Rollerdor RD77 User manual

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
Rollerdor RD77 Econ Roller Garage Doors
Installation Guide
Edition 2021/1

1
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
CONTENTS
02 CHECKLIST & COMPONENTS
04 1. PREPARING SITE FOR INSTALLATION
05 2. HEADER ASSEMBLY CONSTRUCTION
07 3. PREPARING GUIDE RUNNERS FOR INSTALLATION
09 4. INSTALLING HEADER ASSEMBLY
10 5. INSTALLING (TYPE 2) RECEIVER BOX (HOLD TO RUN)
11 8. PROGRAMMING REMOTE CONTROL HANDSETS
AND PUSH BUTTON (HOLD TO RUN)
12 7. INSTALLING (TYPE 3) RECEIVER BOX (HOLD TO RUN)
13 8. PROGRAMMING REMOTE CONTROL HANDSETS (HOLD TO RUN)
14 9. SOMFY OPTICAL SAFETY EDGE (ROLLIXO RTS)
16 10. INSTALLING CURTAIN TO BARREL
18 11. INSTALLING CURTAIN TO BARREL (SOMFY ROLLIXO RTS ONLY)
20 12. SETTING MOTOR LIMITS (ALL HOLD TO RUN)
21 13. SETTING MOTOR LIMITS (SOMFY ROLLIXO RTS ONLY)
25 14. INSTALLATION OF BACK CASE
26 15. OPTIONAL EXTRAS
32 TROUBLESHOOTING

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
CHECKLIST & COMPONENTS
DOOR OVERVIEW
Please check all components for any
visible damage, if there is any please
contact your supplier.
1 Head Plate
2 Guides
3 Full Box
4 Tube End
5 Barrel
6 Security Straps
7 Curtain
8 Motor
9 Motor Plate
10 Guide Rail
11 Plastics Caps
12 End Lock
13 Base Rail
14 Safety Break
15 Handsets
16 Receiver Box and switches
(if any purchased)
EQUIPMENT REQUIRED
• 2 x Step ladders or hop ups
• Spirit level
• Tape measure
• Power drill
• 10mm A/F Spanner
• Pozi- screwdriver or drive bits
• 4mm, 7mm and 10mm Metal drill bit
• 7mm Masonry drill bit
• Hacksaw
• Small electrical screwdriver
• 4mm A/F Allen key
• Permanent Marker Pen
• Silicon Gun
• Silicon Sealer
• Rivet Gun
• 4mm Rivets
ROLLERDOR COMPONENT CHECKLIST
• Door Curtain.
• Barrel Assembly (Barrel, Tube End, Security Springs,
Security Collars).
• Head Plate with Motor Attached.
• Head Plate with Safety Break Attached.
• One Pair of Guide Runners.
• Control System with Two Remote Fobs.
• Fixings Kit (Qty 10: 5 x 50 screws 7mm brown rawl plugs, plastic
caps and Qty 1 plastic adjustment wand). Please note: fixings
supplied work on the majority of materials but if you know that
you require specialised fixing please replace with these.
10 11 12 13 7 16 15
1 14 2 3 4 5 6 7 8 9 1
Diagram 1

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
IMPORTANT SAFETY
INSTRUCTIONS
The RD77 must be installed
and operated in accordance
with the instructions supplied;
failure to do so could result
in damage to your door and
compromise your safety.
These fitting instructions are for guidance only, you should always assess your garage
construction for installation as each garage & opening has its own specific needs.
Please read these instructions carefully and in full before commencing the installation
of the roller garage door.
WARNING AND GUIDANCE NOTES
1 At least TWO people are required to install this
product.
2 Prior to installing please remove all rings,
watches and sharp objects to avoid any
possibility of damage.
3 Prior to installing please remove any items of
loose clothing to avoid any risk of entanglement
or injury.
4 Your door comes complete with a 3 pin plug as
standard (this is supplied and must be fitted
with a 13amp fuse) which should be plugged
straight into a 13amp 3 pin switched socket in
the vicinity of your door, should you need any
extra electrical work. This must be carried out
by a suitably qualified person, if you have
any doubts please consult an electrician.
5 Your receiver box should be installed in
a location that is at a comfortable height to
operate the push buttons, but out of the easy
reach of children.
6 Please do not allow children to operate the
push buttons or remote control fobs, as
serious injury can occur from misuse.
7 Warning: you must have a clear line of sight
of the whole of your roller garage door when
the door is in operation. Failure to do so may
result in harm to persons or damage to your
roller garage door.

