Roketa GK-19 Parts list manual

Roketa GK-19 (KTB-250W) (L5C)
Combined Owner’s Manual, Assembly Instructions,
And Parts Manual

SERIES OF-ROAD KART USER’S MANUAL
Dear Sir or Madam,
Thank you very much for your choice of this Off-road Kart.
This Off-road Kart is manufactured according to the full survey of market
demand. We hope that it will bring you driving pleasure.
Please read the manual carefully before driving because it will help you learn the
basic knowledge of structure, function, operation and maintenance of the Kart, which
will be of great help for you to keep it in good condition and drive more safely.
The materials and pictures provided in the Manual is the latest information made
according to the newest products. There possibly are differences between the
contents in the manual and the actual situation of Kart as a result of the improvement
or changes of the products But the user has to operate by the real situation. The
producer preserves the rights revision of the Manual at any time, with no further
information or notice.
No one can copy, quote or print any part of the Manual without permission from
the producer.
Please contact the dealers if you have any problems about the kart’s operation
and maintenance.

Contents
1. Brief Introduction to Off-road Kart
2. Main Technical Parameter Table
3. Vehicle Assemblage
4. Important Events and Safety
5. Components and Operation Introduction
6. How to Drive Off-road Kart Properly
7. Maintenance of Off-road Kart
8. Schematic Diagram
9. Assembly Instructions
10. Parts Manual
a. Frame Assembly
b. Wiring Assembly
c. Engine Assembly
d. Rear Wheel Assembly
e. Front Wheel Assembly
f. Steering Assembly
g. Seat Assembly
h. Rear Axle Assembly

1. Brief Introduction to Off-road Kart "
1.1 Brief Introduction
1 Head Light 2. Main Guard Pole 3. Reverse Gear Device 4. Control Panel 5. Steer Wheel and Steer Pole 6. Rear
view mirror 7.Seat 8.Oil Tank 9.Radiator 10. Rear Basket 11 Rear Braking Light 12. Water jug 13. Engine Assembly
14 Rear Frame 15 Rear Wheel 16. Rear Shock Absorber 17. Battery 18. Rear bracket 19. Hand Brake
The shape of this Off-road Kart for leisure and entertainment is new and unique. The frame is
welded with excellent steel pipe, which is high in structural strength with reliable safety.
Front independent suspension, which is comfortable and is of great help to prolong the life of
the components of the whole vehicle.
Front wheel and rear axle fluid power disk brake is adopted, which has a good effect and easy
and soft operation.
This type of karts has taken 250 cc engine with high efficiency and low oil consumption.
The electrical system is simple and reliable as well, which is a leisure and entertainment
vehicle based on good function.
Stepless speed changing engines are adopted in the vehicle, better and convenient customer
in energy usage.

2. Main Technical Parameter Table
Item Parameters
External
Dimension
LxWxH (mm) 2220*1390x1440
Axle Base (mm) 1580
Weight Dry Weight (Kg) 268
Loading
Capacity 2 person
Engine
Type Single Cylinder, Four Strokes,
Liquid Cooling
Exhaust (ml) 250
Form of Speed Changing stepless speed changing (with back gear)
Power Highest Speed (km/h) 70
Tire Type/Air Pressure Front 19*7-8 10 P.S.I
Type/Air Pressure Rear 22*11-10 15 P.S.I
Electrical System Battery 12V 9Ah
Safety Fuse 15A
Capacity Oil tank(L) 6.0
1.2 Engine and Frame Identification Numbers
Engine Identification Number:
Please remember Engine Identification Number for the check when
necessary. The location of Engine Identification Number is at the right side of
the engine transmission shell.
Frame Identification Number:
Frame Identification Number is the unique number for all the vehicles and
please make a record for the check when necessary. It is on the framework
under the seat.

3. Vehicle Assemblage
1. Take off the front and rear fixing poles by using wrench."
2. Take out Steer Wheel and 6 pan head cruciform slot screws (M6x12) from the
plastic bags and install Steer Wheel on the Steer Wheel fixing base (pay
attention to the place of Steer Wheel, put the front turning wheels parallel to the
rear wheels, let Steer Wheel with 3 strips up face the rear). Fasten the screw
and put on the cover of Steer Wheel.
3. Put the Protective small plastic jacket into the pipe (diameter: Φ25) of goods
shelf, put the screw bolt backings into the hexangular flange face screws
(M8x60) and then fix the goods shelf with the backing screw.
4. Put the protective large plastic jacket into the pipe (diameter: Φ32) of goods
shelf, put the screw bolt backings into the hexangular flange face screws
(M8x60) and then fix the protective pipes with the backing screw.
5. Take the oil tank from the box and fix on the oil output mouth. Fix Oil Tank on
the supporter by 4 hexangular flange face screws (M8x25). Put one end of non-
burning rubber oil-input pipe into the oil-output mouth. Take off the dust-free
cover on the mouth of the Carburetor, put the other end to the input oil mouth on
the Carburetor.
6. Take out the hexangular screws (M8x40) and non-metal hexangular locker
screw nuts from the bag and fix the seat.
7. Loosen the screw nuts and plugs on the wire poles and connect the negative
pole to the same place of the battery (attention: the negative pole connect to the
positive pole of the battery, black wire connects to the negative pole of the
battery). Tighten the screws.
8. Plug in the joints of the rear lights (2.8 series, 3 holes).
Check and make sure that every screw is tight and then you can use the kart.

