB250-B 149 (200) 100-E30511(2)
405 405 330.9 300 1321-3RB320-B 224 (300) 100-E37011(2)
C540 540 441.2 400 1321-3R500-B 298 (400) 100-E46011(2)
675 675 551.5 500 1321-3R600-B 373 (500) 100-E58011(2)
D
810 810 661.8 600 1321-3R750-B 447 (600) 100-E75011(2)
1K0 1080 882.4 800 1321-3R1000-B 597 (800) 100-E106011(2)
1K2 1215 992.7 900 1321-3R1000-B 671 (900) 100-E106011(2)
1K3 1350 1103.0 1000 2 x 1321-3R600-B 746 (1000) (3)
(3) No AC Input contactor available for this drive rating - must be sourced locally.
1K6 1687.5 1378.7 1250 2 x 1321-3R750-B — (3)
PowerFlex DC Drives – 690V AC Input Drives
Frame Drive Current Rating
Code DC amps AC Line amps Hp IP00 (Open Style) Line Reactor Cat No. Line Reactor kW (Hp) AC Input Contactor Cat. No.
C452 452 369 400 1321-3R500-C
—
100-E46011(1)
(1) The catalog number as listed is incomplete. See IEC Contactor Specifications Technical Data, publication 100-TD013, to select coil voltage and optional PLC interface terminals.
565 565 462 500 1321-3R600-C 100-E58011(1)
D
678 678 554 600 1321-3R750-C 100-E58011(1)
791 791 646 700 1321-3R750-C 100-E75011(1)
904 904 739 800 1321-3R1000-C 100-E75011(1)
1K0 1017 831 900 1321-3R1000-C 100-E86011(1)
1K1 1130 923 1000 2 x 1321-3R600-C 100-E106011(1)
1K2 1243 1016 1100 2 x 1321-3R600-C 100-E106011(1)
1K4 1412.5 1154 1250 2 x 1321-3R750-C (2)
(2) No AC Input contactor available for this drive rating - must be sourced locally.
1K5 1582 1292 1400 2 x1321-3R750-C (2)
PowerFlex DC Drives – 460V AC Input (Continued)
Frame Drive Current
Rating Code DC amps AC Line amps Hp IP00 (Open Style) Line Reactor Cat No. Line Reactor kW (Hp) AC Input Contactor Cat. No.

16 Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
PowerFlex DC Field Controller AC Input Line Reactors and AC Contactors
These tables contain the recommended AC input line reactors and AC contactors for use with the PowerFlex DC field controller.
IMPORTANT An AC input contactor can only be used when the device is used in ‘standalone’ mode. An AC contactor for a device
cannot be used when a PowerFlex DC field controller is paired with and controlled by a PowerFlex DC drive.
ATTENTION: Do not remove AC power until the field controller output (load) current is zero. Equipment damage can occur.
PowerFlex DC Field Controller – 200V AC Input
Frame Field Controller Cat.
No. DC amps AC Line amps IP00 (Open Style) Line Reactor Cat No. Line Reactor kW AC Input Contactor Cat. No.
A
23PFCB017 17 14.45 1321-3R18-A 0.75…3.7 100-C23D10
23PFCB060 60 51 1321-3R80-A 15 100-C60D10
23PFCB120 120 102 1321-3R160-A 30…37 100-E11611(1) (2)
(1) To order with built in terminal lugs, add the letter “L” to the end of the catalog number (example: 100-E11611L).
(2) The catalog number as listed is incomplete. See IEC Contactor Specifications Technical Data, publication 100-TD013, to select coil voltage and optional PLC interface terminals.
B
23PFCB245 245 208 1321-3RB250-A 45…56 100-E26511(2)
23PFCB365 365 310 1321-3RB400-A 93 100-E37011(2)
23PFCB570 570 485 1321-3R600-A 149 100-E58011(2)
PowerFlex DC Field Controller – 500V AC Input
Frame Field Controller Cat.
No. DC amps AC Line amps IP00 (Open Style) Line Reactor Cat No. Line Reactor kW AC Input Contactor Cat. No.