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
1. PREPARING SITE FOR INSTALLATION
Drive Through
Width
Estimate Drive
Through Height
Total Door
Height to
Top of Box
Guide
Height
Total Door Width
Including Guides
1 Check all measurements
of your opening (fig.1.1) as
well as the measurements
of your new delivered
roller garage door against
your confirmation
(fig.1.2) to make sure
everything is correct.
2 Carefully remove your
old garage door and
frame if applicable.
3 Sweep down the sides
and lintel with a sti brush
and clear all debris.
4 Make sure the opening
is free from any raised
metal or brick work.
Plan Of here To Take The Measurements
RL
Aerial View Of Garage
Notes
Which Side Is The
Power Supply On? Right
4L
Power viewed from inside look
at back of garage door
4R
Opening Width
Opening Height
Headroom Height
mm
4
Side Room
R
4
Side Room
L
mm
mm
mm
mm
Requirements For The Opening & Taking Measurements
>
All measurements should be taken from
multiple places and the smallest size used.
>Please make us aware of any heating pipes, water pipes, ducts, electrical
cables or anything else that may impede the installation of your new door.
View From Inside Garage
Name:Address:
Tel:
Standard Back FixingIn-between Fixing Limited Fixing Back & Between Fixing
Roll Under Lintel Half & Half Roll Above Lintel
PLAN OF WHERE TO TAKE MEASUREMENTS
Name
Tel
Address
REQUIREMENTS FOR THE OPENING & TAKING MEASUREMENTS
Company Registration Number. 10676267
fig.1.1
fig.1.2

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
2. HEADER ASSEMBLY CONSTRUCTION
fig.2.1
fig.2.4
fig.2.5
fig.2.2
fig.2.3
1 On unpacking your door you will see that the
barrel has the motor in 1 end (fig.2.1) and the
adjustable bung end the other (fig.2.2).
2 If your header plates are separate from the casing
please drill though the ‘L’ shaped front case and
the flange on the header plate at each end, then
secure ‘L’ shaped front case to the flange with at
least 4 rivets (2 per face) (fig.2.3).
3 Remove screws from header plate (fig.2.4)
and keep them safe for later.
4 Round shape safety brake (fig.2.5): Loosen screw
at the end of adjustable bung end to allow it to slide.
Check the position of the safety brake to make sure
that the big silver allen key bolt is running parallel to
the shortest edge near the inlet wheel as in (fig 2.5).
Square shape safety brake (fig.2.6): Make sure
the cable is coming out of the top of the safety break
in line with the long flat side and the red curve on
the safety break (fig.2.10) is going from fat to thin
towards the front case. Loosen screw at the end of
adjustable bung end to allow it to slide.
5 (For IMO system) remove winding stem from your
winding handle where it has been taped securely
(fig.2.8.IMO). (For EMO system) remove metal
sha via the plastic circlet (fig.2.9.EMO).
6 Insert barrel assembly into casing, whilst one
person holds the motor end the other will extend
the adjustable tube end so that it goes all the
way into the safety break as far as possible
Round safety break (fig.2.11) Square safety
break (fig.2.12).

6
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
fig.2.6
fig.2.10
fig.2.12
fig.2.7
7 Remove the screw from the end of the
winding stem and insert the stem into
head of motor turn until both the wire is
facing towards the casing (downwards
so when installed into place later the
wire comes out of the top of the motor)
(fig.2.7) and the square plate of the
motor lines up for easy fitment into the
holder, remove winding stem and keep
safe for later then pull plate into place
and refit screws to fix motor plate.
8 The cable coming from the brake is a 2
core wire, needs to be connected to the 2
core extension wire via connection blocks
as follows; Brown to Brown and Blue
to Blue.
9 Drill a hole through the flange of the
header plate for the winding stem where
it lines up with the hole in the motor, then
reinsert the winding stem through the
hole and back into the motor securing in
place with the screw. Please check the
barrel is all the way to the motor head as
(fig.2.7) and then slide the locking collar
all the way up to the bung and tighten
into place (we advise using a thread lock
adhesive to hold in place) as (fig.2.11) or
(fig.2.12).
fig.2.9.EMOfig.2.8.IMO
fig.2.11
Front Case

