Rockwell PowerFlex 7000 User manual

Rockwell Automation Library of Process Objects:
PowerFlex 7000 Drive (P_PF7000)
Reference Manual

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017 3
Table of Contents
Preface Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PowerFlex 7000 Drive (P_PF7000) Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PowerFlex Drive InOut Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PowerFlex 7000 Drive Input Structure . . . . . . . . . . . . . . . . . . . . . . 14
PowerFlex 7000 Drive Output Structure . . . . . . . . . . . . . . . . . . . . 19
PowerFlex 7000 Drive Local Configuration Tags. . . . . . . . . . . . . 25
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Programming Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Quick Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
PowerFlex Drive Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017
Table of Contents
Notes:

Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017 5
Preface
This manual contains information for the PowerFlex® 7000 Drive.
Software Compatibility
For the latest compatible software information and to download the Rockwell
Automation® Library of Process Objects, see the Product Compatibility and
Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
For general library considerations, see Rockwell Automation® Library of Process
Objects, publication PROCES-RM002.
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Topic Page
Trends Tab - Image 61
Table 1 - Additional Resources
Resource Description
PlantPAx® Distributed Control System Selection Guide,
publication PROCES-SG001
Provides information to assist with equipment
procurement for your PlantPAx system.
PlantPAx Distributed Control System Reference Manual,
publication PROCES-RM001
Provides characterized recommendations for
implementing your PlantPAx system.
Rockwell Automation Library of Process Objects,
publication PROCES-RM002
Provides general considerations for the PlantPAx system
library of process objects.
FactoryTalk® View Machine Edition User Manual,
publication VIEWME-UM004
Provides details on how to use this software package for
creating an automation application.
FactoryTalk View Site Edition User Manual,
publication VIEWSE-UM006
Provides details on how to use this software package for
developing and running human machine interface
(HMI) applications that can involve multiple users and
servers, which are distributed over a network.
PowerFlex 7000 Medium Voltage AC Drive (B Frame) -
Classic, publication 7000-UM150
Provides general information on the PowerFlex 7000
medium voltage AC drive.
PowerFlex 7000 Medium Voltage AC Drive (B Frame) - ForGe
Control (PanelView™ 550), publication 7000-UM151
Provides details on the PowerFlex 7000 medium
voltage AC drive for standard and heatpipe models.
PowerFlex 7000 Medium Voltage AC Drive Air-Cooled (B
Frame) - ForGe Control, publication 7000-UM202
Provides details on the PowerFlex 7000 medium
voltage AC drive for heatsink and heatpipe models.
PowerFlex 7000 Medium Voltage AC Drive (ForGe Control)
Troubleshooting Guide, publication 7000-TG002
Provides fault code numbers and corresponding
descriptive troubleshooting information for PowerFlex
7000 medium voltage AC drive faults.
Rockwell Automation Library of Process Objects: Common
Alarm Block (P_Alarm) Reference Manual,
publication SYSLIB-RM002
Details how to monitor an input condition to raise an
alarm. Information includes acknowledging, resetting,
inhibiting, and disabling an alarm. Generally the
P_Alarm faceplate is accessible from the Alarms tab.
Rockwell Automation Library of Process Objects: Interlocks
with First Out and Bypass (P_Intlk) Reference Manual,
publication SYSLIB-RM004
Explains how to collect (sum up) the interlock
conditions that stop or de-energize a running or
energized piece of equipment. Also explains how
interlock conditions help to prevent a running or
energized piece of equipment from starting or
being energized.

6Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017
Preface
Rockwell Automation Library of Process Objects: Common
Mode Block (P_Mode) Reference Manual,
publication SYSLIB-RM005
Explains how to choose the Mode (owner) of an
instruction or control strategy.The Mode instruction is
usually embedded within other instructions to extend
their functionality.
Rockwell Automation Library of Process Objects: Permissives
with Bypass (P_Perm) Reference Manual,
publication SYSLIB-RM007
Details how to collect permissive conditions to start a
piece of equipment.
Rockwell Automation Library of Process Objects: Restart
Inhibit for Large Motor (P_ResInh) Reference Manual,
publication SYSLIB-RM009
Explains how to help protect a large motor from
damage that is caused by repeated starts.
Rockwell Automation Library of Process Objects: Run Time
and Starts (P_RunTime) Reference Manual,
publication SYSLIB-RM010
Explains how to accumulate the total runtime and
count of starts for a motor or other equipment.
Table 1 - Additional Resources
Resource Description

Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017 7
PowerFlex 7000 Drive (P_PF7000)
The P_PF7000 (PowerFlex® 7000 drive) object is used to operate one
variable-speed motor by using a PowerFlex 7000 medium voltage variable
frequency AC drive. The Add-On Instruction controls the drive in various
modes and monitors fault conditions.
The global objects and faceplate that are shown are examples of the graphical
interface tools for this Add-On Instruction.
Guidelines Use this instruction in these situations:
•You must operate a motor that is connected to a PowerFlex 7000 variable
frequency AC drive that is communicating with the controller over an
EtherNet/IP network.
•This instruction is designed to work with the Studio 5000 Logix Designer®
application, Version 18 and later.
FaceplateAdd-On Instruction Global Objects

8Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017
PowerFlex 7000 Drive (P_PF7000)
Do not use this instruction in these situations:
•You need to operate a single-speed motor (running and stopped only). Use
the P_Motor instruction instead.
•You need to operate a two-speed motor (fast, slow, and stopped only). Use
the P_Motor2Spd instruction instead.
•You need to operate a simple reversing motor (forward, reverse, and
stopped only). Use the P_MotorRev instruction instead.
•You need to operate a motor with multiple discrete speeds. You need
specific logic for this motor. The P_PF7000 instruction is designed for
motors with continuously variable (analog) speed, not multiple discrete
speed selections. You can use the P_D4SD or P_nPos instruction for
motors with multiple discrete speeds.
•You are using a drive other than the PowerFlex 7000 drive. Instead, use
these Add-On Instructions:
–P_PF755 for the PowerFlex 755 Drive, or for the PowerFlex 753 with
the 20-750-ENETR EtherNet/IP interface
–P_PF753 for the PowerFlex 753 Drive with the 20-COMM-E
EtherNet/IP interface
–P_PF52x for the PowerFlex 523 or PowerFlex 525 Drive on an
EtherNet/IP network
–P_VSD for third-party drives, drives on other networks, or via
hardwired I/O

Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017 9
PowerFlex 7000 Drive (P_PF7000)
Functional Description The P_PF7000 instruction provides the following capabilities:
•Ownership of the drive through the standard P_Mode Add-On
Instruction and modes.
•Ability to start and stop the drive and motor, to control the drive speed
(via speed reference), to verify whether the drive is running or stopped.
You can also monitor the drive run status and speed feedback. Provides
alarms and drive shutdown for Fail to Start and Fail to Stop if the feedback
does not follow the commanded state within a configured amount of time.
•Reading from the drive, the instruction displays drive faults, drive alarms,
conditions that inhibit starting the drive, drive predictive maintenance
data, general drive status data, and a number of operating parameters.
•Ability to read a fault code from the drive and provide descriptive text of
fault codes.
•Indication of Accelerating, Decelerating, At Speed, Warning, or Alarm
status as received from the drive.
•Optional capability to support reversing drives, with commands for
forward and reverse rotation, and display of actual rotation direction.
•Input and alarm for a drive fault condition and an output to send a drive
fault reset to the drive. Provide a configurable time to pulse the drive fault
reset output when a reset command is received.
•Permissives (bypassable and non-bypassable) that are conditions that
enable a drive start and Interlocks (bypassable and non-bypassable) that are
conditions that stop the drive and help prevent starting. Provide an alarm
when an Interlock stops the drive. Provide maintenance the capability to
bypass the bypassable Permissives and Interlocks.
•Maintenance personnel can disable (soft lock out) the drive. This
capability is not a substitute for hard lockout/tagout (LOTO) procedures.
•Monitor an I/O fault input and alarm on an I/O fault. The I/O fault
condition can optionally de-energize the outputs to the drive, requiring
a reset.
•In Override mode, provide an override state input that determines if the
override is to run or stop the drive (default = stop), and, if the drive is to
run, an override speed reference and direction.
•The instruction provides simulation capability. Outputs to the drive are
kept de-energized, but the object can be manipulated as if a working drive
were present, including a basic ramp-up of speed feedback value on
starting and ramp-down on stopping. The simulated ramp-up-to-speed
time is configurable. This capability is often used for activities such as
system testing and operator training.

10 Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017
PowerFlex 7000 Drive (P_PF7000)
Required Files Add-On Instructions are reusable code objects that contain encapsulated logic
that can streamline implementing your system. The instructions let you create
your own instruction set for programming logic as a supplement to the
instruction set provided natively in the ControlLogix® firmware. An Add-On
Instruction is defined once in each controller project, and can be instantiated
multiple times in your application code as needed.
Controller File
The P_PF7000_3_5-00_RUNG.L5X rung import must be imported into the
controller project to be used in the controller configuration. The service release
number (boldfaced) can change as service revisions are created.
Visualization Files
The Add-On Instruction has associated visualization files that provide a common
user interface. These files can be downloaded from the Product Compatibility
and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
Images are external graphic files that can be used in displays. They must be
imported for FactoryTalk® View software to use them.
Imported PNG files are renamed by FactoryTalk View software with a .bmp file
extension, but retain a .png format.
The Global Object files (.ggfx file type) in the following table are Process Library
display elements that are created once and referenced multiple times on multiple
displays in an application. When changes are made to a Global Object, all
instances in the application are automatically updated.
IMPORTANT The visualization file dependencies require Process Library content imports to
occur in a specific order as reflected in the following tables:
•Images
•Global Objects
•Standard Displays
•HMI Tags
•Macros
Table 2 - Visualization Files: Images (.png)
FactoryTalk View SE Software FactoryTalk View ME Software Description
All .png files in the images folder All .png files in the images folder These are the common icons that are used in the global
objects and standard displays for all Process Objects.
Table 3 - Visualization Files: Global Objects (.ggfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates.
(RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build
process graphics.