A
23PFCD017 17 14.45 1321-3R18-B 1.5…7.5 100-C23D10
23PFCD060 60 51 1321-3R80-B 30 100-C60D10
23PFCD120 120 102 1321-3R160-B 56…75 100-E11611(1) (2)
(1) To order with built in terminal lugs, add the letter “L” to the end of the catalog number (example: 100-E11611L).
(2) The catalog number as listed is incomplete. See IEC Contactor Specifications Technical Data, publication 100-TD013, to select coil voltage and optional PLC interface terminals.
B
23PFCD245 245 208 1321-3RB250-B 93…112 100-E26511(2)
23PFCD365 365 310 1321-3RB400-B 186.4 100-E37011(2)
23PFCD570 570 485 1321-3R600-B 298.3 100-E58011(2)

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 17
PowerFlex DC Drive and Field Controller Technical Data
Install an SCR Overvoltage Protection Device
When the PowerFlex DC field controller is used as a motor/generator field supply, an overvoltage protection device (voltage clamp) must be
installed on the field controller load. The purpose of the voltage clamp is to provide a means to let the DC output current to the load decay if
the power is interrupted to the field controller. If the AC power to the connected field controller is interrupted, the current in the DC output to
the field starts to the decay rapidly. This rapid decay generates voltages that are in direct proportion to the rate of decay of the ‘field
collapse.’ These voltages can damage the field controller and/or the motor wire insulation. The voltage clamp is connected directly across
the DC output power connections to the load and during normal operation it appears as an open circuit. See PowerFlex Field Controller with
AC Input Contactor on page 29, for an illustration of the voltage clamp installation location.
Dynamic Brake Resistor Kits and DC Output Contactors
See Alternate Dynamic Brake Resistor Kits and DC Output Contactors on page 19 for recommended alternate DC Output Contactors for 575V
and 690V AC input drives, respectively.
230V AC Input Drives
Frame
Drive Current
Rating Code DC Amps AC Line Amps Hp Dynamic Brake Resistor Kit Cat. No.
Armature
Voltage
(V)
Total dB
Resistance
(ohms)
DC Loop Contactor Cat. No.(1)
(1) Coil voltage = 115V AC, 50/60Hz.
DC Contactor
Crimp Lugs
Cat. No.(2)
(2) For more information, see DC Contactor Crimp Lug Kit Specifications on page 19.
Drive without
Dynamic Brake Drive with Dynamic Brake
A
7P0 7 5.7 1.5 1370-DBL62
240
20
1370-NC56 1370-DC56 1370-LG40
9P0 9 7.4 2 1370-DBL63
012 12 9.8 3 1370-DBL64 15
020 20 16 5 1370-DBL65 8.6
029 29 24 7.5 1370-DBL66 6
038 38 31 10 1370-DBL67 5
055 55 45 15 1370-DBL68 3.5 1370-LG56
073 73 60 20 1370-DBL69 2.6
1370-NC110 1370-DC110 1370-LG92 093 93 76 25 1370-DBL70 2
110 110 90 30 1370-DBL71 1370-LG110
B
146 146 119 40 1370-DBL72 1.4 1370-NC180 1370-DC180 1370-LG160
180 180 147 50 1370-DBL73 11370-LG180
218 218 178 60 1370-DBL74 1370-NC280 1370-DC280 1370-LG228
265 265 217 75 1370-DBL75 0.67 1370-LG268
360 360 294 100 1370-DBL76 0.47 ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
(3)
(3) Wire and lug size dependent on enclosure dimensions and local codes.
434 434 355 125
CUTLER-
HAMMER_G3AP50
(Qty 4 - two in series,
two in parallel)
0.4 ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
C521 521 426 150 HUBBELL_Y139W322GB 0.322
700 700 572 200
(4)
(4) No dynamic brake resistor kit available for this drive rating—must be sourced locally.
0.25 ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D
875 875 715 250
0.2
ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
1K0 1050 858 300 SIEMENS-MFG_14-193-101-
58-2 (Qty 2) SIEMENS-MFG_14-193-101- 58-2 (Qty 1)

18 Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
460V AC Input Drives
Frame
Drive Current
Rating Code DC Amps AC Line Amps Hp Dynamic Brake Resistor Kit Cat. No.