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
3. PREPARING GUIDE RUNNERS
FOR INSTALLATION
1 We use 2 types of guide runners
whichever is supplied with your door
will be marked with the letter ‘F’ to
indicate the front, as seen in (fig.3.1
type 1) and (fig.3.1 type 2). This
marked face will fit against the wall
for a standard back fixing or face out
of the garage for a between fixing
(Diagram 1).
2 Measure from floor to lintel and refer to
(Diagram 2), checking the lintel is level.
Your guide runner will be oversized,
make sure you cut the guide runners
to size as needed using a hack saw,
for best results cut the end which will
be the bottom (fig.3.2).
3 Offer both cut guide runners up
against the walls they will be fixed
to and mark the fixing points, either
on the flat face for a behind fixing
(fig.3.3) or for a between fixing in
the opening (fig.3.4). For best
results these should be as follows;
A Top fixing between 50mm to
100mm down from the top of
the guide rail.
B Bottom fixing 50mm to
100mm up from the floor.
C Marking as many fixings as
necessary but must be at
least two extra fixings, spread
these evenly between the two
already marked points on
the guide runners so that you
have a secure fix.
D Drill a 7mm hole all the way
through each of the marks
on the guide runners and
then drill a 10mm hole to
countersink through the first
layer only so you can get the
screw head through.
fig.3.2
fig.3.4
fig.3.3
(fig.3.1 type 1)
Front Face
(fig.3.1 type 2)
Front Face

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
Standard Back Fixing:
This means that the guide runners go on the back of the pillars, inside the
garage. It will leave you with your desired width of the door. You would
need a minimum of 65mm each side for the RD55 and 95mm for the RD77.
In Between Fixing:
With this the guide runners will be fitted between the walls and visible
from the outside.
Diagram 1
LINTEL
ROOF OR
JOISTS
GUIDE
RUNNER GUIDE
RUNNER GUIDE
RUNNER
TOP
ROLL
TOP
ROLL
TOP
ROLL
LINTEL LINTEL
ROOF OR
JOISTS
Behind lintel fixing’ 3Limited opening fixing 2Below lintel fixing 1
300
MM
< >
300
MM
< >
300
MM
< >
ROOF OR
JOISTS
123
FIXING OPTIONS
Below Lintel Fixing:
Cut guide runners to measured height less 310 mm.
Limited Opening Fixing:
Measure from floor to highest point, deduct 310 mm and cut guide runners to size.
Behind Lintel Fixing:
Cut guide runners to measured height.
Diagram 2

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
4. INSTALLING HEADER ASSEMBLY
1 Place your hop ups / step ladders
and one guide runner each side of
the opening.
2 With one person each end, lift the
header assembly by the header plate
up and then guide the locating stem
at each end into the hollow section
of guide runners (this can be made
easier by slightly angling the header
if there is not enough room to simply
drop the locating stem in) (fig.4.1)
making sure to insert the stem fully
into the guide runner (fig.4.6).
3 Lift the whole unit flush into place
and check that the top box and guide
runners are plumb level and square
(fig.4.2 & fig.4.3).
4 Drill a 7mm fixing through the top
hole in the guide runners and secure
into place (fig.4.4).
5 Check the case and guide runners are
still level and square, then proceed
to drill a 7mm fixing through the
remaining holes, remembering to
check the guide runners are square
and plumb aer each fixing.
6 Once the guide runners are fixed you
will need to secure the top box with
2 fixings each side. This is best done
by drilling through the end flanges of
the header plate for a behind fix, or
sideways through the header plate
itself if a between fixing (fig.4.5),
PLEASE NOTE: The large cut outs in
header plate are only for use with
larger fixings e.g. shield anchor or
coach screw.
7 Check to make sure all fixings have
not caused the front fascia to be
pulled in, as this will rub against the
slats causing damage and scratching
to the face.
fig.4.5
fig.4.1 fig.4.2
fig.4.3 fig.4.4
fig.4.6