4. Important Events and Safety
This Off-road Kart is more than a toy and it will cause danger if driving
improperly. Please abide by the following suggestions strictly to avoid the injury.
! You mustn’t drive at an excessive speed. You must control the speed properly
according to the road situation, the field of vision, your driving experiences and
your operating conditions.
! You must drive with defined number of passengers and loading capacity, with
no over-loading driving.
! Keep a proper gap with the other vehicles to avoid collision.
! Please examine the off-road kart before driving, making sure that it is in the
condition that safe driving can be obtained. You can inspect according to the
process and maintenance specified in the Manual and the explanation attached
to the components, making sure that all the joints are tightened and safe.
! Before starting the engine, you must make sure that the driver is on the seat
and the vehicle is in the controllable state.
! The vehicle is designed to carry one person, please don’t pick up other
passengers.
! You must put your hands on Steer Wheel all the time when driving and make
sure that the running direction is under your control.
! The kart should not be overloaded with passengers.
! You must abide by the operating procedures and methods when turning the
vehicle.
! You must practice the low-speed turning before you conduct the high-speed
operation Please don’t turn at an excessive speed.
! You must do warming-up exercises before driving the vehicle.
! Please read the Manual and all the warning notes carefully before driving and
operate by following strictly the procedures and methods.
! You mustn't drive the vehicle on the street, driveway or sidewalk.
! You mustn't drive off-road kart under the influence of drink or anesthesia
agents because this will badly reduce you judging ability and cause serious
injury and even death.

! You must drive on the slippery and steep road after mastering the skills of driving
for it is dangerous to do so. Attention: driving on the slippery, broken stone or soft
road will prolong the braking distance.
! You must drive on the strange road slowly and carefully.
! You must learn how to drive off-road kart in a proper way and a qualified training
coach is a necessity. The driver must be more than 16 years old and of adequate
understanding, intelligence and judging ability for controlling the driving safely.
! You must add petrol to the oil tank before you drive it for the first time. If it is two-
stroke engine, you must add the petrol with proper quantity of engine oil and the
ratio of petrol and engine oil is 25:1. If it is four-stroke engine, you must add the
engine oil in time according to the requirement of the engine. Attention: please
don't add the fuel when the engine is in operation or it is hot You must keep the
source of heat and the flame away from the oil tank.
! You must adopt the tires of size and type defined in the Manual and keep the tire
at the defined air pressure. The proper air pressure can ensure the reliable
braking and turning.
! Please don’t change the position and the state of the components or add any
attachments at your will.
! You mustn’t operate the engine in a closed environment because end gas from it
will be dangerous to life.
! It is dangerous for any parts of body or clothes to touch the engine, noise
deadener or any other revolving parts. Please keep away from them.
! You must follow the local suggestions and rules to drive the mini off-road kart in
helmet and protection clothes.
! You must fasten the seat belt when driving, with no hand, foot or head exposing
outside of the vehicle.
! You must follow the rules and the regulations of the sports ground or the local
authorities when driving for pleasure.
! Please don't drive the vehicle if your body dimension or health status are not
suitable.
! Please keep the vehicle far away from the resource of heat and fire if you store it
for a short time. Please empty the petrol in the oil tank if you store it for a long
time. Please store the Manual properly for the necessary usage.
! Certain experiences are required to repair and maintenance the vehicle and all
the actions of its kind must be done under the safe conditions.

5. Components and Operation Introduction
5.1 Location of Components
See Picture 1.1
5.2 Operation of Components
" Steer Wheel
Steer Wheel is used to control the direction of the off-road kart and the kart
will turn right or left according to the corresponding operation.
" Braking Pedal
Braking Pedal is operated by left foot. It will work when step hard forward and
the off-road kart will slow down.
" Gas Pedal
Gas Pedal is operated by right foot. It will accelerate when step hard forward
and slow down otherwise.