Armature
Voltage
(Volts)
Total dB
Resistance
(ohms)
DC Loop Contactor Cat. No.(1)
(1) Coil voltage = 115V AC, 50/60Hz.
DC Contactor
Crimp Lugs
Cat. No.(2)
(2) For more information, see DC Contactor Crimp Lug Kit Specifications on page 19.
Drive without
Dynamic Brake Drive with Dynamic Brake
A
4P1 4.1 3.3 2 1370-DBH63
500
81
1370-NC56
1370-DC56 1370-LG40
6P0 6 4.9 3 1370-DBH64 62
010 10 8.2 5 1370-DBH65 45
014 14 11.4 7.5 1370-DBH66 27
019 19 15.5 10 1370-DBH67 20
027 27 22.1 15 1370-DBH68 12
035 35 28.6 20 1370-DBH69 10
1370-DC56
1370-LG40
045 45 36.8 25 1370-DBH70 9 1370-LG52
052 52 42.5 30 1370-DBH71 7
073 73 59.6 40 1370-DBH72 5.2
1370-NC110 1370-DC110 1370-LG92 086 86 70.3 50 1370-DBH73 4
100 100 81.7 60 1370-DBH74 4 1370-LG110
129 129 105.4 75 1370-DBH75 3 1370-NC180 1370-DC180 1370-LG140
B
167 167 136.4 100 1370-DBH76 2.1 1370-LG180
207 207 169.1 125 1370-DBH77 1370-NC280 1370-DC280 1370-LG228
250 250 204.3 150 1370-DBH78 1.5 1370-DC280 1370-LG268
330 330 269.6 200 1370-DBH79 1.05 ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
(3)
(3) Wire and lug size dependent on enclosure dimensions and local codes.
412 412 336.6 250 HUBBELL_Y95W808GB 1 ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
C495 495 404.4 300 HUBBELL_Y101W595GB 0.8
667 667 544.9 400 HUBBELL_Y109W542GB 0.625 ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D
800 830 678.1 500
(4)
(4) No dynamic brake resistor kit available for this drive rating—must be sourced locally.
0.463 ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
960 996 813.7 600 0.322 SIEMENS-MFG_14-193-
101-58-2 (Qty 2) SIEMENS-MFG_14-193-101- 58-2 (Qty 1)
1K1 1162 949.4 700
1K3 1328 1085.0 800 0.255 CUTLER-
HAMMER_6702ED636-2
(Qty 2)
CUTLER-
HAMMER_6702ED636-2
(Qty 1)
1K4 1494 1220.6 900

Rockwell Automation Publication 20P-TD001K-EN-P - January 2021 19
PowerFlex DC Drive and Field Controller Technical Data
DC Contactor Crimp Lug Kit Specifications
Use the information that is provided in this table to help you order the correct Lug kit for your application.
a
Alternate Dynamic Brake Resistor Kits and DC Output Contactors
The following alternate dynamic brake resistor kits and/or DC output contactors can be used with the corresponding PowerFlex DC drives
but must be sourced separately from the drive.
Rated Motor
Armature Current (1)
A DC
(1) The Rated Motor Armature Current is taken directly from the motor nameplate or motor data. The current listed in this column is the maximum current that is allowed for the Armature
Conductor Size (column 3) and the DC Contactor Rating (column 2).
DC Contactor Rating
A DC Armature Conductor Size (2)
AWG
(2) The armature conductors are sized by multiplying the Rated Motor Armature Current by 1.25 as provided for in NEC 420-22 (1987). The DC lug ratings are determined from NEC Table 310-16
(1987) for copper conductors, insulation temperature that is rated at 75° C (167° F) at an ambient temperature of 30° C (86° F). If conditions are other than shown in NEC Table 310-16, then
refer to application codes.
dB Conductor Size (3)
AWG
(3) The dynamic braking (dB) conductors are sized as in footnote 2, but at half ampacity due to the short time duration of current flow in these conductors, and has been sized to satisfy NEMA
Standard ICS 3-302.62 - Dynamic Braking. If the load inertia is larger than the motor inertia, calculations must be made to determine correct conductor sizing and dB resistor wattage per
NEMA Standard ICS 3-302.62.