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Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
5. INSTALLING (TYPE 2) RECEIVER BOX
(HOLD TO RUN)
1 Remove the lid of the receiver box by
unscrewing small screw at bottom (fig.5.1A)
and then sliding the lid up, being careful to
remove plug-in cable from board (fig.5.1C).
2 Place the Receiver box on the wall with the
cable pointing downwards at a comfortable
height to operate the push buttons, but out of
the easy reach of children. Between 1500mm
up from the floor and 300mm down from the
roof/ceiling is recommended.
3 Making sure the box is square, mark the two
fixings (one top and one bottom), then drill
and secure with fixings (fig.5.1B).
4 Run the two core cable from the safety brake
end across to the same end as the receiver
box, making sure to securely fix the cable out
of the way of the working mechanism (usually
on top of the casing).
5 For ease of installation, undo the terminal
clamp at the bottom (fig.5.1D).
6 Wiring as follows (fig.5.2 & fig.5.3);
Pre wired Mains Power:
N– Neutral / Blue power cable
L– Live / Brown power cable
Earth – Earth power cable
Motor:
L– Brown motor cable (4 core)
R– Black motor cable (4 core)
Earth – Earth connection motor cable (4 core)
N– Blue motor cable (4 core)
Safety Brake:
Remove red link wire from G and S, wire 2 core
cable as follows;
G– Blue safety break cable (2 core)
S– Brown safety break cable (2 core)
Special Attention: red link wire from G to U
MUST STAY IN
fig.5.2
fig.5.1
B
B
D
C
A
fig.5.3
230v TUBE MOTOR
CONNECTION
Connect tube motor
where shown
Note: This connection will supply
230v AC and is specifically for
tube motor operation
Tube Motor 230v AC 50Hz
Mains Supply
230v AC 50Hz
Stop
Gn/Yl
Brown
Blue
Mains Supply Connection
AC IN
N L
Connect mains
power supply
where shown
Recommended
Power Supply
Protection:-
13A fused Spur or
Single Pole
connected
protected by MCB
Type 'A'
Ext Key-Switch Connection
Close Open Com
Ext Push Button Connection
Open
Close
L
R
N
Motor Direction
Motor Earth
Motor Common
Motor Direction
Terminal Connections
U D G VU S
MANUAL PHOTOCELL
24v dc
Reflective
Photocell
0v
U D G V U S
MANUAL PHOTOCELL
24v DC Photocell Connection
+24v
N/C
com
UD G VUS
MANUA PHOTOCELL
N
LMains Power 230v AC (Live)
Mains Power 230v AC (Neutral)
Mains Power (Earth)
UExternal connection - Open
D External connection - Close
V +24v dc
G 0V / Switch Common / Photocell Common
Photocell connection - N/C contact
External connection - Stop
Mains Supply
Motor
Manual
Photocell
Basic Remote Control Operation
UDGVUS
MANUAL PHOTOCELL
External
Push Button
Connection
Safety Brake Connection
U D GVU S
MANUAL PHOTOCELL
Safety Brake
(N/C) Switch
Connection
MOTOR
L R N
230v Tube Motor Connection
Gn/Yl
Black
Brown
Blue
Connect tube
motor where
shown
Note:
This connection
will supply 230v
AC and is
specifically
for tube motor
operation
Tube Motor
230v AC 50Hz
MOTOR
L R
Volt free Switching Connection
N
Connection to
provide a 'volt
free' switching
operation
Com Close
Open
To add an additional external
push button station
Connect where shown leaving link
fitted between G + U
To add an additional external
key-switch
Connect where shown leaving link
fitted between G + U + S
To add an additional photocell for
safety
Connect where shown leaving
links fitted between G + S
Activating the photocell will stop
and re-open a closing door
External
Key switch
Connection
Date
Drawn by
Chk'd by
Drg #
Title
Ellard House
Floats Road
Roundthorn Industrial Estate
Wythenshawe, Manchester
M23 9WB
Tel: [phone]
Fax: [phone]
This drawing is the property of ELLARD LTD, it may not be reproduced without the written authorisation of Ellard Ltimited. All interlecual property rights are expressly reserved Revision / Notes:
04/07/2018
D. England
J. Monks
This is a special connection that
does not provide a voltage output
The unit must be factory modified
to give this function and will be
marked 'Volt Free' as such
For Basic remote Control
Operation
Leave links fitted between
G + U + S
Connect safety brake where
shown
Leave link fitted between
U + S
Connection Detail For
ATHENA 2nd GEN
(White Enclosure/White Transmitter)
elec-ATHENA2-001A
Com
MAINS SUPPLY
CONNECTION
Connect mains power supply
where shown
Recommended Power Supply
Protection:- 13A fused Spur or
Single Pole connected protected
by MCB Type 'A'
Mains Supply 230v AC 50Hz
Mains Supply
230v AC 50Hz
Stop
Gn/Yl
Brown
Blue
Mains Supply Connection
AC IN
N L
Connect mains
power supply
where shown
Recommended
Power Supply
Protection:-
13A fused Spur or
Single Pole
connected
protected by MCB
Type 'A'
Ext Key-Switch Connection
Close Open Com
Ext Push Button Connection
Open
Close
L
R
N
Motor Direction
Motor Earth
Motor Common
Motor Direction
Terminal Connections
U D G VU S
MANUAL PHOTOCELL
24v dc
Reflective
Photocell
0v
U D G V U S
MANUAL PHOTOCELL
24v DC Photocell Connection
+24v
N/C
com
UD G VUS
MANUA PHOTOCELL
N
LMains Power 230v AC (Live)
Mains Power 230v AC (Neutral)
Mains Power (Earth)
UExternal connection - Open
D External connection - Close
V +24v dc
G 0V / Switch Common / Photocell Common
Photocell connection - N/C contact
External connection - Stop
Mains Supply
Motor
Manual
Photocell
Basic Remote Control Operation
UDGVUS
MANUAL PHOTOCELL
External
Push Button
Connection
Safety Brake Connection
U D GVU S
MANUAL PHOTOCELL
Safety Brake
(N/C) Switch
Connection
MOTOR
L R N
230v Tube Motor Connection
Gn/Yl
Black
Brown
Blue
Connect tube
motor where
shown
Note:
This connection
will supply 230v
AC and is
specifically
for tube motor
operation
Tube Motor
230v AC 50Hz
MOTOR
L R
Volt free Switching Connection
N
Connection to
provide a 'volt
free' switching
operation
Com Close
Open
To add an additional external
push button station
Connect where shown leaving link
fitted between G + U
To add an additional external
key-switch
Connect where shown leaving link
fitted between G + U + S
To add an additional photocell for
safety
Connect where shown leaving
links fitted between G + S
Activating the photocell will stop
and re-open a closing door
External
Key switch
Connection
Date
Drawn by
Chk'd by
Drg #
Title
Ellard House
Floats Road
Roundthorn Industrial Estate
Wythenshawe, Manchester
M23 9WB
Tel: [phone]
Fax: [phone]
This drawing is the property of ELLARD LTD, it may not be reproduced without the written authorisation of Ellard Ltimited. All interlecual property rights are expressly reserved Revision / Notes:
04/07/2018
D. England
J. Monks
This is a special connection that
does not provide a voltage output
The unit must be factory modified
to give this function and will be
marked 'Volt Free' as such
For Basic remote Control
Operation
Leave links fitted between
G + U + S
Connect safety brake where
shown
Leave link fitted between
U + S
Connection Detail For
ATHENA 2nd GEN
(White Enclosure/White Transmitter)
elec-ATHENA2-001A
Com
SAFETY BREAK
CONNECTION
Connect safety brake
where shown
Safety Break (N/C) Switch
Connection
Mains Supply
230v AC 50Hz
Stop
Gn/Yl
Brown
Blue
Mains Supply Connection
AC IN
N L
Connect mains
power supply
where shown
Recommended
Power Supply
Protection:-
13A fused Spur or
Single Pole
connected
protected by MCB
Type 'A'
Ext Key-Switch Connection
Close Open Com
Ext Push Button Connection
Open
Close
L
R
N
Motor Direction
Motor Earth
Motor Common
Motor Direction
Terminal Connections
U D G VU S
MANUAL PHOTOCELL
24v dc
Reflective
Photocell
0v
U D G V U S
MANUAL PHOTOCELL
24v DC Photocell Connection
+24v
N/C
com
UD G VUS
MANUA PHOTOCELL
N
LMains Power 230v AC (Live)
Mains Power 230v AC (Neutral)
Mains Power (Earth)
UExternal connection - Open
D External connection - Close
V +24v dc
G 0V / Switch Common / Photocell Common
Photocell connection - N/C contact
External connection - Stop
Mains Supply
Motor
Manual
Photocell
Basic Remote Control Operation
UDGVUS
MANUAL PHOTOCELL
External
Push Button
Connection
Safety Brake Connection
U D GVU S
MANUAL PHOTOCELL
Safety Brake
(N/C) Switch
Connection
MOTOR
L R N
230v Tube Motor Connection
Gn/Yl
Black
Brown
Blue
Connect tube
motor where
shown
Note:
This connection
will supply 230v
AC and is
specifically
for tube motor
operation
Tube Motor
230v AC 50Hz
MOTOR
L R
Volt free Switching Connection
N
Connection to
provide a 'volt
free' switching
operation
Com Close
Open
To add an additional external
push button station
Connect where shown leaving link
fitted between G + U
To add an additional external
key-switch
Connect where shown leaving link
fitted between G + U + S
To add an additional photocell for
safety
Connect where shown leaving
links fitted between G + S
Activating the photocell will stop
and re-open a closing door
External
Key switch
Connection
Date
Drawn by
Chk'd by
Drg #
Title
Ellard House
Floats Road
Roundthorn Industrial Estate
Wythenshawe, Manchester
M23 9WB
Tel: [phone]
Fax: [phone]
This drawing is the property of ELLARD LTD, it may not be reproduced without the written authorisation of Ellard Ltimited. All interlecual property rights are expressly reserved Revision / Notes:
04/07/2018
D. England
J. Monks
This is a special connection that
does not provide a voltage output
The unit must be factory modified
to give this function and will be
marked 'Volt Free' as such
For Basic remote Control
Operation
Leave links fitted between
G + U + S
Connect safety brake where
shown
Leave link fitted between
U + S
Connection Detail For
ATHENA 2nd GEN
(White Enclosure/White Transmitter)
elec-ATHENA2-001A
Com

11
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
6. PROGRAMMING REMOTE
CONTROL HANDSETS AND
PUSH BUTTON (HOLD TO RUN)
DIRECTION OF ROTATION (HOLD TO RUN)
1 Press and hold the bottom button ( ) on the handset and the barrel should start turning in the downwards
direction. Should the barrel be turning in the up direction, press the middle stop button ( ) so the
barrel stops and then move the left of the three dip switches up (fig.6.2A).
2 Press and hold the bottom button ( ) on the handset, and the barrel should start turning in the
downwards direction.
3 Press and hold the right-hand button ( ) on the front of the receiver box and the barrel should start turning in
the downwards direction. Should the barrel be turning in the up direction, press the middle button ( ) on the
front of the receiver box so the barrel stops and then move the right of the three dip switches up (fig.6.2C).
4 Press and release the down button ( ). If the door closes, press the stop button and flick the middle dip switch up
(fig.6.2B). You should now have to press and hold the down button for the door to close, hold until barrel stops moving.
1 Re-attach the front box cable to the board.
2 Press and hold the bottom button ( ), if the door
moves then the handset is already programmed in.
Repeat with all other handsets.
3 If not programmed then press and release the black
programming button located at the top of the receiver
box (fig.6.2). The green LED on the front cover will
start flashing.
4 Press and hold the top button on the handset ( ).
The green LED will flash faster and go out.
5 Test handset by pressing either direction, the barrel
should move. Repeat with all other handsets that
need programming.
DELETING REMOTE CONTROL HANDSET’S MEMORY
1 Press and hold the black programming button for roughly 3 seconds. The green LED will flash three times,
go solid, then rapidly flash. Keep hold until flashing stops.
2 Test to see if remote operates door.
fig.6.1
fig.6.2
A B C