Armature Conductor
Crimp Lug Hole Size
dB Conductor
Crimp Lug Hole
Size
Lug Kit Catalog
Number
4.1…35
56
8
8#10#10
1370-LG40
45…52 6 1370-LG52
55 4 1370-LG56
60…86 110 26
0.25 in. 0.25 in. 1370-LG92
100…110 1/0 4 1370-LG110
129
180
2/0
2 0.3125 in. 0.3125 in.
1370-LG140
146 3/0 1370-LG160
147…167 4/0 1370-LG180
207…218
280
300MCM 1/0
0.5 in. 0.375 in.
1370-LG228
250…265 400MCM 2/0 1370-LG268
266…280 500MCM 3/0 1370-LG280
575V AC Input Drives
Frame
Drive
Current
Rating
Code
DC
Amps
AC
Line
Amps Hp Armature
Voltage
(Volts)
dBResistor
Size
(ohms)
DC Loop Contactor Cat. No.(1)
(1) Coil voltage = 115V AC, 50/60Hz.
DC Contactor
Crimp Lugs
Cat. No.(2)
(2) For more information, see DC Contactor Crimp Lug Kit Specifications on page 19.
Drive w/No Dynamic Brake Drive w Dynamic Brake
B
067 67.5 55.1 50
600
5.93
ABB_EHDB220C2P-1L2S ABB_EHDB220C-1L22SS
(3)
(3) Wire and lug size dependent on enclosure dimensions and local codes.
101 101 83 75 3.95
135 135 110 100 2.96
270 270 221 200 1.48 ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
405 405 331 300 0.988 ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
C540 540 441 400 0.741 ABB_EHDB650C2P-1L2S ABB_EHDB650C-1L22SS
675 675 551 500 0.593 ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D
810 810 662 600 0.494 ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
1K0 1080 882 800 0.370 SIEMENS-MFG_14-193-101-58-2 (Qty 2) SIEMENS-MFG_14-193-101-58-2 (Qty 1)
1K2 1215 993 900 0.329
1K3 1350 1103 1000 0.296 CUTLER-HAMMER_6702ED636-2 (Qty 2) CUTLER-HAMMER_6702ED636-2 (Qty 1)
1K6 1688 1379 1250 0.237

20 Rockwell Automation Publication 20P-TD001K-EN-P - January 2021
PowerFlex DC Drive and Field Controller Technical Data
Frame D Terminal Adapter Kits
The following frame D drives require the listed terminal adapter kits to meet UL installation requirements.
690V AC Input Drives
Frame
Drive
Current
Rating
Code
DC
Amps
AC
Line
Amps Hp Armature
Voltage
(Volts)
dB Resistor
Size (ohms)
DC Loop Contactor Cat. No.(1)
(1) Coil voltage = 115V AC, 50/60Hz.
DC Contactor
Crimp Lugs
Cat. No.(2)
(2) For more information, see DC Contactor Crimp Lug Kit Specifications on page 19.
Drive w/No Dynamic Brake Drive w Dynamic Brake
C452 452 369 400
700
1.03
SIEMENS-MFG_14-193-101-58-2 (Qty 2) SIEMENS-MFG_14-193-101-58-2 (Qty 1)
(3)
(3) Wire and lug size dependent on enclosure dimensions and local codes.
565 565 462 500 0.826
D
678 678 554 600 0.688
791 791 646 700 0.590
904 904 739 800 0.516
1K0 1017 831 900 0.459
1K1 1130 923 1000 0.413
1K2 1243 1016 1100 0.375
1K4 1413 1154 1250 0.330 CUTLER-HAMMER_6702ED636-2 (Qty 2) CUTLER-HAMMER_6702ED636-2 (Qty 1)
1K5 1582 1292 1400 0.295
Voltage Class Drive Current Rating Code U, V, W Terminal
Adapter Kit No. C, D Terminal Adapter Kit No.
230 1K0 SK-20P-S726172
—
460
1K1
SK-20P-S7261711K3
1K4
575
1K0 SK-20P-S726172
1K2
SK-20P-S7261711K3
1K6 SK-20P-S726173
690
1K0 SK-20P-S726172
—
1K1
SK-20P-S726171
1K2
1K4
1K5