12
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
7. INSTALLING (TYPE 3) RECEIVER BOX
(HOLD TO RUN)
1 Remove the lid of the receiver box by squeezing
each side at the bottom where the wires come
into the box (fig.7.1A).
2 Place the Receiver box on the wall with the cable
pointing downwards at a comfortable height to
operate the push buttons, but out of the easy reach
of children. Between 1500mm up from the floor and
300mm down from the roof/ceiling is recommended.
3 Making sure the box is square, mark the three
fixings (one top and two bottom), then drill and
secure with fixings (fig.7.1B).
4 Remove the green 4 terminal block in the bottom
left corner (fig.7.2) and you will see letters printed
on the circuit board.
5 Wiring as follows (fig.7.2 & fig.7.3);
Pre wired Mains Power:
N– Neutral / Blue power cable
L– Live / Brown power cable
Earth – Earth power cable
Motor:
L– Brown motor cable (4 core)
R– Black motor cable (4 core)
Earth – Earth connection motor cable (4 core)
N– Blue motor cable (4 core)
Safety Brake:
Remove red link wire from G and S, wire 2 core
cable as follows;
G– Blue safety break cable (2 core)
S– Brown safety break cable (2 core)
fig.7.2
B
fig.7.1
A
B
B
A
fig.7.3
DELETING REMOTE CONTROL HANDSET’S MEMORY
1 Press and release the black programming button located at the top middle of the receiver box just below
the fixing screw, the green LED will start to flash (fig.7.1).
2 Press and hold the black programming button again and the green LED will start to flash faster.
When this happens, release and press again one more time, the green LED will go out.
3 Test to see if remote operates door.

13
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
8. PROGRAMMING REMOTE
CONTROL HANDSETS
(HOLD TO RUN)
DIRECTION OF ROTATION (HOLD TO RUN)
1 Press and hold the top right button ( ) on the handset and the barrel should start turning in the
downwards direction. Should the barrel be turning in the up direction, press the bottom right stop
button ( ) so the barrel stops and then move the right of the two dip switches up (fig.8.2B).
2 Press and hold the top right button ( ) on the handset, and the barrel should start turning in the
downwards direction.
3 Press and hold the bottom button ( ) on the side of the receiver box and the barrel should start turning
in the downwards direction. Should the barrel be turning in the up direction, press the middle button ( )
on the side of the receiver box so the barrel stops and then move the single dip switch up (fig.8.2C).
4 Press and release the down button ( ), if the door starts to close, press the middle button ( )
and flick the left of the 2 dip switches up (fig.8.2A), You should now have to press and hold the
down button ( ) to close the door, hold until the barrel stops moving.
1 Slide the cover down on the remote control handset
and you will see there are four buttons (fig.8.1).
2 Press and hold the top le button ( ), then press and
hold the top right button ( ), if the door moves then
the handset is already programmed in. Repeat with all
other handsets and, if all are programmed, proceed
to ‘Direction of Rotation Section’, if not then carry on
with step 3.
3 With the handset in your hand, press and release
the black programming button located at the top
middle of the receiver box just below the fixing
screw (fig.8.2D). The green LED will start to flash.
4 Press and hold the bottom le programming button
on the handset ( ). The green LED will flash faster
and go out.
5 Press and hold the top le button ( ), then press
and hold the top right button ( ) to test. The barrel
should move. Repeat with all other handsets that
need programming.
fig.8.1
fig.8.2
C
A
D
B

14
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
3 42
Prog
STOP
.
.
.
.
. . . .
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
1
.
MOUNTING THE ROLLIXO RTS
1Remove the
courtesy light
cover.
2Unscrew and
remove the
panel cover.
3Mark the
wall drilling
positions.
4Secure the
Rollixo RTS
in place.
3 42
Prog
STOP
.
.
.
.
. . . .
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
1
.
MOTOR WIRING
1Connect the motor wires into terminals 1, 2, 3 & 4
as illustrated above. Note: The motor direction can be
reversed during the commissioning procedure.
2Secure the motor supply cable
in place with the cable clamp.
SOMFY ROLLIXO RTS CONTROL PANEL
3 42
Prog
STOP
.
.
.
.
. . . .
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
1
.
No. Description
1Up button
2Stop button
3Down button
4Prog button
5Prog LED
6Motor & safety brake LED
7Safety edge LED
8Battery LED
9Photocell LED
9. SOMFY OPTICAL SAFETY EDGE
(ROLLIXO RTS)

15
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
1Connect the safety brake into
terminals 5 & 6.
2Use the ink provided to connect
terminals 5 & 6 if no safety brake
is required.
3 421
Prog
STOP
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
3 421
Prog
STOP
3 42
1
Prog
STOP
3 4
2
1
Prog
STOP
3 421
Prog
STOP
Prog
Prog
Prog
Prog
Prog
SAFETY BRAKE WIRING
POWERING UP THE ROLLIXO RTS
3 421
Prog
STOP
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
3 421
Prog
STOP
3 42
1
Prog
STOP
3 4
2
1
Prog
STOP
3 421
Prog
STOP
Prog
Prog
Prog
Prog
Prog
1Unfold the aerial so
that it points vertically
downwards.
2Screw the bulb
supplied into the
light fitting.
3Refit the panel
cover and secure
with the screw.
4Refit the
courtesy
light cover.
3 421
Prog
STOP
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
3 421
Prog
STOP
3 42
1
Prog
STOP
3 4
2
1
Prog
STOP
3 421
Prog
STOP
Prog
Prog
Prog
Prog
Prog
All the LED’s
come on briefly
and then go out.
If the motor LED comes on, check the safety
brake or link connection.
If the safety edge LED comes on, the safety
edge transmitter has not been recognised.
(This is normal if the safety edge transmitter
has not been paired to the Rollixo RTS yet).
5Plug in the supply cable and
connect the mains supply.

16
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
10. INSTALLING CURTAIN TO BARREL
(ALL HOLD TO RUN AND TYPE 1 SAFETY EDGE)
1 Your locking straps will come attached to the barrel
in no particular place or direction as this is dictated
on installation (fig.10.1).
2 Remove all straps from barrel by removing the
screws from the left collars of every pair and
keeping safe for later, then slide the left collar
across far enough so you have room to remove
the straps (fig.10.2), remove straps and leave in
a safe place then remove all screws from the right
collars and keep safe for later.
3 Press and hold the down button until the barrel
stops on its own, this will be the bottom limit.
Using the manual override handle, wind the barrel
so it rotates in the closing direction until you have
clear access to the screw holes (fig.10.3).
4 Measure 250mm from the head of the motor and
mark the barrel with a pen, measure 250mm from
the safety break and mark barrel with a pen, then
measure to the middle of the door and mark barrel
with a pen.
5 Attached to the barrel are the White plastic covers,
you have 1 strap and 1 cover per pair of collars
(fig.10.4).
6 Slide the nearest ring to the end of the barrel to
line up with your marks and secure in place with
provided screw, then slide the other ring from the
pair over to this one leaving enough room to be able
to get the strap in (fig.10.3). Spread the remaining
pairs of rings out evenly across the barrel, if there
is an odd number of pairs of rings make sure the
middle pair of rings are one either side of the center
mark.
7 For this stage we advise placing something so onto
the barrel to protect from any marking during the
process. With at least 2 people, take care to feed the
curtain over the barrel and lower carefully into the
guide runners so the curtain sits on top of the tool box
(fig.10.5).
8 Slide the locking straps on to the top slat of the
curtain trying to make sure they line up with the
pairs of collars you have laid out.
fig.10.1
fig.10.4
fig.10.2
fig.10.3

17
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
fig.10.8
9 Reattach the straps to the barrel;
The plastic covers are provided to add extra protection against marking to the back of the curtain as the
roller door will be rolling on itself, sometimes this can cause marking on the back of the slats. You Do
Not have to install these but we would advise you do. The covers are installed on the locking strap as in
(fig.10.6) secure each strap into a pair of collars by lining up the metal pin with the hole nearest you and
sliding it into the collar (fig.10.7) then slide the second collar over so the metal pin goes into the hole
leaving a rough 2mm gap either side (fig.10.8), then secure both collars in place with original screws.
fig.10.5 fig.10.7
fig.10.6

18
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
11. INSTALLING CURTAIN TO BARREL
(SOMFY ROLLIXO RTS ONLY)
1 Your locking straps will come attached to the barrel
in no particular place or direction as this is dictated
on installation (fig.11.2).
2 Remove all straps from barrel by removing the
screws from the left collars of every pair and
keeping safe for later, then slide the left collar
across far enough so you have room to remove
the straps (fig.11.3), remove straps and leave in a
safe place then remove all screws from the right
collars and keep safe for later.
3 Press and hold the open and close buttons
(fig.11.1 numbers 1 & 3) on the front of the
receiver box for 3 seconds to enter motor
adjustment mode. The number 1 light (fig.11.1
number 6) will flash slowly and the door will
judder up and down slightly to confirm motor
adjustment mode has been entered.
4 Press and hold the down button until the barrel
stops on its own, this will be the bottom limit.
Using the manual override handle, wind the barrel
so it rotates in the closing direction until you have
clear access to the screw holes (fig.11.4).
5 Measure 250mm from the head of the motor and
mark the barrel with a pen, measure 250mm from
the safety break and mark barrel with a pen, then
measure to the middle of the door and mark barrel
with a pen.
6 Attached to the barrel are the White plastic covers,
you have 1 strap and 1 cover per pair of collars
(fig.11.5).
fig.14.1
fig.11.2
fig.11.3
3 42
Prog
STOP
.
.
.
.
. . . .
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
1
.
fig.11.1
fig.11.4

19
Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1
7 Slide the nearest ring to the end of the barrel to
line up with your marks and secure in place with
provided screw, then slide the other ring from
the pair over to this one leaving enough room to
be able to get the strap in (fig.11.4). Spread the
remaining pairs of rings out evenly across the
barrel, if there is an odd number of pairs of rings
make sure the middle pair of rings are one either
side of the center mark.
8 Slide the locking straps on to the top slat of the
curtain trying to make sure they line up with
the pairs of collars you have laid out. The plastic
covers are provided to add extra protection against
marking to the back of the curtain as the roller door
will be rolling on itself, sometimes this can cause
marking on the back of the slats. You Do Not have to
install these but we would advise you do. The covers
are installed on the locking strap as in (fig.11.6).
9 Installing curtain and Reattach the straps to
the barrel; Move a pair of hop ups to each end
making sure you have another room to easily
lift the curtain to meet the barrel, with 1 person
each end lift the curtain up to the barrel and
secure the end straps into a pair of collars by
lining up the metal pin with the hole nearest you
and sliding it into the collar (fig.11.7), then slide
the second collar over so the metal pin goes into
the hole leaving a rough 2mm gap either side
(fig.11.8).
10 Carefully Step down from the hop ups and as
you do let the door unroll in your arms, let the
straps take the majority of the weight so 1 person
can move to the middle of the curtain and hold
the remaining weight of the curtain, the other
person will use the hop ups to move to each pair
of collars and attach them as in section 9 but this
time securing all collars with the original screws
provided including the first 2 straps installed in
section 9.
fig.11.8
fig.11.7
fig.11.6
fig.11.5